CN201655920U - Formation cabinet - Google Patents

Formation cabinet Download PDF

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Publication number
CN201655920U
CN201655920U CN2010201112389U CN201020111238U CN201655920U CN 201655920 U CN201655920 U CN 201655920U CN 2010201112389 U CN2010201112389 U CN 2010201112389U CN 201020111238 U CN201020111238 U CN 201020111238U CN 201655920 U CN201655920 U CN 201655920U
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CN
China
Prior art keywords
control
cabinet
changes
energy
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2010201112389U
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Chinese (zh)
Inventor
钟发平
何策衡
陈风
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Corun New Energy Co., Ltd.
Original Assignee
HUNAN LIXIN ELECTROMECHANICAL EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUNAN LIXIN ELECTROMECHANICAL EQUIPMENT CO Ltd filed Critical HUNAN LIXIN ELECTROMECHANICAL EQUIPMENT CO Ltd
Priority to CN2010201112389U priority Critical patent/CN201655920U/en
Application granted granted Critical
Publication of CN201655920U publication Critical patent/CN201655920U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

A formation cabinet integrally in the shape of a vertical cabinet comprises a battery chamber, a plurality of batteries and at least one unit. A formation control system is connected to the top of the unit; an energy recycling system is connected to the bottom of the unit; a control system is connected to the lateral surface of the unit; the control system is connected with the energy recycling system through a current conducting wire and a data acquisition line; the control system is connected with the formation control system through a current conducting wire and a data acquisition line; and the formation control system is connected with the energy recycling system through a current conducting wire and a data acquisition line. The unit in a frame structure includes an upper pin plate, a battery box and a lower pin plate, wherein the upper pin plate and the lower pin plate are respectively connected with the control system through the current conducting wires and the data acquisition lines. The formation cabinet can effectively save energy resources, facilitates maintenance, and has wide industrial application prospect.

