CN201645649U - Box house production line - Google Patents
Box house production line Download PDFInfo
- Publication number
- CN201645649U CN201645649U CN2010201191643U CN201020119164U CN201645649U CN 201645649 U CN201645649 U CN 201645649U CN 2010201191643 U CN2010201191643 U CN 2010201191643U CN 201020119164 U CN201020119164 U CN 201020119164U CN 201645649 U CN201645649 U CN 201645649U
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- box house
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Abstract
The utility model discloses a box house production line, which comprises a prefabrication workshop, a first spray device, an assembly workshop, a second spray device and a maintenance workshop. Tools for three-dimensional formation of prefabricated components of steel mesh frame sandwich panels are arranged in the prefabrication workshop for splicing the steel mesh frame sandwich panels to form prefabricated components of wall panels, roof panels and floor panels; the first spray device is used for spraying cement mortar on the prefabricated components; assembly platforms are arranged in the assembly workshop and are used for assembling the prefabricated components into a box house; the second spray device is used for spraying cement mortar on the box house; and the maintenance workshop is used for sealing, heating and maintaining the box house. The utility model has high production efficiency, and can ensure the quality. The box house produced with the box house production line has good thermal insulation property and waterproofing performance.
Description
Technical field
The utility model relates to building field, particularly a kind of box house production line.
Background technology
Traditional armored concrete box house production line has two kinds, a kind of is integrated poured flask ovary room production line, design according to the box house, build the house integral mold plate, cast concrete, maintenance is to certain length of time after the form removal, and its production stage is that formwork erection, assembling reinforcement are built box house, casting concrete, form removal, whitewashed, maintenance; A kind of is the packaging box of assembled large panel house production line, at first produces assembled large panel, assembling at the scene after the moulding, and its production stage is that formwork erection, assembling reinforcement, cast concrete, form removal, maintenance obtain assembled large panel, assembled cartridge house, whitewash.Traditional integrated poured type and the packaging armored concrete box of assembled large panel house production line all need a large amount of steel forms, and operations such as assembly jig and dismounting mould are arranged, the operation trouble, and production efficiency is not high.
The utility model content
The purpose of this utility model is to provide a kind of box house production line.
Box of the present utility model house production line comprises in proper order by production:
Prefabricated workshop, inside is equipped with: several steel wire net rack battenboard prefabricated components stereo shaping frocks are used for the steel wire net rack battenboard is assembled into shingle nail, roof boarding, ground plate prefabricated member; Equipment is smeared in spray, is used for cement mortar is smeared in described prefabricated components spray;
Composing room, internal configurations has: several assembly platforms are used for prefabricated components are assembled into the box house; Equipment is smeared in spray, is used for cement mortar is smeared in box house spray;
Between caring the car, heated sealed maintenance box house.
Box of the present utility model house production line, described composing room and described prefabricated workshop yi word pattern layout or and Column Layout.
Box house production line of the present utility model is arranged in the described composing room between described caring the car.
Box house production line of the present utility model, described steel wire net rack battenboard prefabricated components stereo shaping frock is cross or the L type.Described L type frock comprises two orthogonal single face supports, be weldingly connected by a square steel, described single face support comprises several support channel-section steels that are parallel to each other, be weldingly connected by several connection channel-section steels that are parallel to each other between adjacent two stands channel-section steel, described channel-section steel fluting one faces L type frock outside, described L type frock also comprises several universal wheels, equidistantly is welded on the lower end of the two stands of L type frock.
Box house production line of the present utility model, described production line also disposes means of transport, and the means of transport of prefabricated workshop configuration is used to deliver prefabricated components, and the means of transport of composing room's configuration is used for carrier box ovary room.The means of transport of described prefabricated workshop configuration is 5 tons of drivings, and the means of transport of described composing room configuration is 5 tons of drivings and 20 tons of drivings.
Box house production line of the present utility model, described assembly platform comprises a platform panel; One bracing frame is welded on described platform panel below; One i-shape steel beam is welded on the support frame as described above bottom; Several road wheels are installed in the i-shape steel beam bottom.Support frame as described above comprises outer supporting mechanism and interior load-bearing supporting mechanism, described outer supporting mechanism is the frame type steel construction, be welded on four limits of described platform panel, described interior load-bearing supporting mechanism is a groined type supporting mechanism, is welded on described platform panel bottom between two parties.
Box house production line of the present utility model also is provided with track in the described composing room, described assembly platform setting in orbit.
Box of the present utility model house production line, the production efficiency height can be ensured the quality of products, and the box house thermal and insulating performance of production, water resistance are superior.
