CN201671602U - Lever type beam-pumping unit driven by steel wire rope - Google Patents

Lever type beam-pumping unit driven by steel wire rope Download PDF

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CN201671602U
CN201671602U CN2010201876763U CN201020187676U CN201671602U CN 201671602 U CN201671602 U CN 201671602U CN 2010201876763 U CN2010201876763 U CN 2010201876763U CN 201020187676 U CN201020187676 U CN 201020187676U CN 201671602 U CN201671602 U CN 201671602U
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wire rope
fixed
reel
pulley
walking beam
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宗贻平
李丙文
陆蒙湘
薛多山
史志峰
夏睦虎
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

A lever-type beam-pumping unit driven by a steel wire rope is applied to the technical field of oil extraction in the petroleum industry. Comprises a base, a bracket, a walking beam, a power system, a flexible transmission system and a counterweight mechanism; a motor is fixed on the motor bracket and drives the large belt pulley; the large belt pulley drives the winding drum, and the winding drum drives the flexible transmission system. One end of a winding drum front steel wire rope of the flexible transmission system is fixed on the steel wire rope hanging shaft, bypasses a walking beam front pulley and then bypasses a front tension pulley to be wound on the winding drum; one end of the steel wire rope behind the winding drum is fixed on the steel wire rope hanging shaft, winds the sliding wheel behind the walking beam and then winds the sliding wheel behind the rear tension pulley and is wound on the winding drum; and a counterweight mechanism is hung at the rear end part of the walking beam. The effect is as follows: the crank balance beam pumping unit can be installed and parameters can be adjusted according to the actual requirements of the working conditions of the pumping unit, and the defects of complex structure, more steel consumption, high energy consumption and low system efficiency of the conventional crank balance beam pumping unit are overcome.

Description

钢丝绳传动的杠杆式游梁抽油机 Wire Rope Driven Lever Type Beam Pumping Unit

技术领域technical field

本实用新型涉及石油工业采油设备技术领域,特别涉及一种抽油机,是一种用于油田地面开采石油的钢丝绳传动的杠杆式游梁抽油机。The utility model relates to the technical field of oil production equipment in the petroleum industry, in particular to a pumping unit, which is a lever-type beam pumping unit driven by a wire rope used for oil extraction on the ground in an oil field.

背景技术Background technique

目前,在油田应用最广泛的抽油机是曲柄平衡游梁式抽油机,它通过四连杆机构,将电机的旋转运动转变为抽油杆的上下往复运动,从而带动井下抽油泵。这种抽油机的结构复杂、装配部件多、使用的钢材多、能耗大、系统效率低且在作业中调试困难。At present, the most widely used pumping unit in the oil field is the crank balance beam pumping unit, which converts the rotational motion of the motor into the up and down reciprocating motion of the sucker rod through a four-bar linkage mechanism, thereby driving the downhole pump. This pumping unit has complex structure, many assembly parts, many steel materials used, high energy consumption, low system efficiency and difficult debugging during operation.

实用新型内容Utility model content

本实用新型的目的是:提供一种钢丝绳传动的杠杆式游梁抽油机,能完成地面油井抽油工作,并根据抽油机工况的实际需求,按照油井实时井况,进行安装和调整参数,克服现有曲柄平衡游梁式抽油机结构复杂、消耗钢材多、能耗大、系统效率低的不足。The purpose of this utility model is to provide a lever-type beam pumping unit driven by a steel wire rope, which can complete the oil well pumping work on the ground, and can be installed and adjusted according to the actual needs of the pumping unit and the real-time well conditions of the oil well. parameters, and overcome the shortcomings of the existing crank balance beam pumping unit with complex structure, high steel consumption, high energy consumption and low system efficiency.

本实用新型采用的技术方案是:钢丝绳传动的杠杆式游梁抽油机,包括底座、支架、游梁、动力系统、柔性传动系统和配重机构。底座通过地脚螺钉固定在安装基墩上,底座上平面固定有三角形的采用型钢焊接成的支架,底座中心固定有卷筒总成,底座上固定有前拉力座总成、刹车系统、后拉力座总成、电动机支架和防护栏。支架顶部通过螺栓固定有游梁支撑座;游梁支撑座上连接有游梁,游梁前端连接有驴头,游梁后端悬挂配重总成;底座尾端固定有配重缓冲装置;支架上固定有游梁前端限位支杆,防止游梁前端旋转角度过大。支架侧面固定有人梯。其特征在于:The technical scheme adopted by the utility model is: a lever type beam pumping unit driven by a wire rope, including a base, a support, a beam, a power system, a flexible transmission system and a counterweight mechanism. The base is fixed on the installation base pier through anchor screws. The upper plane of the base is fixed with a triangular bracket welded by section steel. The reel assembly is fixed in the center of the base. The front tension seat assembly, brake system and rear tension Seat assembly, motor bracket and guardrail. The top of the bracket is fixed with a beam support base by bolts; the beam support base is connected with a beam, the front end of the beam is connected with a donkey head, and the rear end of the beam is hung with a counterweight assembly; the end of the base is fixed with a counterweight buffer device; There is a limit rod at the front end of the beam to prevent the front end of the beam from rotating too much. A ladder is fixed on the side of the bracket. It is characterized by:

动力系统包括电动机、联组窄V带、大皮带轮和卷筒总成,在电动机支架上固定有电动机,电动机输出轴上的皮带轮通过联组窄V带连接大皮带轮;大皮带轮固定在卷筒总成的中心轴端部;卷筒总成包括一个卷筒,卷筒两侧分别有一个卷筒支座,卷筒与卷筒支座之间有中心轴连接,卷筒钢丝绳压板将卷筒前钢丝绳和卷筒后钢丝绳的端部固定在卷筒上,卷筒支座固定在底座上并位于支架的中心位置;The power system includes a motor, a combined narrow V-belt, a large pulley and a reel assembly. The motor is fixed on the motor bracket, and the pulley on the output shaft of the motor is connected to the large pulley through a combined narrow V-belt; the large pulley is fixed on the reel assembly. The drum assembly includes a drum, and there is a drum support on both sides of the drum. There is a central shaft connection between the drum and the drum support. The wire rope and the end of the steel wire rope behind the drum are fixed on the drum, and the drum support is fixed on the base and located in the center of the bracket;

柔性传动系统包括前拉力座总成、游梁前滑轮、卷筒前钢丝绳、前拉力滑轮、卷筒后钢丝绳、后拉力滑轮、后拉力座总成和游梁后滑轮。前拉力座总成固定在底座上并在游梁前端下方;在前拉力座总成外侧固定有滑轮座,滑轮座上有前拉力滑轮;在游梁的前端下方固定有游梁前滑轮;卷筒前钢丝绳的一端固定在前拉力座总成的钢丝绳挂轴上,卷筒前钢丝绳向上绕过游梁前滑轮后向下,卷筒前钢丝绳再绕过前拉力滑轮缠绕在卷筒上,并用卷筒钢丝绳压板固定。后拉力座总成固定在底座上并在游梁后端下方;在后拉力座总成外侧固定有滑轮座,滑轮座上有后拉力滑轮;在游梁的后端下方固定有游梁后滑轮;卷筒后钢丝绳的一端固定在后拉力座总成的钢丝绳挂轴上,卷筒后钢丝绳向上绕过游梁后滑轮后向下,卷筒后钢丝绳再绕过后拉力滑轮缠绕在卷筒上,并用卷筒钢丝绳压板固定。卷筒后钢丝绳在卷筒上缠绕的方向与卷筒前钢丝绳在卷筒上缠绕的方向相反。The flexible transmission system comprises a front tension seat assembly, a beam front pulley, a drum front wire rope, a front tension pulley, a drum rear wire rope, a rear tension pulley, a rear tension seat assembly and a beam rear pulley. The front tension seat assembly is fixed on the base and under the front end of the beam; a pulley seat is fixed outside the front tension seat assembly, and a front tension pulley is arranged on the pulley seat; a front pulley of the beam is fixed under the front end of the beam; One end of the steel wire rope in front of the drum is fixed on the wire rope hanging shaft of the front tension seat assembly, the steel wire rope in front of the drum goes around the front pulley of the beam upwards and then goes down, the steel wire rope in front of the drum winds around the front tension pulley and is wound on the drum, and used The reel wire rope pressing plate is fixed. The rear tension seat assembly is fixed on the base and under the rear end of the beam; a pulley seat is fixed on the outside of the rear tension seat assembly, and there is a rear tension pulley on the pulley seat; a rear pulley of the beam is fixed under the rear end of the beam; One end of the wire rope behind the drum is fixed on the wire rope hanging shaft of the rear tension seat assembly. The barrel wire rope is fixed by the pressure plate. The winding direction of the steel wire rope on the drum after the drum is opposite to the winding direction of the wire rope on the drum before the drum.

游梁前滑轮中心到游梁支撑座中心的距离与游梁后滑轮中心到游梁支撑座中心的距离相等。The distance from the center of the front pulley of the walking beam to the center of the supporting seat of the traveling beam is equal to the distance from the center of the rear pulley of the traveling beam to the center of the supporting seat of the traveling beam.

在游梁后端部悬挂或者铰接配重机构,配重机构有箱式配重总成或弯臂式配重总成两种。所述的箱式配重总成包括配重箱、活动配重块和配重体,配重箱为长方体箱,在配重箱内固定有活动配重块和配重体,配重体在箱体下部,活动配重块在箱体的上部。配重箱焊接在角钢侧下方。所述的弯臂式配重总成包括弯臂、活动配重盘和配重体,在弯臂的下端固定有钢板焊接而成的圆筒,圆筒内装有配重体,圆筒外两部端固定有活动配重盘,活动配重盘用螺栓固定在圆筒上。活动配重盘用来调节平衡。The counterweight mechanism is suspended or articulated at the rear end of the beam, and the counterweight mechanism has two types: a box-type counterweight assembly or a curved arm-type counterweight assembly. The box-type counterweight assembly includes a counterweight box, a movable counterweight block and a counterweight body. The counterweight box is a cuboid box, and the movable counterweight block and the counterweight body are fixed in the counterweight box. The weight is on the top of the casing. The counterweight box is welded under the angle steel sides. The curved arm type counterweight assembly includes a curved arm, a movable counterweight plate and a counterweight body. A cylinder welded by steel plates is fixed at the lower end of the curved arm. A movable counterweight plate is fixed, and the movable counterweight plate is fixed on the cylinder with bolts. The movable weight plate is used to adjust the balance.

