CN201664840U - A rolling crankshaft fillet fast clamping bracket - Google Patents

A rolling crankshaft fillet fast clamping bracket Download PDF

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Publication number
CN201664840U
CN201664840U CN2009202588987U CN200920258898U CN201664840U CN 201664840 U CN201664840 U CN 201664840U CN 2009202588987 U CN2009202588987 U CN 2009202588987U CN 200920258898 U CN200920258898 U CN 200920258898U CN 201664840 U CN201664840 U CN 201664840U
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Prior art keywords
crankshaft
rolling
support plate
small end
tailstock
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Expired - Fee Related
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CN2009202588987U
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Chinese (zh)
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慈惟红
宋文友
林治军
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Tianrun Crankshaft Co Ltd
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Tianrun Crankshaft Co Ltd
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Abstract

本实用新型涉及一种滚压曲轴圆角快速装夹支架,其包括驱动盘和一支撑装置,驱动盘设置在曲轴大头端,其上设有与曲轴大头端工艺定位孔对应的定位销,支撑装置设置在曲轴小头端,其包括有支承板、支架本体、顶尖、套筒、尾座,支架本体用螺钉固定安装在尾座前端,尾座内装有可前后移动的套筒,套筒前端安装有一与曲轴小头端中心孔对应的顶尖,支承板用螺钉固定安装在支架本体前端,支承板上方设有支托曲轴小头端轴颈的V形口。本驱动盘转动,曲轴随之转动,启动滚压机构便可实施滚压曲轴圆角。其结构合理,操作方便,夹紧快,适用各类曲轴滚压圆角装夹使用。

Figure 200920258898

The utility model relates to a fast clamping bracket for rolling crankshaft rounded corners, which comprises a driving disc and a supporting device. The device is arranged at the small end of the crankshaft, which includes a support plate, a bracket body, a top, a sleeve, and a tailstock. The bracket body is fixed on the front end of the tailstock with screws. A top corresponding to the center hole of the small head end of the crankshaft is installed, and the support plate is fixedly installed on the front end of the support body with screws, and the V-shaped mouth of the journal of the small end end of the crankshaft is provided above the support plate. When the driving disc rotates, the crankshaft rotates thereupon, and the rolling mechanism can be started to implement the rolling of the crankshaft fillets. It has reasonable structure, convenient operation and fast clamping, and is suitable for all kinds of crankshaft rolling fillet clamping.

Figure 200920258898

Description

一种滚压曲轴圆角快速装夹支架 A rolling crankshaft fillet fast clamping bracket

技术领域technical field

本实用新型涉及一种支架,具体地说是一种滚压曲轴圆角快速装夹支架。The utility model relates to a support, in particular to a fast clamping support for rolling crankshaft rounded corners.

背景技术Background technique

我们知道,目前用曲轴滚压机床滚压曲轴圆角,其装夹是将曲轴吊起,先将大头外圆插入驱动盘,然后慢慢落下使小头中心孔对准顶尖,再用手动或气、液动机构推动套筒顶尖压紧曲轴。这种夹紧机构,不仅操作动作慢,劳动强度也较大。We know that at present, the crankshaft fillet is rolled by a crankshaft rolling machine tool. The clamping is to lift the crankshaft, first insert the outer circle of the big head into the drive disc, and then slowly drop it to align the center hole of the small head with the top, and then manually or The pneumatic and hydraulic mechanism pushes the top of the sleeve to compress the crankshaft. This clamping mechanism is not only slow in operation, but also labor intensive.

发明内容Contents of the invention

本实用新型所要解决的技术问题是克服上述现有技术的不足,提供一种结构合理,制造简单,操作便捷,夹紧快,适用范围广的滚压曲轴圆角快速装夹支架。The technical problem to be solved by the utility model is to overcome the deficiencies of the above-mentioned prior art, and provide a rolling crankshaft fillet fast clamping bracket with reasonable structure, simple manufacture, convenient operation, fast clamping and wide application range.