Description

A kind of cabinet that changes into
Technical field
The utility model relates to a kind of cabinet that changes into of the use that is used for chemical cell forming and capacity dividing process.
Background technology
Battery Plant is the very big enterprise of power consumption, the manufacturer of a daily output hundreds of thousands battery, and all more than millions of kilowatt hours, wherein the forming and capacity dividing power consumption of battery accounts for full station-service electric weight more than 60% to annual power consumption.Reduce the power consumption of battery forming and capacity dividing process, battery production enterprise is reduced production costs, improve the market competitiveness.Present domestic all batteries change into, partial volume equipment all has huge waste of energy.Be example with certain company's ni-mh AA battery below, introduce that battery charges and the ratio of the consumed power that discharges in formation process.
HHRAA changes into condition
Obtained by tables of data: AA2000mAh discharges in a circulation changes into and consumes 4.35Ah, and charging needs 8.4Ah.The electric energy that discharge consumes accounts for total electricity consumption 30~40%.The electric energy of discharge reclaimed during present forming and capacity dividing equipment can not change into battery, and all the form with heat energy is discharged in the atmospheric environment, has caused huge energy waste.Tradition forming and capacity dividing data can't remote monitoring process and result, can only check or copy test data from host computer; And traditional formation device relies on manual single installation battery, and inefficiency, and easy sliding injury battery influence its outward appearance.Control mode falls behind, maintenance, complex operation.
Therefore, the solution of always seeking in the industry overcomes above-mentioned deficiency.
The utility model content
The utility model be for solve the energy waste that exists in the prior art, maintenance cost height, can't remote monitoring etc. problem, a kind of new cabinet that changes into is provided, and this cabinet that changes into has overcome the defective that prior art exists, and effectively utilizes the energy, save cost, be convenient to safeguard.
The utility model is to adopt following technical scheme to realize:
A kind of cabinet that changes into, integral body is the clothes closet shape, comprise battery case and some batteries, wherein comprise 1 unit at least, the top is connected with and changes into control system, the bottom is connected with energy-recuperation system, the side is connected with control system, be connected with the data acquisition circuit by ampere wires between described control system and the energy-recuperation system, described control system and changing between the control system is connected with the data acquisition circuit by ampere wires, described changing between control system and the energy-recuperation system is connected with the data acquisition circuit by ampere wires, described unit is a frame structure, comprise needle plate from top to bottom, battery case, following needle plate, the described needle plate of going up is connected with control system respectively with the data acquisition circuit by ampere wires with following needle plate.
The above-mentioned cabinet that changes into, wherein integral body is frame structure, two sides before and after being divided into, two-layer up and down, every layer has 12 unit, 6 of fronts, 6 of back, totally 24 unit.
The above-mentioned cabinet that changes into, wherein said unit contains a passage at least, and described passage is to be in series by at least two batteries.
The above-mentioned cabinet that changes into, wherein said unit contains 4 passages, and each passage is in series by 64 batteries.
The above-mentioned cabinet that changes into, wherein also comprise detection system, remote delivery system, be connected with the data acquisition circuit by ampere wires between described control system and the detection system, connect by ampere wires between described detection system and the energy-recuperation system, be connected with the data acquisition circuit by ampere wires between described detection system and the remote delivery system.
The above-mentioned cabinet that changes into, wherein said remote delivery system is realized by wireless transmitting system.
The above-mentioned cabinet that changes into, wherein said detection system is made up of host computer and slave computer, and host computer is a computer, and slave computer is a testing equipment, many slave computers of a PC control.
The above-mentioned cabinet that changes into wherein also comprises the civil power connecting system, is connected by ampere wires between described civil power connecting system and the energy-recuperation system, and is connected with the data acquisition circuit by ampere wires between the control system.
Operation principle of the present utility model is: with anode up negative pole be positioned in the battery case down, described battery case is a drawer type, can take out or put into, then battery case is placed on the partial volume equipment battery case frame, start detection equipment, last needle plate descends, needle plate rises down, and the syringe needle of upper and lower needle plate with the positive and negative electrode contact of battery, works to connect battery and current signal pipeline respectively.Start-up control equipment then, control appliance changes into battery according to the program that configures, the state of control appliance detected energy recovery simultaneously battery, when realization changes into battery discharge, the electric weight of being emitted is charged in the energy recuperation battery, otherwise changing into the required electric weight of battery charge is provided by the energy recuperation battery; But,, realize according to the program of setting by control system so also need to replenish electric weight from civil power because charge and discharge the loss that has energy in the process.Remote delivery system collects the data that change into battery by signal line, is transported to the Data Receiving place by wireless transmission then, can realize remote monitoring.
The utility model compared with prior art has the following advantages and beneficial effect: can reclaim the energy that battery discharges in changing into, the electric energy of recovery is again to battery charge, and is recycling; Simultaneously can the integral installation battery.If can utilize power department peak and valley time electrovalence policy, be installed in the energy-storage battery that changes into electric cabinet, give battery and energy-storage battery charging in the low period of electricity price, when electricity price is higher by energy-storage battery to battery charge, then can save more power cost.Therefore has wide prospect in industrial application.
Description of drawings
The following drawings only is intended to the utility model done and schematically illustrates and explain, does not limit scope of the present utility model.Wherein:
Fig. 1 be described in the utility model a kind of change into embodiment 1 in the cabinet change into the cabinet schematic diagram, wherein 1 for changing into control appliance, 2 is remote delivery system, 3 is cellular construction, 4 is recovery system, 5 is control system;
Fig. 2 is a kind of cellular construction schematic diagram that changes into cabinet described in the utility model, and wherein 6 is last needle plate, and 7 is battery case, and 8 are following needle plate;
Fig. 3 is a kind of change into detection system and a recovery system schematic diagram in the cabinet described in the utility model;
Fig. 4 is a kind of energy Flow control system schematic diagram in the cabinet that changes into described in the utility model.
Embodiment
Understand for technical characterictic of the present utility model, purpose and effect being had more clearly, now contrast description of drawings embodiment of the present utility model.
Embodiment 1
The detection system of forming and capacity dividing system and recovery system as shown in Figure 3,9 is balanced load shown in the figure, 10 is energy storage battery, 11 is Parallel Control, and 12 are discharge DC/DC, and 13 is control circuit, 14 is charge power supply, and 15 is charging circuit, and 16 for being changed into battery, 17 is discharge circuit, and 18 is the control detection circuit, and the forming and capacity dividing device structure as shown in Figure 1,12 unit of one deck, positive 6,6 at the back side, one changes into cabinet and is made up of Unit 24.As shown in Figure 2, cellular construction mainly is made up of last needle plate 6, following needle plate 8, battery case 7, motor etc.Each unit divides 4 passages, and 64 batteries are composed in series a road, can change into simultaneously 256 batteries.A machine can change into simultaneously to 6144 batteries.Change into the result and be transferred to the recipient by remote delivery system, entire equipment energy Flow control system as shown in Figure 4,19 is controller shown in the figure, 20 is civil power, 21 for rectification, 22 are charging control, 23 be battery, 24 control for discharge, 25 is energy-storage battery.
Embodiment 2
Adopt 10 machines to changing into, change into condition such as following table with ni-mh AA 2000mAh battery:
Change into condition
Changing into the battery number is 61440, and the plumbic acid energy-storage battery of 40000Wh is installed in the energy-recuperation system of every machine; Energy-storage battery and to change between the battery charging and discharging energy efficiency be 85%; Factory's electricity consumption, 0.6 yuan of daytime/degree, evening 0.3 yuan/degree; At first, in order to change into battery charge, to utilize energy-storage battery is charged earlier the time in the evening to utilizing energy-storage battery to give, charge volume is 400mA * 7.5h * 1.5 * 61440 ÷, 1000 ÷ 0.85=325271Wh, saves 325271 * (0.6-0.3) ÷ 1000=97.6 units; In second step, reclaim the discharge energy of discharge 1: 1450mA * 0.83h * 1.2 * 61440 ÷, 1000 * 0.85=75422Wh, save 75422 * 0.6 ÷ 1000=45.3 units; In the 3rd step, the electric weight that utilizes the recovery of second step is saved 45.3 * 0.85=38.5 unit to changing into battery charge, changes into required other electric weight and directly replenishes from civil power.In the 4th step, reclaim the discharge energy of discharge 2: 1450mA * 0.83h * 1.2 * 61440 ÷, 1000 * 0.85=75422Wh, save 75422 * 0.6 ÷ 1000=45.3 units; In the 5th step, the electric weight that utilizes the recovery of the 4th step is saved 45.3 * 0.85=38.5 unit to changing into battery charge, changes into required other electric weight and directly replenishes from civil power.In the 6th step, reclaim the discharge energy of discharge 3: 1450mA * 1.1h * 1.2 * 61440 ÷, 1000 * 0.85=99957Wh, save 99957 * 0.6 ÷ 1000=60 units; In the 7th step, the electric weight that utilizes the recovery of the 6th step is saved 60 * 0.85=51 unit to changing into battery boost charge 1, changes into required other electric weight and directly replenishes from civil power; In the 8th step, reclaim the discharge energy that replenishes discharge 1: 1450mA * 0.28h * 1.2 * 61440 ÷, 1000 * 0.85=25444Wh, save 25444 * 0.6 ÷ 1000=15.3 units.Save 97.6+45.3+38.5+45.3+38.5+60+51+15.3=391.5 unit altogether.
The above only is the schematic embodiment of the utility model, is not in order to limit scope of the present utility model.For the utility model person of an ordinary skill in the technical field, equivalent variations, the modification of being done under the prerequisite that does not break away from design of the present utility model and principle and combining all should belong to the scope of the utility model protection.