所述的前拉力座总成包括固定弹簧顶板、前拉力座槽钢、弹簧压紧螺栓、弹簧和活动弹簧顶板,固定弹簧顶板焊接在两个前拉力座槽钢的顶端,在固定弹簧顶板的两端下部分别通过弹簧压紧螺栓固定有弹簧,弹簧压紧螺栓穿过弹簧,在弹簧压紧螺栓的下端有活动弹簧顶板,弹簧压紧螺栓穿过活动弹簧顶板的中心孔。在活动弹簧顶板的下部固定有钢丝绳挂轴。前拉力滑轮通过滑轮座固定在两个前拉力座槽钢的侧面。The front tension seat assembly includes a fixed spring top plate, a front tension seat channel steel, a spring compression bolt, a spring and a movable spring top plate. The fixed spring top plate is welded on the tops of the two front tension seat channel steels. Both ends bottoms are respectively fixed with spring by spring hold-down bolt, and spring hold-down bolt passes spring, and movable spring top plate is arranged at the lower end of spring hold-down bolt, and spring hold-down bolt passes the central hole of movable spring top plate. A wire rope hanging shaft is fixed on the bottom of the movable spring top plate. The front tension pulley is fixed on the sides of two front tension seat channel steels by the pulley seat.

所述的后拉力座总成包括固定弹簧顶板、后拉力座槽钢、弹簧压紧螺栓、弹簧和活动弹簧顶板,固定弹簧顶板焊接在两个后拉力座槽钢的顶端,在固定弹簧顶板的中间下部通过弹簧压紧螺栓固定有弹簧,弹簧压紧螺栓穿过弹簧,在弹簧压紧螺栓的下端有活动弹簧顶板,弹簧压紧螺栓穿过活动弹簧顶板的中心孔。在活动弹簧顶板的下部固定有钢丝绳挂轴。后拉力滑轮通过滑轮座固定在两个后拉力座槽钢的侧面。The rear tension seat assembly includes a fixed spring top plate, a rear tension seat channel steel, a spring compression bolt, a spring and a movable spring top plate. The fixed spring top plate is welded on the tops of the two rear tension seat channel steels. Middle bottom is fixed with spring by spring hold-down bolt, and spring hold-down bolt passes spring, and movable spring top plate is arranged at the lower end of spring hold-down bolt, and spring hold-down bolt passes the central hole of movable spring top plate. A wire rope hanging shaft is fixed on the bottom of the movable spring top plate. The rear tension pulley is fixed on the sides of the two rear tension seat channel steels by the pulley seat.

所述的配重缓冲装置是一个多级弹性承冲装置。The counterweight buffer device is a multi-stage elastic shock bearing device.

钢丝绳传动的杠杆式游梁抽油机的工作原理:参阅图1。电动机7往复旋转输出的动力经由带传动装置联组窄V带6传递给大皮带轮5,大皮带轮5转动带动卷筒4往复旋转;卷筒4带动固定在其上的卷筒前钢丝绳19和卷筒后钢丝绳31往复运动,从而带动游梁24和驴头23绕游梁支撑座27作往复摆动,驴头23下部有纲绳和悬绳器22,纲绳和悬绳器22上下运动,带动抽油杆往复抽油。The working principle of the lever type beam pumping unit driven by wire rope: refer to Figure 1. The reciprocating rotation output power of the motor 7 is transmitted to the large pulley 5 through the narrow V-belt 6 connected by the belt transmission device, and the rotation of the large pulley 5 drives the reel 4 to reciprocate; the reel 4 drives the steel wire rope 19 and the coil The steel wire rope 31 reciprocatingly moves behind the barrel, thereby driving the beam 24 and the donkey head 23 to swing back and forth around the beam support seat 27. There are a rope and a rope hanger 22 at the bottom of the donkey head 23, and the rope and the rope hanger 22 move up and down to drive The sucker rod pumps oil back and forth.

本实用新型的有益效果:电动机7以直接驱动方式提供动力,省去了曲柄平衡游梁式抽油机中的减速器、曲柄装置、平衡块、横梁及横梁支撑、连杆装置零部件。Beneficial effects of the utility model: the electric motor 7 provides power in a direct drive mode, which saves the reducer, crank device, balance block, beam and beam support, and connecting rod device parts in the crank balance beam pumping unit.

电动机由变频调速装置控制,该装置对抽油机的冲程、冲次均能实现无级可调,能有效实现上快下慢的行程速度控制,当电动机在运转过程中发生意外情况或突然断电,需要停止运行,此时自动刹车系统立即启动,使电动机立即停止转动,继而整个系统停止运行,同时报警系统启动并能显示当前故障。The motor is controlled by a frequency conversion speed regulating device, which can realize stepless adjustment to the stroke and stroke times of the pumping unit, and can effectively realize the stroke speed control of up and down. When the power is cut off, the operation needs to be stopped. At this time, the automatic braking system starts immediately, so that the motor stops immediately, and then the whole system stops running. At the same time, the alarm system starts and can display the current fault.

钢丝绳传动的杠杆式游梁抽油机,实用新型主要创新点:1、电动机由变频调速装置控制;2、传动系统采用柔性件钢丝绳来实现;3、平衡装置是由可调尾配重来调节;4、省去了曲柄平衡游梁式抽油机中的减速器、曲柄装置、平衡块、横梁及横梁支撑、连杆装置等零部件。The lever type beam pumping unit driven by wire rope has the main innovations of the utility model: 1. The motor is controlled by a frequency conversion speed regulating device; 2. The transmission system is realized by a flexible steel wire rope; 3. The balance device is controlled by an adjustable tail weight 4. Parts such as reducer, crank device, balance weight, beam and beam support, connecting rod device in the crank balance beam pumping unit are omitted.