本实用新型解决上述技术问题采用的技术方案是:一种滚压曲轴圆角快速装夹支架,其特征在于:其包括驱动盘和一支撑装置,驱动盘设置在曲轴大头端,其上设有与曲轴大头端工艺定位孔对应的定位销,支撑装置设置在曲轴小头端,其包括有支承板、支架本体、顶尖、套筒、尾座,支架本体用螺钉固定安装在尾座前端,尾座内装有可前后移动的套筒,套筒前端安装有一与曲轴小头端中心孔对应的顶尖,支承板用螺钉固定安装在支架本体前端,支承板上方设有支托曲轴小头端轴颈的V形口。The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: a rolling crankshaft fillet fast clamping bracket, which is characterized in that it includes a driving disc and a supporting device, the driving disc is arranged at the big end of the crankshaft, and there is a The positioning pin corresponding to the process positioning hole at the big end of the crankshaft, the supporting device is arranged at the small end of the crankshaft, which includes a support plate, a bracket body, a top, a sleeve, and a tailstock. The bracket body is fixed on the front end of the tailstock with screws, and the tailstock The seat is equipped with a sleeve that can move back and forth. The front end of the sleeve is equipped with a top corresponding to the center hole of the small end of the crankshaft. The support plate is fixed on the front end of the bracket body with screws, and the journal of the small end of the crankshaft is supported on the top of the support plate. V-shaped mouth.

本实用新型所说的支承板上还上下设有长形孔。长形孔可根据不同曲轴的小头端轴颈尺寸来调整支架高度。The said supporting plate of the utility model is also provided with elongated holes up and down. The elongated hole can adjust the height of the bracket according to the journal size of the small end of different crankshafts.

本实用新型当支承板支托曲轴小头端轴颈时,曲轴小头端中心孔中心线向下偏离顶尖中心线一定距离A。In the utility model, when the support plate supports the journal of the crankshaft small end, the centerline of the center hole of the crankshaft small end deviates downward by a certain distance A from the top centerline.

本实用新型当用外力推动套筒向前移动,顶尖向前移动找正曲轴小头端中心孔并压紧曲轴时,支承板的V形面和曲轴小头端轴颈有一定间隙,驱动盘驱动曲轴转动时,两者之间不能产生摩擦。In the utility model, when the sleeve is pushed forward by an external force, and the top moves forward to align the center hole of the small end of the crankshaft and compress the crankshaft, there is a certain gap between the V-shaped surface of the support plate and the journal of the small end of the crankshaft. When driving the crankshaft to rotate, there can be no friction between the two.

本实用新型采用上述机构可以快速装夹曲轴,由传动系统驱动驱动盘转动,曲轴随之转动,启动滚压机构便可实施滚压曲轴圆角。对照现有技术,本实用新型结构合理,制造简单,操作方便,夹紧快,适用各类曲轴滚压圆角安装使用。The utility model adopts the above-mentioned mechanism to quickly clamp the crankshaft, and the drive plate is driven to rotate by the transmission system, and the crankshaft rotates accordingly, and the rolling mechanism can be started to roll the fillet of the crankshaft. Compared with the prior art, the utility model has the advantages of reasonable structure, simple manufacture, convenient operation and fast clamping, and is suitable for installation and use of various types of crankshaft rolling fillets.

附图说明Description of drawings

下面结合附图对本实用新型作进一步的描述。Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

图2是图1中的未夹紧状态A向示意图。Fig. 2 is a schematic diagram of the unclamped state A in Fig. 1 .

图3是图1中的夹紧状态A向示意图。Fig. 3 is a schematic diagram of the clamping state A in Fig. 1 .

图中1.驱动盘,2.定位销,3.曲轴4.支承板,5.螺钉,6.顶尖,7.支架本体,8.套筒,9.尾座。In the figure 1. Drive plate, 2. Locating pin, 3. Crankshaft, 4. Support plate, 5. Screw, 6. Top, 7. Bracket body, 8. Sleeve, 9. Tailstock.