Claims (8)

1. one kind changes into cabinet, and integral body is the clothes closet shape, comprises battery case and some batteries, it is characterized in that:
At least comprise 1 unit, the top is connected with and changes into control system, the bottom is connected with energy-recuperation system, the side is connected with control system, be connected with the data acquisition circuit by ampere wires between described control system and the energy-recuperation system, described control system and changing between the control system is connected with the data acquisition circuit by ampere wires, described changing between control system and the energy-recuperation system is connected with the data acquisition circuit by ampere wires, described unit is a frame structure, comprise needle plate from top to bottom, battery case, following needle plate, the described needle plate of going up is connected with control system respectively with the data acquisition circuit by ampere wires with following needle plate.
2. the cabinet that changes into as claimed in claim 1 is characterized in that: whole is frame structure, two sides before and after being divided into, and two-layer up and down, every layer has 12 unit, 6 of fronts, 6 of back, totally 24 unit.
3. the cabinet that changes into as claimed in claim 1 is characterized in that: described unit contains a passage at least, and described passage is to be in series by at least two batteries.
4. the cabinet that changes into as claimed in claim 3 is characterized in that: described unit contains 4 passages, and each passage is in series by 64 batteries.
5. the cabinet that changes into as claimed in claim 1, it is characterized in that: also comprise detection system, remote delivery system, be connected with the data acquisition circuit by ampere wires between described control system and the detection system, connect by ampere wires between described detection system and the energy-recuperation system, be connected with the data acquisition circuit by ampere wires between described detection system and the remote delivery system.
6. the cabinet that changes into as claimed in claim 5, it is characterized in that: described remote delivery system is realized by wireless transmitting system.
7. the cabinet that changes into as claimed in claim 5, it is characterized in that: described detection system is made up of host computer and slave computer, and host computer is a computer, and slave computer is a testing equipment, many slave computers of a PC control.
8. the cabinet that changes into as claimed in claim 1 is characterized in that: also comprise the civil power connecting system, be connected by ampere wires between described civil power connecting system and the energy-recuperation system, and be connected with the data acquisition circuit by ampere wires between the control system.
CN2010201112389U 2010-02-09 2010-02-09 Formation cabinet Expired - Lifetime CN201655920U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Application Number Title Priority Date Filing Date
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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104166103A (en) * 2014-09-17 2014-11-26 山东广达锂电检测研究院有限公司 Upper computer real-time monitoring and managing system of lithium battery forming and capacity grading device
CN108281695A (en) * 2017-12-27 2018-07-13 广州倬粤动力新能源有限公司 Battery formation equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104166103A (en) * 2014-09-17 2014-11-26 山东广达锂电检测研究院有限公司 Upper computer real-time monitoring and managing system of lithium battery forming and capacity grading device
CN108281695A (en) * 2017-12-27 2018-07-13 广州倬粤动力新能源有限公司 Battery formation equipment

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Addressee: He Huan

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Effective date of registration: 20140610

Address after: High tech Industrial Development Zone of Tongzi city in Hunan province Changsha Po Road 410205 No. 348

Patentee after: Hunan Corun New Energy Co., Ltd.

Address before: The first floor of No. 69 Hunan province 410100 city Changsha crystal Xin Yuelu District Lu Yuan Lu

Patentee before: Hunan Lixin Electromechanical Equipment Co., Ltd.

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Owner name: HUNAN CORUN YUANXIN ENERGY SOURCES CO., LTD.

Free format text: FORMER OWNER: HUNAN LIXIN MECHANICAL AND ELECTRIC EQUIPMENT CO., LTD.

Effective date: 20140610

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