Description of drawings
Fig. 1 is the schematic diagram of box house production line.
Fig. 2 is composing room's configuration schematic diagram.
Fig. 3 is for composing room in the utility model one preferred implementation and the schematic diagram between caring the car.
Fig. 4 is the cross stereo shaping frock of a steel wire net rack battenboard prefabricated components schematic diagram.
Fig. 5 is a steel wire net rack battenboard prefabricated components L type stereo shaping frock schematic diagram.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further details.Should be understood that following examples only are used to the utility model is described but not are used to limit scope of the present utility model.
As shown in Figure 1, box of the present utility model house production line comprises in proper order by production:
Composing room 2, internal configurations has: several assembly platforms 21 are used for prefabricated components are assembled into the box house; Equipment 12 is smeared in spray, is used for cement mortar is smeared in box house spray;
Between caring the car 3, heated sealed maintenance box house.
Box of the present utility model house production line, described composing room 2 and described prefabricated workshop 1 yi word pattern layout or and Column Layout.
As shown in Figure 2, two tracks 22,23 are set also in the composing room 2, assembly platform 21 is arranged on the track 22,23.
As shown in Figure 3, in the utility model one preferred implementation, 3 are arranged in the composing room 2 between caring the car.
In addition, production line of the present utility model also disposes means of transport, is used to deliver prefabricated components, box house.
In the preferred implementation of the present utility model, in prefabricated workshop, use cross frock 10, as shown in Figure 4, select the section bar of the 10# square steel of 100 * 100mm as cross frock 10, intercept four the support shaped steel of 20 8 meters long 10# square steel as cross frock 10, intercept 48 0.8 meter long 10# square steel as connecting shaped steel, intercept 4 3.6 meters long 10# square steel as the fixing shaped steel of the end points of cross frock 10; On platform, spacing is 0.8 meter between every with 4 support shaped steel laid parallel successively, connects the shaped steel welding with three between every, connects 2 meters of shaped steel spacings, proofreaies and correct then and obtains the single face support.To put according to cross between four single faces, angle is the right angle between support, and support flatness, angle are proofreaied and correct in the welding of support node.Obtaining highly is 3.6 meters, the cross frock 10 that every stent length is 8 meters.The steel plate welding that the end points shaped steel of cross frock 10 and support end points and shaped platform are pre-buried.
In another preferred implementation of the present utility model, in prefabricated workshop, use L type frock 20, as shown in Figure 5, choose 6 universal wheels, intercept the angle steel of 3 meters long 10# square steel as L type frock 20, intercept 68 meters long 10# channel-section steels as support shaped steel, intercept 12 1.5 meters long 10# channel-section steels as connecting shaped steel.With 38 meters long 10# channel-section steels as vertical wall bracket shaped steel laid parallel successively on platform, spacing between per two is 1.5 meters, connect the shaped steel welding with three between per two, connecting the shaped steel spacing is 2 meters, universal wheel is welded on the lower end of support, concrete, in the channel-section steel bottom surface of nethermost support shaped steel, three universal wheel equidistant welding on 8 meters length, Using such method obtains two single face supports.To put by L shaped between two single faces, channel-section steel fluting one faces the outside of L type frock 20,10# square steel and a support welding; 10# square steel and the welding of another support, the welding position is as the criterion the welding of support node with two support angles, 90 degree of L type frock 20.Obtain 3 meters of the height of L type frock 20,8 meters of the stent length of L type frock 20.
Assembly platform in the composing room of the present utility model comprises the platform panel, below welding one bracing frame, bracing frame is the supporting mechanism that assembly platform outside supporting mechanism and interior load-bearing supporting mechanism combine, the outside supporting mechanism welds the frame type steel construction along assembly platform four limits with channel-section steel, interior load-bearing supporting mechanism is a groined type supporting mechanism, be welded on the assembly platform bottom between two parties, an i-shape steel beam is fixed in the bracing frame bottom, in the bottom of girder steel road wheel is installed.Concrete, can adopt the 10mm steel plate to be made into a length is that 8 meters, width are 4 meters assembly platform panel, have enough rigidity bracing frames with one of welding such as channel-section steel, then the assembly platform panel is welded on the bracing frame, proofread and correct, polish, fix an i-shape steel beam at last in the bracing frame bottom, road wheel is installed in the bottom of girder steel.