具体实施方式Detailed ways

从图1、图2和图3中可以看出,一种滚压曲轴圆角快速装夹支架,其其包括分别位于曲轴3两端的驱动盘1和支撑装置。曲轴3大头端设有工艺定位孔,小头端设有中心孔。所说驱动盘1设置在曲轴3大头端,其上设有与曲轴大头端工艺定位孔对应的定位销2,曲轴大头端轴颈前部插入驱动盘1内,定位销2用作周向定位。驱动盘1可以固定在现有机床的旋转传动系统上,由机床传动系统带动驱动。It can be seen from FIG. 1 , FIG. 2 and FIG. 3 that a rolling crankshaft fillet quick clamping bracket includes driving discs 1 and supporting devices respectively located at both ends of the crankshaft 3 . The crankshaft 3 large end is provided with process positioning hole, and the small end is provided with center hole. Said driving disc 1 is arranged on the big end of the crankshaft 3, on which there is a positioning pin 2 corresponding to the process positioning hole of the big end of the crankshaft, the front part of the crankshaft journal is inserted into the driving disc 1, and the positioning pin 2 is used for circumferential positioning . The driving disc 1 can be fixed on the rotary transmission system of the existing machine tool, driven by the transmission system of the machine tool.

本实用新型支撑装置设置在曲轴小头端。支撑装置包括有支承板4、支架本体7、顶尖6、套筒8、尾座9等。支架本体7用螺钉7固定安装在尾座9前端,尾座9内装装有可前后移动的套筒8,套筒8前端安装有一与曲轴3小头端中心孔对应的顶尖6,顶尖6插入套筒8内。支承板4用螺钉6固定安装在支架本体7前端,支承板4上方设有支托曲轴小头端轴颈的V形口。The supporting device of the utility model is arranged on the small end of the crankshaft. The supporting device includes a support plate 4, a bracket body 7, a top 6, a sleeve 8, a tailstock 9, and the like. The bracket body 7 is fixedly mounted on the front end of the tailstock 9 with screws 7, the tailstock 9 is equipped with a sleeve 8 which can move back and forth, and the front end of the sleeve 8 is equipped with a top 6 corresponding to the center hole of the small end of the crankshaft 3, and the top 6 is inserted into the Inside the sleeve 8. The support plate 4 is fixedly installed on the front end of the bracket body 7 with screws 6, and the top of the support plate 4 is provided with a V-shaped opening supporting the small end journal of the crankshaft.

本实用新型尾座9可安装在地面或其他设备上,套筒8可用手动或气、液动机构推动前后移动。The tailstock 9 of the utility model can be installed on the ground or other equipment, and the sleeve 8 can be pushed forward and backward by manual or pneumatic or hydraulic mechanisms.

本实用新型所说的支承板4上还上下设有长形孔。长形孔可根据不同曲轴的小头端轴颈尺寸来调整支架高度。Also be provided with elongated hole up and down on the said support plate 4 of the utility model. The elongated hole can adjust the height of the bracket according to the journal size of the small end of different crankshafts.

本实用新型当曲轴小头端轴颈放入支承板4的V形中,支承板4支托住曲轴小头端轴颈时,曲轴小头端中心孔中心线向下偏离顶尖中心线一定距离A。In the utility model, when the journal of the small end of the crankshaft is put into the V shape of the support plate 4, and the four support plates support the journal of the small end of the crankshaft, the center line of the center hole of the small end of the crankshaft deviates downward by a certain distance from the center line of the top. a.

本实用新型当用手动或气、液动机构推动推动套筒8向前移动,利用曲轴小头端中心孔的锥度,顶尖6向前移动找正曲轴3小头端中心孔并压紧曲轴时,曲轴小头端被抬高,曲轴小头端中心孔中心线与顶尖中心线位于同一水平中心线上,支承板的V形面和曲轴小头端轴颈有一定间隙。驱动盘驱动曲轴转动时,两者之间不能产生摩擦。此时由传动系统驱动驱动盘1转动,曲轴3随之转动,启动滚压机构便可实施滚压曲轴圆角。In the utility model, when the sleeve 8 is pushed forward by a manual or pneumatic or hydraulic mechanism, and the taper of the center hole at the small end of the crankshaft is used, the top 6 moves forward to align the center hole at the small end of the crankshaft 3 and compress the crankshaft. , the small end of the crankshaft is raised, the center line of the center hole of the small end of the crankshaft and the center line of the top are on the same horizontal center line, and there is a certain gap between the V-shaped surface of the support plate and the journal of the small end of the crankshaft. When the drive disc drives the crankshaft to rotate, there can be no friction between the two. At this moment, the driving disc 1 is driven to rotate by the transmission system, and the crankshaft 3 rotates thereupon, and the rolling mechanism can be started to implement the rolling crankshaft fillet.