1、改变了传统游梁式抽油机的平衡方式,独特的平衡结构,能够达到精确平衡,运行机构不平衡力为零,极大降低了动力系统的输出功率。1. The balance method of the traditional beam pumping unit has been changed. The unique balance structure can achieve precise balance, and the unbalanced force of the operating mechanism is zero, which greatly reduces the output power of the power system.

2、传动系统设计为柔性传动系统,彻底改变了曲柄平衡游梁式抽油机的刚性传动系统,从而有效降低了换向冲击;提高了节电率;提高了传动系统零部件的耐用性。2. The transmission system is designed as a flexible transmission system, which has completely changed the rigid transmission system of the crank balance beam pumping unit, thereby effectively reducing the impact of reversing; improving the power saving rate; and improving the durability of transmission system components.

3、该型抽油机结构紧凑,与曲柄平衡游梁式抽油机相比外型尺寸小,同时省去了减速器、曲柄、平衡块、横梁及横梁支撑、连杆装置等刚性传动部件,减少了易损件,从而使其结构简单可靠,运行安全平稳,无故障率高,使用寿命长。同时由于节省40%左右的钢材,降低了制造成本。3. The structure of this type of pumping unit is compact. Compared with the crank balance beam pumping unit, the external size is small, and at the same time, rigid transmission parts such as reducer, crank, balance block, beam and beam support, and connecting rod device are omitted. , Reduced wearing parts, so that it has a simple and reliable structure, safe and stable operation, high failure rate and long service life. At the same time, due to saving about 40% of steel materials, the manufacturing cost is reduced.

4、运行中噪音低,不会漏油,无污染;节电率高,整机节电率达到30~50%。4. Low noise during operation, no oil leakage, no pollution; high power saving rate, the power saving rate of the whole machine reaches 30-50%.

5、本实用新型设计定位是机电一体化产品,冲程、冲次无极可调且调节方便,减小操作者劳动强度,安全可靠。5. The design and positioning of the utility model is a mechatronics product, and the stroke and stroke times are infinitely adjustable and convenient to adjust, which reduces the labor intensity of the operator and is safe and reliable.

6、电动机由智能变频调速装置控制,该装置对抽油机的冲程、冲次均能实现无级可调,能有效实现上快下慢的行程速度控制,当电动机在运转过程中发生意外情况或突然断电,需要停止运行,此时自动刹车系统立即启动,使电动机立即停止转动,继而整个系统停止运行,同时报警系统启动并能显示当前故障。6. The motor is controlled by an intelligent frequency conversion speed regulating device, which can realize stepless adjustment of the stroke and stroke times of the pumping unit, and can effectively realize the stroke speed control of up and down. In the event of a sudden power failure or sudden power failure, it is necessary to stop the operation. At this time, the automatic braking system starts immediately to stop the motor immediately, and then the entire system stops running. At the same time, the alarm system starts and can display the current fault.

附图说明Description of drawings

图1是本实用新型钢丝绳传动的杠杆式游梁抽油机结构示意图。Fig. 1 is a structural schematic diagram of a lever type beam pumping unit driven by a steel wire rope of the present invention.

图2是箱式配重总成34的示意图。FIG. 2 is a schematic view of the box counterweight assembly 34 .

图3是本实用新型钢丝绳传动的杠杆式游梁抽油机结构示意图。Fig. 3 is a structural schematic diagram of a lever type beam pumping unit driven by a steel wire rope of the present invention.

图4是弯臂式配重总成42的示意图。FIG. 4 is a schematic diagram of the curved arm counterweight assembly 42 .

图5为卷筒装置结构示意图。Fig. 5 is a schematic diagram of the structure of the reel device.

图6为前拉力座总成18结构示意图。FIG. 6 is a schematic structural view of the front tension seat assembly 18 .

图7为后拉力座总成38结构示意图。FIG. 7 is a schematic structural view of the rear tension seat assembly 38 .

图中:1.安装基墩;2.底座;3.支架;4.卷筒;4-1.卷筒钢丝绳压板;4-2.卷筒支座;5.大皮带轮;6.联组窄V带;7.电动机;8.刹车系统;11.地脚螺钉;12.滑轮座;13.前拉力滑轮;14.钢丝绳挂轴;15.活动弹簧顶板;16.弹簧;17.弹簧压紧螺栓;18.前拉力座总成;19.卷筒前钢丝绳;22.悬绳器;23.驴头;24.游梁;25.游梁前端限位支杆;26.人梯;27.游梁支撑座;31.卷筒后钢丝绳;32.游梁前滑轮;33.游梁后滑轮;34.箱式配重总成;35.防护栏;36.配重缓冲装置;37.后拉力滑轮;38.后拉力座总成;39.电动机支架;40.配重体;41.活动配重盘;42.弯臂式配重总成;43.活动配重块;44.配重箱;45.固定弹簧顶板;46.前拉力座槽钢;47.后拉力座槽钢。In the figure: 1. Install the foundation pier; 2. Base; 3. Bracket; 4. Drum; 4-1. Drum wire rope pressure plate; 4-2. Drum support; V-belt; 7. Motor; 8. Braking system; 11. Anchor screw; 12. Pulley seat; 13. Front tension pulley; 14. Wire rope hanging shaft; 15. Movable spring top plate; 16. Spring; 17. Spring compression Bolt; 18. Front tension seat assembly; 19. Steel wire rope in front of the reel; 22. Rope hanger; 23. Donkey head; 24. Walking beam; Beam supporting seat; 31. Reel wire rope; 32. Beam front pulley; 33. Beam rear pulley; 34. Box-type counterweight assembly; 35. Guardrail; 36. Counterweight buffer device; 37. Rear Tension pulley; 38. Rear tension seat assembly; 39. Motor bracket; 40. Counterweight body; 41. Movable counterweight plate; 42. Curved arm counterweight assembly; 43. Movable counterweight block; 44. Counterweight box; 45. Fixed spring top plate; 46. Front tension seat channel steel; 47. Rear tension seat channel steel.

