CN201664852U - A rotary precision machining tool - Google Patents
A rotary precision machining tool Download PDFInfo
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- CN201664852U CN201664852U CN2010201604186U CN201020160418U CN201664852U CN 201664852 U CN201664852 U CN 201664852U CN 2010201604186 U CN2010201604186 U CN 2010201604186U CN 201020160418 U CN201020160418 U CN 201020160418U CN 201664852 U CN201664852 U CN 201664852U
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Abstract
本实用新型公开了一种回转体精密加工工装,其特征在于:包括一底板(8)及在该底板(8)上一前一后分别垂直设置的容纳回转体工作缸(11)的两V型块(6)及V型块(9),且该底板(8)上对应两V型块一侧还分别设置有两支撑杆(10),两支撑杆(10)上端面分别水平设有一压板(4)构成T型框架,对工作缸(11)做径向定位;且V型块(6)凹槽底面设一圆柱销孔,并在该孔上设一圆柱销(5),该圆柱销(5)与工作缸(11)端部外圆周侧壁上所设定位销孔契合,将工作缸(11)轴向固定在V型块(6)上。该V型定位加工工装易于装夹,并能够快速有效稳固的定位,适用于大型回转类零件加工。
The utility model discloses a tool for precision machining of a rotary body, which is characterized in that it comprises a base plate (8) and two V-shaped vertically arranged on the bottom plate (8) one in front and one in the rear respectively to accommodate a rotary body working cylinder (11). type block (6) and V-shaped block (9), and two supporting rods (10) are respectively arranged on one side corresponding to the two V-shaped blocks on the base plate (8), and two supporting rods (10) upper end surfaces are respectively provided with a The pressing plate (4) constitutes a T-shaped frame, and radially positions the working cylinder (11); The cylindrical pin (5) fits with the set positioning pin hole on the outer peripheral side wall of the end of the working cylinder (11), and the working cylinder (11) is axially fixed on the V-shaped block (6). The V-shaped positioning processing tool is easy to clamp, and can quickly, effectively and stably locate, and is suitable for processing large rotary parts.
Description
技术领域technical field
本实用新型涉及一种大型回转类零件加工的精密工装夹具,特别是一种回转体精密加工工装。The utility model relates to a precision tooling fixture for processing large-scale rotary parts, in particular to a tooling for precision machining of a rotary body.
背景技术Background technique
CYA6液压机构工作缸进行加工时,需要对该零件进行固定装夹,以前加工该零件是以外形六方面的一平面定位,因其接触面积较小,在镗削过程中由于零件固定不牢,刀杆、零件产生振动,造成孔的同轴度、加工尺寸和精度达不到图纸要求;同时因六方面要分粗、精加工,以此六方面的一平面为基准会产生工作缸中心孔镗削的粗、精两次加工的定位基准不一致,造成中心镗削孔与外形的位置度超差。When machining the working cylinder of CYA6 hydraulic mechanism, the part needs to be fixed and clamped. In the past, the part was processed on a plane with six aspects of the shape. Because of the small contact area, the part was not fixed firmly during the boring process. The tool rod and parts vibrate, causing the coaxiality, processing size and precision of the hole to fail to meet the requirements of the drawing; at the same time, because the six aspects are divided into rough and finish machining, the center hole of the working cylinder will be generated based on the six aspects. The positioning references of the rough and fine machining of boring are inconsistent, resulting in the positional deviation between the central boring hole and the shape.
发明内容Contents of the invention
本实用新型的目的是提供一种回转体精密加工工装,该V型定位精密加工工装以工作缸两端面外圆定位,基准保持一致,同时加紧面积大,加紧可靠性高;该工装易于装夹,并能够快速有效稳固的定位,适用于大型回转类零件加工。The purpose of this utility model is to provide a precision machining tool for a rotary body. The V-shaped positioning precision machining tool is positioned by the outer circle of the two ends of the working cylinder, and the reference is consistent. At the same time, the tightening area is large and the tightening reliability is high; the tool is easy to clamp , and can quickly, effectively and stably locate, suitable for processing large rotary parts.