使用时,吊起曲轴,将曲轴3大头端工艺定位孔对准定位销2,轴颈前部插入驱动盘1内。小头端轴颈放入支承板4的V形中,用手动或气、液动机构推动套筒8使顶尖6找正中心孔并压紧曲轴3于同一水平中心线。此时由传动系统驱动驱动盘转动,曲轴随之转动,启动滚压机构便可实施滚压曲轴圆角。During use, lift the crankshaft, align the locating pin 2 with the crankshaft 3 large end process positioning holes, and insert the front part of the journal into the drive disc 1. The small head end journal is put into the V shape of the support plate 4, and the sleeve 8 is promoted by manual or pneumatic or hydraulic mechanism to make the top 6 align the center hole and compress the crankshaft 3 on the same horizontal center line. At this moment, the driving disc is driven by the transmission system to rotate, and the crankshaft rotates thereupon, and the rolling mechanism can be started to implement the rolling crankshaft fillet.

Claims (2)

1.一种滚压曲轴圆角快速装夹支架,其特征在于:其包括驱动盘和一支撑装置,驱动盘设置在曲轴大头端,其上设有与曲轴大头端工艺定位孔对应的定位销,支撑装置设置在曲轴小头端,其包括有支承板、支架本体、顶尖、套筒、尾座,支架本体用螺钉固定安装在尾座前端,尾座内装有可前后移动的套筒,套筒前端安装有一与曲轴小头端中心孔对应的顶尖,支承板用螺钉固定安装在支架本体前端,支承板上方设有支托曲轴小头端轴颈的V形口。1. A rolling crankshaft fillet fast clamping bracket, characterized in that: it includes a drive plate and a support device, the drive plate is arranged on the big end of the crankshaft, and a positioning pin corresponding to the process positioning hole of the big end of the crankshaft is provided on it , the supporting device is set at the small end of the crankshaft, which includes a support plate, a bracket body, a top, a sleeve, and a tailstock. The bracket body is fixed and installed on the front end of the tailstock with screws. A top corresponding to the center hole of the crankshaft small end is installed on the front end of the barrel, and the support plate is fixedly installed on the front end of the bracket body with screws, and a V-shaped mouth supporting the journal of the small end of the crankshaft is provided above the support plate. 2.根据权利要求1所述的滚压曲轴圆角快速装夹支架,其特征是:所说的支承板上还上下设有长形孔。 2. The quick clamping bracket for rolling crankshaft rounded corners according to claim 1, characterized in that: the support plate is also provided with elongated holes up and down. the
CN2009202588987U 2009-11-23 2009-11-23 A rolling crankshaft fillet fast clamping bracket Expired - Fee Related CN201664840U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105171603A (en) * 2015-10-26 2015-12-23 重庆市银钢一通科技有限公司 Grinding machine and combined tip thereof
CN110202430A (en) * 2019-06-17 2019-09-06 浙江今跃机械科技开发有限公司 The positioning tool and machining tool of eccentric shaft
CN115302336A (en) * 2022-07-29 2022-11-08 江苏罡阳股份有限公司 Rotary fixture for grinding excircle of eccentric crankshaft

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105171603A (en) * 2015-10-26 2015-12-23 重庆市银钢一通科技有限公司 Grinding machine and combined tip thereof
CN105171603B (en) * 2015-10-26 2018-07-13 重庆市银钢一通科技有限公司 A kind of grinding machine and combinations thereof is top
CN110202430A (en) * 2019-06-17 2019-09-06 浙江今跃机械科技开发有限公司 The positioning tool and machining tool of eccentric shaft
CN115302336A (en) * 2022-07-29 2022-11-08 江苏罡阳股份有限公司 Rotary fixture for grinding excircle of eccentric crankshaft

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Granted publication date: 20101208

Termination date: 20131123