A部分表示箱式配重总成34下降的极限位置;Part A represents the limit position where the box-type counterweight assembly 34 descends;

B部分表示弯臂式配重总成42下降的极限位置。Part B represents the limit position where the curved arm type counterweight assembly 42 descends.

具体实施方式Detailed ways

实施例1:以一个配重机构为箱式配重的钢丝绳传动的杠杆式游梁抽油机为例,对本实用新型作进一步详细说明。Embodiment 1: Taking a lever-type beam pumping unit whose counterweight mechanism is box-type counterweight and wire rope transmission as an example, the utility model is further described in detail.

参阅图1。钢丝绳传动的杠杆式游梁抽油机,包括底座2、支架3、游梁24、动力系统、柔性传动系统和配重机构。底座2通过地脚螺钉11固定在安装基墩1上,底座2上平面固定有一个三角形的采用型钢焊接成的支架3,底座2中心固定有一个卷筒总成,底座2上固定有一个前拉力座总成18、一个刹车系统8、一个后拉力座总成38、电动机支架39和防护栏35。在支架3顶部通过螺栓固定有游梁支撑座27。在游梁支撑座27上连接有游梁24,游梁24两端能以游梁支撑座27的轴为圆心上下摆动。上游梁24前端连接有一个驴头23,游梁24后端悬挂箱式配重总成34。底座2尾端固定有配重缓冲装置36;支架3上固定有一个游梁前端限位支杆25。支架3侧面固定有人梯26。See Figure 1. A lever type beam pumping unit driven by a wire rope includes a base 2, a support 3, a beam 24, a power system, a flexible transmission system and a counterweight mechanism. The base 2 is fixed on the installation foundation pier 1 through the anchor screws 11, a triangular bracket 3 welded by section steel is fixed on the upper plane of the base 2, a reel assembly is fixed in the center of the base 2, and a front Tension seat assembly 18, a brake system 8, a rear tension seat assembly 38, motor support 39 and guardrail 35. Be fixed with beam support seat 27 by bolt on support 3 tops. On the beam support seat 27, the beam 24 is connected, and the two ends of the beam 24 can swing up and down with the axis of the beam support seat 27 as the center of circle. A donkey head 23 is connected to the front end of the upstream beam 24, and a box-type counterweight assembly 34 is suspended from the rear end of the beam 24. A counterweight buffer device 36 is fixed at the tail end of the base 2 ; Support 3 sides are fixed people's ladder 26.

动力系统包括一个变频电动机7、联组窄V带6、大皮带轮5和卷筒总成,在电动机支架39上固定有一个变频电动机7,变频电动机7输出轴上的皮带轮通过联组窄V带6连接大皮带轮5。参阅图5。大皮带轮5固定在卷筒总成的中心轴端部;卷筒总成包括一个卷筒4,卷筒4两侧分别有一个卷筒支座4-2,卷筒4与卷筒支座4-2之间有中心轴连接,卷筒钢丝绳压板4-1能将卷筒前钢丝绳19和卷筒后钢丝绳31的端部固定在卷筒4上,卷筒支座4-2固定在底座2上并位于支架3的中心位置。The power system includes a variable frequency motor 7, a combined narrow V-belt 6, a large pulley 5 and a reel assembly. A variable frequency motor 7 is fixed on the motor bracket 39, and the pulley on the output shaft of the variable frequency motor 7 passes through the combined narrow V belt. 6 connects big belt pulley 5. See Figure 5. The large pulley 5 is fixed at the end of the center shaft of the reel assembly; the reel assembly includes a reel 4, and there is a reel support 4-2 on both sides of the reel 4, and the reel 4 and the reel support 4 There is a central shaft connection between -2, and the reel wire rope pressure plate 4-1 can fix the ends of the reel front wire rope 19 and the reel rear wire rope 31 on the reel 4, and the reel support 4-2 is fixed on the base 2 and located in the center of bracket 3.