In the preferred implementation of the present utility model, production line can be produced 10 box houses daily, is made up of a prefabricated workshop, a composing room, a heating curing workshop.Prefabricated workshop and composing room highly are 12 meters, width is 14 meters, length is 150 meters, and prefabricated shop assembled workshop can the yi word pattern layout, promptly joins end to end, also can and Column Layout, highly be 5 meters between caring the car, width is that 12 meters, length are 50 meters, is positioned at the composing room middle part between caring the car, one one of 5 tons of driving of prefabricated workshop configuration, each one one of 5 tons of drivings of composing room's configuration and 20 tons of driving; Two tracks of composing room's configuration are shelved 10 assembly platforms respectively.
In prefabricated workshop, prefabricated 120 L shaped steel screen frame battenboard prefabricated components moulding frocks adopt wherein 10 L type frocks, produce 10 roof boardings, 10 ground panels daily, and wherein 20 L types are produced 20 L type two sides body shingle nails daily; Adopt other 30 L type frocks in second day, and produced 10 roof boardings, 10 ground panels, 20 two sides body shingle nails daily; Adopted other 30 L type frocks on the 3rd day, adopted other 30 L type frocks, and moved in circles in the 4th day.In prefabricated workshop, two sides body shingle nail and roof boarding prefabricated components only spray smears cement mortar one time; It is identical with the steel wire spacing with battenboard that thickness is smeared in cement mortar spray, and promptly cement mortar and steel wire net rack one are flat, expose the steel wire net rack reinforcing bar, and four limits are all reserved 150mm and do not sprayed and smear cement mortar.The mortar one-time-reach-place is smeared in the spray of panel bottom surface, ground, gross thickness 30mm, full shop, cement mortar is smeared in spray one time above the ground panel, it is identical with the steel wire spacing with battenboard that thickness is smeared in the cement mortar spray, be that cement mortar and steel wire net rack one are flat, expose the steel wire net rack reinforcing bar, four limits reservation 150mm does not spray and smears cement mortar.The cement mortar that spray is smeared surpassed after 72 hours, hung the workshop with driving, put into the warehouse, waited for entering composing room.
In composing room, 20 assembly platforms recycle, day 10 box houses of assembling.At first carry out panel assembling: lifting ground panel, be shelved on the assembly platform, sprayed and smeared bottom surface that cement mortar puts in place down; Lifting L type two sides body shingle nail, as base plate, two L type two sides body shingle nails are formed box house wall frame with the ground panel; The lifting roof boarding is shelved on the wall frame of two L type two sides body shingle nails compositions, withstands with some supports below roof boarding and between above the ground panel.Adopt the welding of overlap joint muscle, reinforcement welding then between plate and the plate.At last above the panel, inside and outside, the inside and outside spray of roof boarding of body of wall smears cement mortar, thickness deducts 5mm according to design thickness.Finish inside and outside spray and smear the first pass cement mortar, enter care the car between.
Between caring the car, at first maintenance 6 hours in curing kilns continues the assembled cartridge house on other the assembly platform between curing period in composing room and the first pass cement mortar is smeared in spray.Spray again behind first group of box house kiln discharge and smear second time fiber cement mortar of 5mm, this moment, second group of box house entered maintenance in the curing kilns, kiln discharge sprays and smears second time fiber cement mortar of 5mm after 6 hours, first group of box house advances the curing kilns heating curing again and withdraws from the workshop after 6 hours, begin to assemble the 3rd group of box house, second group of box enters maintenance in the curing kilns, 6 hours.So the spraying maintenance is assembled in circulation.The box house that maintenance is good hangs with driving, puts into the stacking place and carries out interior and exterior finishes.
Box house production line of the present utility model has following beneficial effect:
(1) production efficiency height
Adopt this production line, finished half prefabricated components production in two hours, comprise that finishing steel mesh frame sandwich splices, welds, sprays and smear cement mortar, wherein mortar makes two bites at a cherry, and a prefabricated components spray is smeared, and the spray of Integratively house is smeared; Box house assembling in two hours puts in place; Finish whole spray in two hours and smear cement mortar; Finish maintenance in 12 hours, finished the production and assembly of box house in namely 1 day.
(2) house superior performance
Cement sandwich board with were mesh box house intension polystyrene foam plastics heat-insulating material, thermal and insulating performance is superior, and does not have heat bridge, cold bridge problem.
(3) quality assurance
Traditional steel mesh frame sandwich all is to spray at the construction field (site) to smear cement mortar, usually affects the cement sandwich board with were mesh construction quality because of mortar quality, workman's technical merit etc. The cement sandwich board with were mesh box house is to produce under industrialized environment, and the quality assurance means are various.
(4) overall performance is good
The box house that adopts this production line to produce, key node welds with reinforcing bar, and spray is smeared cement mortar and is basically belonged to " integral cast-in-situ " technology, and node all is once to spray to smear the cement mortar moulding, and overall performance is good.