本实用新型的目的是通过下述技术方案实现的,一种回转体精密加工工装,其特征在于:包括一底板及在该底板上一前一后分别垂直设置的容纳回转体工作缸的两V型块,即第一V型块与第二V型块;且该底板上对应两V型块一侧还分别设置有两支撑杆,两支撑杆上端面分别水平设有一压板构成T型框架,对工作缸做径向定位;且在第一V型块凹槽底面设一圆柱销孔,并在该孔上设一圆柱销,该圆柱销与工作缸端部外圆周侧壁上所设定位销孔契合,将工作缸轴向固定在V型块上。The purpose of this utility model is achieved through the following technical solutions, a precision machining tool for a rotary body, which is characterized in that it includes a bottom plate and two Vs vertically arranged on the bottom plate, one in front and one behind, to accommodate the working cylinder of the rotary body. Type blocks, that is, the first V-shaped block and the second V-shaped block; and two supporting rods are respectively provided on the side of the corresponding two V-shaped blocks on the bottom plate, and a pressing plate is horizontally provided on the upper end surfaces of the two supporting rods to form a T-shaped frame. Radially locate the working cylinder; and set a cylindrical pin hole on the bottom surface of the first V-shaped block groove, and set a cylindrical pin on the hole. The position pin hole fits, and the working cylinder is axially fixed on the V-shaped block.
所述两V型块所设V型凹槽分别与工作缸端部及回转体缸体中段的外周表面相契合。The V-shaped grooves provided by the two V-shaped blocks respectively fit with the end of the working cylinder and the outer peripheral surface of the middle section of the cylinder body of the revolving body.
所述两V型块分别通过螺栓与底板相连。The two V-shaped blocks are respectively connected with the bottom plate through bolts.
所述两个支撑杆上端面水平设置的压板分别通过贯穿于该板孔的螺栓及螺栓上的螺母与两支撑杆固定。The pressure plates arranged horizontally on the upper ends of the two support rods are respectively fixed to the two support rods by bolts penetrating through the plate holes and nuts on the bolts.
所述支撑杆为一垂直立杆,该垂直立杆上端面为水平面,与压板相接;垂直立杆根端部设有螺纹与底板相连。The support rod is a vertical rod, the upper end surface of the vertical rod is a horizontal plane, which is connected with the pressure plate; the root end of the vertical rod is provided with threads and connected with the bottom plate.
本实用新型V型定位工装通过在底板上设置两V型块,并通过两个支撑杆分别与其上端面水平设置的压板构成T型框架将工作缸径向固定在两V型块上;通过在第一V型块凹槽底面设一圆柱销孔,并在该孔上设一圆柱销,该圆柱销与工作缸端部外圆周侧壁上所设定位销孔契合,将工作缸轴向固定在V型块上。从而实现工作缸的径向及轴向的定位,解决了零件粗、精加工基准统一,定位一致,以及批量加工的需要。本实用新型具有结构简单、紧凑、工作可靠等优点。The utility model V-shaped positioning tool sets two V-shaped blocks on the bottom plate, and forms a T-shaped frame through two support rods and the pressure plates arranged horizontally on the upper end surfaces respectively, and radially fixes the working cylinder on the two V-shaped blocks; A cylindrical pin hole is set on the bottom surface of a V-shaped block groove, and a cylindrical pin is arranged on the hole. The cylindrical pin fits with the positioning pin hole set on the outer peripheral side wall of the end of the working cylinder to fix the working cylinder in the axial direction. on the V-block. In this way, the radial and axial positioning of the working cylinder can be realized, and the needs of rough and finish machining benchmarks, consistent positioning, and batch processing of parts can be solved. The utility model has the advantages of simple structure, compactness, reliable operation and the like.
附图说明Description of drawings
图1为V形定位工装含有工作缸结构示意图。Figure 1 is a schematic diagram of the structure of the V-shaped positioning tool including the working cylinder.
图2为V形定位工装结构示意图。Fig. 2 is a schematic diagram of the structure of the V-shaped positioning tool.
图中:1、螺栓;2、螺母;3、垫片;4、压板;5、圆柱销;6、V型块;7、螺栓;8、底板;9、V型块;10、支撑杆;11、工作缸。In the figure: 1, bolt; 2, nut; 3, gasket; 4, pressure plate; 5, straight pin; 6, V-shaped block; 7, bolt; 8, bottom plate; 9, V-shaped block; 10, support rod; 11. Working cylinder.