参阅图1。柔性传动系统包括一个前拉力座总成18、一个游梁前滑轮32、一根卷筒前钢丝绳19、一个前拉力滑轮13、一根卷筒后钢丝绳31、一个后拉力滑轮37、一个后拉力座总成38和一个游梁后滑轮33。前拉力座总成18固定在底座2上并在游梁24前端下方;在前拉力座总成18外侧固定有滑轮座12,滑轮座12上有前拉力滑轮13;在游梁24的前端下方固定有游梁前滑轮32;卷筒前钢丝绳19的一端固定在前拉力座总成18的钢丝绳挂轴14上,卷筒前钢丝绳19向上绕过游梁前滑轮32后向下,卷筒前钢丝绳19再绕过前拉力滑轮13缠绕在卷筒4上,并用卷筒钢丝绳压板4-1固定。后拉力座总成38固定在底座2上并在游梁24后端下方;在后拉力座总成38外侧固定有滑轮座12,滑轮座12上有后拉力滑轮37;在游梁24的后端下方固定有游梁后滑轮33;卷筒后钢丝绳31的一端固定在后拉力座总成38的钢丝绳挂轴14上,卷筒后钢丝绳31向上绕过游梁后滑轮33后向下,卷筒后钢丝绳31再绕过后拉力滑轮37缠绕在卷筒4上,并用卷筒钢丝绳压板4-1固定。卷筒后钢丝绳31在卷筒4上缠绕的方向与卷筒前钢丝绳19在卷筒4上缠绕的方向相反。See Figure 1. The flexible transmission system comprises a front tension seat assembly 18, a beam front pulley 32, a steel wire rope 19 before a reel, a front tension pulley 13, a steel rope 31 after a drum, a rear tension pulley 37, a rear tension pulley Block assembly 38 and a beam rear pulley 33. The front tension seat assembly 18 is fixed on the base 2 and below the front end of the beam 24; a pulley seat 12 is fixed on the outside of the front tension seat assembly 18, and the front tension pulley 13 is arranged on the pulley seat 12; The front pulley 32 of the beam is fixed; one end of the front steel wire rope 19 of the reel is fixed on the wire rope hanging shaft 14 of the front tension seat assembly 18, and the front wire rope 19 of the reel upwards goes around the front pulley 32 of the beam and then goes down, and Wire rope 19 walks around front tension pulley 13 again and is wound on reel 4, and fixes with reel wire rope pressing plate 4-1. The rear tension seat assembly 38 is fixed on the base 2 and below the rear end of the beam 24; the pulley seat 12 is fixed on the outside of the rear tension seat assembly 38, and the rear tension pulley 37 is arranged on the pulley seat 12; The rear pulley 33 of the beam is fixed below the end; one end of the wire rope 31 after the reel is fixed on the wire rope hanging shaft 14 of the rear tension seat assembly 38, and the wire rope 31 goes around the rear pulley 33 of the beam upwards after the reel. The steel wire rope 31 after the drum is wound around the back tension pulley 37 on the reel 4 again, and fixes with the reel wire rope pressing plate 4-1. The direction in which the wire rope 31 is wound on the drum 4 after the drum is opposite to the direction in which the wire rope 19 is wound on the drum 4 before the drum.

游梁前滑轮32中心到游梁支撑座27中心的距离与游梁后滑轮33中心到游梁支撑座27中心的距离相等。The distance from the center of the front pulley 32 of the beam to the center of the beam support seat 27 is equal to the distance from the center of the rear pulley 33 of the beam to the center of the support seat 27 of the beam.

在游梁24后端部悬挂有箱式配重总成34。箱式配重总成34包括配重箱44、活动配重块43和配重体40,配重箱44为长方体箱,在配重箱44内固定有活动配重块43和配重体40,配重体40在箱体下部,活动配重块43在箱体的上部。配重箱44焊接在角钢侧下方。A box-type counterweight assembly 34 is suspended at the rear end of the beam 24 . Box type counterweight assembly 34 comprises counterweight box 44, movable counterweight 43 and counterweight body 40, and counterweight box 44 is a cuboid box, and movable counterweight 43 and counterweight body 40 are fixed in counterweight box 44, and counterweight body 40 is in The bottom of the casing, the movable counterweight 43 is on the top of the casing. The counterweight box 44 is welded under the angle steel sides.

参阅图6。前拉力座总成18包括固定弹簧顶板45、前拉力座槽钢46、弹簧压紧螺栓17、弹簧16和活动弹簧顶板15,固定弹簧顶板45焊接在两个前拉力座槽钢46的顶端,在固定弹簧顶板45的两端下部分别通过弹簧压紧螺栓17固定有弹簧16,弹簧压紧螺栓17穿过弹簧16,在弹簧压紧螺栓17的下端有活动弹簧顶板15,弹簧压紧螺栓17穿过活动弹簧顶板15的中心孔。在活动弹簧顶板15的下部固定有钢丝绳挂轴14。前拉力滑轮13通过滑轮座12固定在两个前拉力座槽钢46的侧面。See Figure 6. Front tension seat assembly 18 comprises fixed spring top plate 45, front tension seat channel steel 46, spring compression bolt 17, spring 16 and movable spring top plate 15, fixed spring top plate 45 is welded on the top of two front tension seat channel steel 46, The lower parts of the two ends of the fixed spring top plate 45 are respectively fixed with springs 16 by spring hold-down bolts 17, and the spring hold-down bolts 17 pass through the springs 16, and there is a movable spring top plate 15 at the lower end of the spring hold-down bolts 17, and the spring hold-down bolts 17 Pass through the central hole of the movable spring top plate 15. The bottom of movable spring top plate 15 is fixed with steel wire rope hanging shaft 14. Front tension pulley 13 is fixed on the sides of two front tension seat channel steel 46 by pulley seat 12.

参阅图7。后拉力座总成38包括固定弹簧顶板45、后拉力座槽钢47、弹簧压紧螺栓17、弹簧16和活动弹簧顶板15,固定弹簧顶板45焊接在两个后拉力座槽钢47的顶端,在固定弹簧顶板45的中间下部通过弹簧压紧螺栓17固定有弹簧16,弹簧压紧螺栓17穿过弹簧16,在弹簧压紧螺栓17的下端有活动弹簧顶板15,弹簧压紧螺栓17穿过活动弹簧顶板15的中心孔。在活动弹簧顶板15的下部固定有钢丝绳挂轴14。后拉力滑轮37通过滑轮座12固定在两个后拉力座槽钢47的侧面。See Figure 7. Rear tension seat assembly 38 comprises fixed spring top plate 45, rear tension seat channel steel 47, spring compression bolt 17, spring 16 and movable spring top plate 15, fixed spring top plate 45 is welded on the top of two rear tension seat channel steel 47, The middle lower part of the fixed spring top plate 45 is fixed with a spring 16 by a spring hold-down bolt 17, and the spring hold-down bolt 17 passes through the spring 16. There is a movable spring top plate 15 at the lower end of the spring hold-down bolt 17, and the spring hold-down bolt 17 passes through The central hole of movable spring top plate 15. The bottom of movable spring top plate 15 is fixed with steel wire rope hanging shaft 14. Back tension pulley 37 is fixed on the side of two back tension seat channel steels 47 by pulley seat 12.