(5) water resistance is superior
The box house of this production line production belongs to half prefabricated, half " cast-in-place ", and all plates all are once to spray to smear cement mortar " the wet connection " with plate node, avoid the infiltration of prefabricated components seam.
Claims (10)
1. box house production line is characterized in that described production line comprises in proper order by production:
Prefabricated workshop, inside is equipped with: several steel wire net rack battenboard prefabricated components stereo shaping frocks are used for the steel wire net rack battenboard is assembled into shingle nail, roof boarding, ground plate prefabricated member; Equipment is smeared in spray, is used for cement mortar is smeared in described prefabricated components spray;
Composing room, internal configurations has: several assembly platforms are used for prefabricated components are assembled into the box house; Equipment is smeared in spray, is used for cement mortar is smeared in box house spray;
Between caring the car, heated sealed maintenance box house.
2. box according to claim 1 house production line is characterized in that, described composing room and described prefabricated workshop yi word pattern layout or and Column Layout.
3. box according to claim 1 house production line is characterized in that, is arranged in the described composing room between described caring the car.
4. box according to claim 1 house production line is characterized in that, described steel wire net rack battenboard prefabricated components stereo shaping frock is cross or the L type.
5. box according to claim 4 house production line, it is characterized in that, described L type frock comprises two orthogonal single face supports, be weldingly connected by a square steel, described single face support comprises several support channel-section steels that are parallel to each other, and is weldingly connected by several connection channel-section steels that are parallel to each other between adjacent two stands channel-section steel, and described channel-section steel fluting one faces L type frock outside, described L type frock also comprises several universal wheels, equidistantly is welded on the lower end of the two stands of L type frock.
6. box according to claim 1 house production line is characterized in that described production line also disposes means of transport, and the means of transport of prefabricated workshop configuration is used to deliver prefabricated components, and the means of transport of composing room's configuration is used for carrier box ovary room.
7. box according to claim 6 house production line is characterized in that, the means of transport of described prefabricated workshop configuration is 5 tons of drivings, and the means of transport of described composing room configuration is 5 tons of drivings and 20 tons of drivings.
8. box according to claim 1 house production line is characterized in that described assembly platform comprises a platform panel; One bracing frame is welded on described platform panel below; One i-shape steel beam is welded on the support frame as described above bottom; Several road wheels are installed in the i-shape steel beam bottom.
9. box according to claim 8 house production line, it is characterized in that, support frame as described above comprises outer supporting mechanism and interior load-bearing supporting mechanism, described outer supporting mechanism is the frame type steel construction, be welded on four limits of described platform panel, the load-bearing supporting mechanism is a groined type supporting mechanism in described, is welded on described platform panel bottom between two parties.
10. box according to claim 1 house production line is characterized in that, track also is set in the described composing room, and described assembly platform setting in orbit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201191643U CN201645649U (en) | 2010-02-25 | 2010-02-25 | Box house production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010201191643U CN201645649U (en) | 2010-02-25 | 2010-02-25 | Box house production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201645649U true CN201645649U (en) | 2010-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010201191643U Expired - Fee Related CN201645649U (en) | 2010-02-25 | 2010-02-25 | Box house production line |
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| Country | Link |
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| CN (1) | CN201645649U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528882A (en) * | 2011-12-27 | 2012-07-04 | 厦门吉信德宠物用品有限公司 | Automatic production line for house body plates of pet house |
| CN108729572A (en) * | 2017-04-13 | 2018-11-02 | 北新建材集团有限公司 | A kind of production line of wall |
| CN109968515A (en) * | 2019-04-24 | 2019-07-05 | 湖北科宇智能装备有限公司 | Modularization movable type PC production line |
-
2010
- 2010-02-25 CN CN2010201191643U patent/CN201645649U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528882A (en) * | 2011-12-27 | 2012-07-04 | 厦门吉信德宠物用品有限公司 | Automatic production line for house body plates of pet house |
| CN102528882B (en) * | 2011-12-27 | 2013-12-04 | 厦门吉信德宠物用品有限公司 | Automatic production line for house body plates of pet house |
| CN108729572A (en) * | 2017-04-13 | 2018-11-02 | 北新建材集团有限公司 | A kind of production line of wall |
| CN108729572B (en) * | 2017-04-13 | 2020-10-09 | 北新建材集团有限公司 | Production line of wall body |
| CN109968515A (en) * | 2019-04-24 | 2019-07-05 | 湖北科宇智能装备有限公司 | Modularization movable type PC production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20101124 Termination date: 20130225 |