具体实施方式Detailed ways
以下结合附图及对本实用新型V型定位工装作进一步的详细说明。Below in conjunction with accompanying drawing and V-type positioning tool of the present utility model is described in further detail.
如附图1结合图2所示,该回转体精密加工工装,包括一底板8及在该底板8上一前一后分别垂直设置的容纳回转体工作缸11(加工零件)的第一V型块6及第二V型块9,所述第一V型块6及第二V型块9分别通过螺栓7与底板8相连;且该底板8上对应两V型块一侧还分别设置有两支撑杆10,两支撑杆10上端面分别水平设有一压板4构成T型框架,对工作缸11做径向定位;所述两个支撑杆10上端面水平设置的压板4分别通过贯穿于该板孔的螺栓1及螺栓1上的螺母2与两支撑杆10固定;且第一V型块6凹槽底面设一圆柱销孔,并在该孔上设一圆柱销5,该圆柱销5与工作缸11端部外圆周侧壁上所设定位销孔契合,将工作缸11轴向固定在V型块上。As shown in Figure 1 in conjunction with Figure 2, the rotary precision machining tooling includes a base plate 8 and a first V-shaped rotary body working cylinder 11 (processed parts) that are vertically arranged on the base plate 8 one after the other. block 6 and the second V-shaped block 9, the first V-shaped block 6 and the second V-shaped block 9 are respectively connected to the bottom plate 8 by bolts 7; Two support rods 10, the upper end surfaces of the two support rods 10 are respectively provided with a pressing plate 4 horizontally to form a T-shaped frame, and the working cylinder 11 is positioned radially; The bolt 1 in the plate hole and the nut 2 on the bolt 1 are fixed to the two support rods 10; Fitting with the positioning pin hole set on the outer peripheral side wall of the end of the working cylinder 11, the working cylinder 11 is axially fixed on the V-shaped block.
上述第一V型块6及第二V型块9所设V型凹槽与工作缸11端部及回转体缸体中段的外周表面相契合;按照工作缸11(加工零件)的设计要求,该第一V型块6及第二V型块9设计的高度不同,本实施例对第二V型块9的设计高度大于第一V型块6的设计高度,这样便于待加工零件的径向定位。第一V型块6及第二V型块9设计的高度不仅限于实施例所列举的范围,本实用新型适用于各种大型回转类零件的加工。The V-shaped grooves set by the first V-shaped block 6 and the second V-shaped block 9 match the outer peripheral surface of the end of the working cylinder 11 and the middle section of the cylinder body of the rotary body; according to the design requirements of the working cylinder 11 (processed parts), The heights of the first V-shaped block 6 and the second V-shaped block 9 are designed differently. In this embodiment, the designed height of the second V-shaped block 9 is greater than the designed height of the first V-shaped block 6, so that the diameter of the parts to be processed is convenient. orientation. The designed heights of the first V-shaped block 6 and the second V-shaped block 9 are not limited to the scope listed in the embodiment, and the utility model is applicable to the processing of various large rotary parts.
所述支撑杆10为一垂直立杆,该垂直立杆上端面为水平面,与压板4相接;垂直立杆根端部设有螺纹与底板8螺纹连接。Described support rod 10 is a vertical pole, and the upper end surface of this vertical pole is a horizontal plane, and joins with pressing plate 4;
本实用新型在径向方向上运用零件的理论轴线设计了两个V型定位块(6和9),且在零件工作缸11(加工零件)上部用两个支撑杆10及两个压板4做成T型框架固定。为了实现螺栓1的通用性,可通过增加或减少垫片3的数量来满足不同工作缸11(加工零件)的外圆直径的径向定位要求。The utility model designs two V-shaped positioning blocks (6 and 9) using the theoretical axis of the parts in the radial direction, and uses two support rods 10 and two pressure plates 4 on the top of the part working cylinder 11 (processed parts) to make Fix into a T-frame. In order to achieve the versatility of the bolt 1, the radial positioning requirements of the outer diameters of different working cylinders 11 (processed parts) can be met by increasing or decreasing the number of gaskets 3 .