所述的配重缓冲装置36是一个多级弹性承冲装置。The counterweight buffer device 36 is a multi-stage elastic shock bearing device.

平衡调节方式为手动增减砝码的调节方式。配重分为配重体40和活动配重块43(可调配重)两个部分。配重体40是根据所安装油井中悬点负荷最小的井况,计算出的基本平衡质量,配重体40的质量是不用调节的;活动配重块43是根据所安装油井井况实际负荷需要增、减的配重部分,也就是根据所安装油井井况实际负荷计算出需要配重的总质量m,再减去固定配重部分的质量m1后得出的质量差额m2,m2=m-m1。实际操作中,只需调节活动配重块43部分。在抽油机安装过程中或在安装之前根据抽油机工况及井况,计算出需要配重质量,当箱式配重总成34下降到极限位置A时,在箱式配重总成34的配重箱44内增加或减少活动配重块43,达到满意的平衡效果即可,实施起来比较方便,平衡调节也很准确。The balance adjustment method is the adjustment method of manually increasing or decreasing weights. The counterweight is divided into two parts: a counterweight body 40 and a movable counterweight block 43 (adjustable counterweight). The counterweight 40 is the basic balance mass calculated according to the minimum suspension point load in the installed oil well, and the quality of the counterweight 40 does not need to be adjusted; , The subtracted counterweight part, that is, calculate the total mass m of the required counterweight according to the actual load of the installed oil well, and then subtract the mass m1 of the fixed counterweight part to get the mass difference m2, m2=m-m1 . In actual operation, only the movable counterweight 43 part needs to be adjusted. During the installation process of the pumping unit or before installation, the required counterweight mass is calculated according to the working conditions of the pumping unit and well conditions. When the box-type counterweight assembly 34 falls to the limit position A, the box-type counterweight assembly Increase or decrease movable counterweight 43 in the counterweight box 44 of 34, reach satisfactory balance effect and get final product, it is more convenient to implement, and balance adjustment is also very accurate.

实施例2:钢丝绳传动的杠杆式游梁抽油机基本结构与实施例1基本相同,区别在于本实施例配重机构采用弯臂式配重总成42。参阅图4。弯臂式配重总成42包括弯臂、活动配重盘41和配重体40,在弯臂的下端固定有钢板焊接而成的圆筒,圆筒内装有配重体40,圆筒外两部端固定有活动配重盘41,活动配重盘41用螺栓固定在圆筒上。活动配重盘41用来调节平衡。Embodiment 2: The basic structure of the lever-type beam pumping unit driven by wire rope is basically the same as that of Embodiment 1, the difference is that the counterweight mechanism of this embodiment adopts the curved arm counterweight assembly 42 . See Figure 4. The curved arm type counterweight assembly 42 includes a curved arm, a movable counterweight plate 41 and a counterweight body 40. A cylinder welded by steel plates is fixed at the lower end of the curved arm. The counterweight body 40 is housed in the cylinder. The end is fixed with movable balance plate 41, and movable balance plate 41 is fixed on the cylinder with bolts. The movable counterweight plate 41 is used to adjust the balance.

Claims (6)