在轴向方向上的固定采取在其中的一个第一V型定位块6的凹槽底面上加工一个圆柱销孔,工作缸11(加工零件)端面外周侧壁上设计加工了一个与之配合的定位销孔,采用短销圆柱销5定位;该圆柱销5与工作缸11(加工零件)端部外圆周侧壁上所设定位销孔契合,将工作缸11(加工零件)轴向固定在V型块上。The fixation in the axial direction is to process a cylindrical pin hole on the bottom surface of the groove of one of the first V-shaped positioning blocks 6, and a matching hole is designed and processed on the outer peripheral side wall of the end face of the working cylinder 11 (processed parts). The positioning pin hole is positioned by a short cylindrical pin 5; the cylindrical pin 5 fits with the positioning pin hole set on the outer circumference side wall of the end of the working cylinder 11 (processing part), and the working cylinder 11 (processing part) is axially fixed on the V-block.
本实用新型设计的精密加工工装始终可以用于粗、精加工。在工作缸11(加工零件)装夹后,首先将工作缸11的端部外圆周侧壁上的定位销孔与第一V型定位块6定位销孔对位,并将定位销5插进该两定位销孔中;并将压板4定位在支撑杆10上,将连接在底板8上螺栓1穿过压板4的板孔,通过螺母2固定住工作缸11(加工零件),在轴向及径向方向上实现对工作缸11(加工零件)的定位。The precision machining tool designed by the utility model can always be used for rough and finish machining. After the working cylinder 11 (processed parts) is clamped, at first the positioning pin hole on the end outer circumference side wall of the working cylinder 11 is aligned with the positioning pin hole of the first V-shaped positioning block 6, and the positioning pin 5 is inserted into In the two positioning pin holes; and the pressing plate 4 is positioned on the support rod 10, the bolt 1 connected to the bottom plate 8 passes through the plate hole of the pressing plate 4, and the working cylinder 11 (processed part) is fixed by the nut 2, And the positioning of the working cylinder 11 (processed parts) is realized in the radial direction.
本实用新型在轴向方向实现定位,从而能够实现工作缸11(加工零件)在前后两个端面上对孔的加工。The utility model realizes the positioning in the axial direction, so as to realize the processing of holes on the front and rear end faces of the working cylinder 11 (processed parts).
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| CN2010201604186U CN201664852U (en) | 2010-04-15 | 2010-04-15 | A rotary precision machining tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102380823A (en) * | 2011-08-04 | 2012-03-21 | 天津台荣精密机械工业有限公司 | Device for finishing three-side processing though one-step clamping and working method thereof |
| CN102562520A (en) * | 2010-12-10 | 2012-07-11 | 珠海格力电器股份有限公司 | Compressor fixing device and compressor fixing structure |
| CN102672500A (en) * | 2012-05-28 | 2012-09-19 | 郑伟民 | Bidirectional flexible fixture |
| CN103009133A (en) * | 2012-12-13 | 2013-04-03 | 天津卡达克汽车高新技术公司 | Jig for milling plane of welded thick flange |
| CN103192112A (en) * | 2013-03-18 | 2013-07-10 | 常州宝菱重工机械有限公司 | Tooling for processing multiple holes in workpiece circumference |
| CN103240567A (en) * | 2012-02-10 | 2013-08-14 | 上海茂德企业集团有限公司 | Bonnet support processing method and clamp and processing equipment for bonnet support |
| CN104308601A (en) * | 2014-10-11 | 2015-01-28 | 淄博水环真空泵厂有限公司 | Fixture for drilling positioning holes in pump bodies of super-huge type water ring vacuum pumps |
| CN104889768A (en) * | 2015-05-21 | 2015-09-09 | 安庆市天润工程机械有限责任公司 | Clamp used for piston rod groove milling |
| CN105436931A (en) * | 2015-12-11 | 2016-03-30 | 江西昌河航空工业有限公司 | Fast locating device for die forgings |
| CN106475749A (en) * | 2017-01-04 | 2017-03-08 | 成都四威高科技产业园有限公司 | A kind of processing method of space flight thin-wall circular tube kind part |
| CN107243756A (en) * | 2017-07-26 | 2017-10-13 | 上海瑞纽机械股份有限公司 | The supporting tool and preparation method of a kind of HTGR heat exchange unit interior cartridge module |