1. the lever beam-pumping unit of a wire rope transmission comprises base (2), support (3), walking beam (24), dynamical system, flexible transmission system and balance weight mechanism; Base (2) is fixed on by fot screw (11) and installs on the foundation pier (1), base (2) is gone up the plane and is fixed with the support (3) that leg-of-mutton employing shaped steel is welded into, base (2) center fixation has the reel assembly, pulling force seat assembly (18), brake system (8), back pull seat assembly (38), support of motor (39) and protective guard (35) before being fixed with on the base (2), there is walking beam supporting seat (27) at support (3) top by bolt; Be connected with walking beam (24) on the walking beam supporting seat (27), walking beam (24) front end is connected with horse head (23), and walking beam (24) rear end hangs the counterweight assembly; Base (2) tail end is fixed with counterweight buffer (36); Be fixed with the spacing pole of walking beam front end (25) on the support (3), support (3) side is fixed with helper (26); It is characterized in that:
Dynamical system comprises motor (7), joint group narrow V belt (6), big belt pulley (5) and reel assembly, is fixed with motor (7) on support of motor (39), and the belt pulley on motor (7) output shaft connects big belt pulley (5) by joint group narrow V belt (6); Big belt pulley (5) is fixed on the central axis end of reel assembly; The reel assembly comprises a reel (4), reel (4) both sides have a reel bearing (4-2) respectively, there is central axis to be connected between reel (4) and the reel bearing (4-2), roller steel wire rope pressing plate (4-1) with wire rope before the reel (19) and reel after the end of wire rope (31) be fixed on the reel (4), reel bearing (4-2) is fixed on the center that support (3) were gone up and be positioned to base (2);
Flexible transmission system comprises wire rope (31) behind wire rope (19) before the preceding pulling force seat assembly (18), walking beam front wheel (32), reel, preceding pulling force pulley (13), the reel, back pull pulley (37), back pull seat assembly (38) and walking beam rear wheel (33); Before pulling force seat assembly (18) be fixed on that base (2) is gone up and in walking beam (24) front end below; Be fixed with pulley base (12) in preceding pulling force seat assembly (18) outside, preceding pulling force pulley (13) is arranged on the pulley base (12); Front end below at walking beam (24) is fixed with walking beam front wheel (32); An end of wire rope (19) is fixed on the wire rope hanging scroll (14) of preceding pulling force seat assembly (18) before the reel, wire rope (19) is upwards walked around walking beam front wheel (32) back downwards before the reel, pulling force pulley (13) was wrapped on the reel (4) before wire rope (19) was walked around again before the reel, and fixing with roller steel wire rope pressing plate (4-1); Back pull seat assembly (38) is fixed on that base (2) is gone up and in below, walking beam (24) rear end; Be fixed with pulley base (12) in back pull seat assembly (38) outside, back pull pulley (37) is arranged on the pulley base (12); Below, rear end at walking beam (24) is fixed with walking beam rear wheel (33); One end of wire rope behind the reel (31) is fixed on the wire rope hanging scroll (14) of back pull seat assembly (38), wire rope behind the reel (31) is upwards walked around walking beam rear wheel (33) back downwards, wire rope behind the reel (31) is walked around back pull pulley (37) again and is wrapped on the reel (4), and fixing with roller steel wire rope pressing plate (4-1); The direction of wire rope behind the reel (31) wire rope (19) winding on reel (4) before direction that reel (4) go up to twine and reel is opposite;
Walking beam front wheel (32) center equates with the distance of walking beam rear wheel (33) center to walking beam supporting seat (27) center to the distance at walking beam supporting seat (27) center;
Hang or hinged balance weight mechanism in walking beam (24) rearward end, balance weight mechanism adopts box type weight assembly (34) or curved boom formula counterweight assembly (42).
2. the lever beam-pumping unit of wire rope transmission according to claim 1, it is characterized in that: described box type weight assembly (34) comprises ballast box (44), movable weight (43) and balance weight body (40), ballast box (44) is a cuboid box, in ballast box (44), be fixed with movable weight (43) and balance weight body (40), balance weight body (40) is at lower box, movable weight (43) is on the top of casing, and ballast box (44) is welded on the angle steel side-lower.
3. the lever beam-pumping unit of wire rope transmission according to claim 1, it is characterized in that: described curved boom formula counterweight assembly (42) comprises curved boom, moving counterweight dish (41) and balance weight body (40), be fixed with the cylinder that steel plate is welded in the lower end of curved boom, balance weight body (40) is housed in the cylinder, outer two ends of cylinder are fixed with moving counterweight dish (41), and moving counterweight dish (41) is fixed by bolts on the cylinder.
4. according to claim 1, the lever beam-pumping unit of 2 or 3 described wire rope transmissions, it is characterized in that: pulling force seat assembly (18) comprises fixing spring top board (45) before described, preceding pulling force seat channel-section steel (46), spring compression bolt (17), spring (16) and movable spring top board (15), fixing spring top board (45) is welded on the top of two preceding pulling force seat channel-section steels (46), bottom, two ends at fixing spring top board (45) is fixed with spring (16) by spring compression bolt (17) respectively, spring compression bolt (17) passes spring (16), in the lower end of spring compression bolt (17) movable spring top board (15) is arranged, spring compression bolt (17) passes the centre bore of movable spring top board (15), be fixed with wire rope hanging scroll (14) in the bottom of movable spring top board (15), preceding pulling force pulley (13) is fixed on the side of two preceding pulling force seat channel-section steels (46) by pulley base (12).
5. according to claim 1, the lever beam-pumping unit of 2 or 3 described wire rope transmissions, it is characterized in that: described back pull seat assembly (38) comprises fixing spring top board (45), back pull seat channel-section steel (47), spring compression bolt (17), spring (16) and movable spring top board (15), fixing spring top board (45) is welded on the top of two back pull seat channel-section steels (47), middle lower portion at fixing spring top board (45) is fixed with spring (16) by spring compression bolt (17), spring compression bolt (17) passes spring (16), in the lower end of spring compression bolt (17) movable spring top board (15) is arranged, spring compression bolt (17) passes the centre bore of movable spring top board (15), be fixed with wire rope hanging scroll (14) in the bottom of movable spring top board (15), back pull pulley (37) is fixed on the side of two back pull seat channel-section steels (47) by pulley base (12).
6. according to the lever beam-pumping unit of claim 1,2 or 3 described wire rope transmissions, it is characterized in that: described counterweight buffer (36) is that a multistage elasticity is held flushing device.
CN2010201876763U 2010-05-06 2010-05-06 Lever type beam-pumping unit driven by steel wire rope Expired - Lifetime CN201671602U (en)

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CN115752145A (en) * 2022-11-24 2023-03-07 中国船舶重工集团公司第七一五研究所 Flexible rope pre-stretching method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103982162A (en) * 2014-05-23 2014-08-13 王毅 Balance type pulley block pumping unit
CN112971451A (en) * 2019-12-18 2021-06-18 麒盛科技股份有限公司 Baby cradle
CN112971451B (en) * 2019-12-18 2025-04-08 麒盛科技股份有限公司 A baby rocking bed
CN112216195A (en) * 2020-10-22 2021-01-12 西南石油大学 A Multi-Type Rod Pumping System Demonstration Aid
CN115752145A (en) * 2022-11-24 2023-03-07 中国船舶重工集团公司第七一五研究所 Flexible rope pre-stretching method

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