| CN107866689A (en) * | 2017-11-30 | 2018-04-03 | 内江金鸿曲轴有限公司 | Vertical machining centre drilling oil hole on crankshaft universal fixturing |
| CN109773519A (en) * | 2019-02-09 | 2019-05-21 | 沈阳富创精密设备有限公司 | A kind of mo(u)lded piece supporting tool |
| CN113305584A (en) * | 2021-05-31 | 2021-08-27 | 台州市荣豪机电有限公司 | Full-automatic bar processing machine |
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2010
- 2010-04-15 CN CN2010201604186U patent/CN201664852U/en not_active Expired - Lifetime
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| CN102562520A (en) * | 2010-12-10 | 2012-07-11 | 珠海格力电器股份有限公司 | Compressor fixing device and compressor fixing structure |
| CN102380823B (en) * | 2011-08-04 | 2013-10-16 | 天津台荣精密机械工业有限公司 | Device for finishing three-side processing though one-step clamping and working method thereof |
| CN102380823A (en) * | 2011-08-04 | 2012-03-21 | 天津台荣精密机械工业有限公司 | Device for finishing three-side processing though one-step clamping and working method thereof |
| CN103240567A (en) * | 2012-02-10 | 2013-08-14 | 上海茂德企业集团有限公司 | Bonnet support processing method and clamp and processing equipment for bonnet support |
| CN103240567B (en) * | 2012-02-10 | 2015-06-10 | 上海茂德企业集团有限公司 | Bonnet support processing method and clamp and processing equipment for bonnet support |
| CN102672500A (en) * | 2012-05-28 | 2012-09-19 | 郑伟民 | Bidirectional flexible fixture |
| CN102672500B (en) * | 2012-05-28 | 2014-06-04 | 兰溪市瑞鼎数控机械有限公司 | Bidirectional flexible fixture |
| CN103009133B (en) * | 2012-12-13 | 2015-09-02 | 天津卡达克汽车高新技术公司 | A kind of fixture welding thick flange milling plane |
| CN103009133A (en) * | 2012-12-13 | 2013-04-03 | 天津卡达克汽车高新技术公司 | Jig for milling plane of welded thick flange |
| CN103192112A (en) * | 2013-03-18 | 2013-07-10 | 常州宝菱重工机械有限公司 | Tooling for processing multiple holes in workpiece circumference |
| CN104308601A (en) * | 2014-10-11 | 2015-01-28 | 淄博水环真空泵厂有限公司 | Fixture for drilling positioning holes in pump bodies of super-huge type water ring vacuum pumps |
| CN104889768A (en) * | 2015-05-21 | 2015-09-09 | 安庆市天润工程机械有限责任公司 | Clamp used for piston rod groove milling |
| CN105436931A (en) * | 2015-12-11 | 2016-03-30 | 江西昌河航空工业有限公司 | Fast locating device for die forgings |
| CN106475749A (en) * | 2017-01-04 | 2017-03-08 | 成都四威高科技产业园有限公司 | A kind of processing method of space flight thin-wall circular tube kind part |
| CN107243756A (en) * | 2017-07-26 | 2017-10-13 | 上海瑞纽机械股份有限公司 | The supporting tool and preparation method of a kind of HTGR heat exchange unit interior cartridge module |
| CN107866689A (en) * | 2017-11-30 | 2018-04-03 | 内江金鸿曲轴有限公司 | Vertical machining centre drilling oil hole on crankshaft universal fixturing |
| CN109773519A (en) * | 2019-02-09 | 2019-05-21 | 沈阳富创精密设备有限公司 | A kind of mo(u)lded piece supporting tool |
| CN113305584A (en) * | 2021-05-31 | 2021-08-27 | 台州市荣豪机电有限公司 | Full-automatic bar processing machine |
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| C14 | Grant of patent or utility model | ||
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| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Xi'an Xidian high voltage switch actuating mechanism Co., Ltd. Assignor: China XD Electronic Corporation Contract record no.: 2011610000062 Denomination of utility model: Revolving body precision processing tool Granted publication date: 20101208 License type: Exclusive License Record date: 20110629 |
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| CX01 | Expiry of patent term |
Granted publication date: 20101208 |
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| CX01 | Expiry of patent term |
