CN201623650U - A Modular Mounted Inverter - Google Patents

A Modular Mounted Inverter Download PDF

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Publication number
CN201623650U
CN201623650U CN2009202781804U CN200920278180U CN201623650U CN 201623650 U CN201623650 U CN 201623650U CN 2009202781804 U CN2009202781804 U CN 2009202781804U CN 200920278180 U CN200920278180 U CN 200920278180U CN 201623650 U CN201623650 U CN 201623650U
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inverter
power tube
copper bar
phase
laminated busbar
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侯朝勇
胡学浩
惠东
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China Electric Power Research Institute Co Ltd CEPRI
State Grid Corp of China SGCC
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China Electric Power Research Institute Co Ltd CEPRI
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Abstract

The utility model discloses an inverter with modularized installation, which particularly relates to an inverter with modularized installation. The inverter with modularized installation comprises a three-phase filtering capacitor, an inversion power tube and a laminated busbar, wherein the three-phase filtering capacitor is connected on the laminated busbar in series and in parallel and then is connected with the inversion power tube in parallel, and the laminated busbar structure is a cascaded copper bar installed between a cathodic copper bar and an anodic copper bar. The inverter realizes modularization and is more beneficial to integration, the laminated busbar and the three-phase filtering capacitor are combined as a module which is directly in nearby connection with the three-phase inversion power tube, the problem of low utilization rate of a traditional inverter is overcome, and a three-phase main circuit has better parameter uniformity. The laminated busbar adopts a large-area symmetrical structure, and the stray inductance of a line is lowered. Low-inductance damping absorption capacitors are directly stuck at both ends of the inversion power tube, which enhances the damping absorption capability effectively. A heat insulating plate isolates a power component and the filtering capacitor, lowers the influence of the heat radiation of the power tube to the filtering capacitor and prolongs the service life.

Description

一种模块化安装的逆变器 A Modular Mounted Inverter

技术领域technical field

本实用新型涉及一种逆变器连接结构,具体涉及一种模块化安装的逆变器。The utility model relates to an inverter connection structure, in particular to a modularized inverter.

背景技术Background technique

目前在三相逆变器产品设计中,为了实现产品的高度集成,其单元部件大都采用模块化设计。如图1所示,现有的逆变器中,每一相的滤波电容模块直接与逆变功率管就近并联,并联后的三相再连接在一起接到直流电源上,采用这种方式设计的逆变器主电路结构,由于连接线路较长,分布电感较大,而且由于电容的分散性,直流滤波电容利用率低;例如当A相逆变功率管工作时,只有A相的滤波电容参与工作,提供需要的能量,B相和C相的滤波电容贡献较小。At present, in the design of three-phase inverter products, in order to achieve a high degree of product integration, most of its unit components adopt modular design. As shown in Figure 1, in the existing inverter, the filter capacitor module of each phase is directly connected in parallel with the inverter power tube nearby, and the three phases connected in parallel are then connected together and connected to the DC power supply, which is designed in this way The main circuit structure of the inverter, due to the long connection line, large distributed inductance, and due to the dispersion of capacitance, the utilization rate of the DC filter capacitor is low; for example, when the A-phase inverter power tube is working, only the A-phase filter capacitor Participate in the work and provide the required energy, and the filter capacitors of phase B and phase C contribute less.

如图2所示,现有技术中的滤波电容连接方式中,逆变装置的直流叠层母排大都采用单组功率模块,在这种设计方案中,单组功率模块的滤波电容与一相逆变功率管模块就近并联在一起,然后再与直流电源相连接;由于模块参数的不一致和连接电路杂散电感的存在,会增大逆变功率管的过冲电压,同时为了解决功率模块参数匹配的问题,也会增加设计的成本,三相滤波电容组由于没有能够就近并联在一起,无法共同承担整个逆变器的输出功率,模块所能承受的电流会受到很大的限制,而且采用三相分开设计,使得逆变器体积较大,不利于紧凑化和模块化设计。As shown in Fig. 2, in the connection mode of the filter capacitor in the prior art, the DC laminated busbar of the inverter device mostly adopts a single set of power modules. In this design scheme, the filter capacitor of a single set of power The inverter power tube modules are connected in parallel nearby, and then connected to the DC power supply; due to the inconsistency of module parameters and the existence of stray inductance in the connecting circuit, the overshoot voltage of the inverter power tube will be increased, and at the same time, in order to solve the power module parameters The problem of matching will also increase the cost of the design. Since the three-phase filter capacitor banks cannot be connected in parallel nearby, they cannot jointly bear the output power of the entire inverter. The current that the module can withstand will be greatly limited. The separate design of the three phases makes the volume of the inverter larger, which is not conducive to compact and modular design.

实用新型内容Utility model content

为解决现有技术中逆变器功率器件间的互联引线多,结构复杂,寄生电感大的问题,本实用新型提供一种把三个桥臂的滤波电容集成在一块叠层母排上、以能承受更大的电压和电流,提高滤波电容的利用率的逆变器,具体方案如下:一种模块化的逆变器,包括三相滤波电容、逆变功率管和叠层母排,其特征在于,所述三相滤波电容串并联在叠层母排上再与逆变功率管并联。In order to solve the problems of many interconnection leads, complex structure and large parasitic inductance among inverter power devices in the prior art, the utility model provides a method of integrating the filter capacitors of three bridge arms on a laminated busbar to An inverter that can withstand greater voltage and current and improve the utilization of filter capacitors. The specific plan is as follows: A modular inverter includes three-phase filter capacitors, inverter power tubes and laminated busbars. It is characterized in that the three-phase filter capacitor is connected in series and parallel on the laminated busbar and then connected in parallel with the inverter power tube.

本实用新型的另一优选方式:所述叠层母排包括负极铜排、正极铜排和级联铜排,所述级联铜排安装在负极铜排和正极铜排中间,所述负极铜排和正极铜排与级联铜排的接触面上安装有绝缘板。Another preferred mode of the present invention: the laminated busbar includes a negative copper bar, a positive copper bar and a cascaded copper bar, the cascaded copper bar is installed between the negative copper bar and the positive copper bar, and the negative copper bar Insulating plates are installed on the contact surfaces of the positive copper bar and the cascaded copper bar.

本实用新型的另一优选方式:所述逆变功率管的两端安装有低电感缓冲吸收电容。Another preferred mode of the present invention: low-inductance buffer absorption capacitors are installed at both ends of the inverter power tube.

本实用新型的另一优选方式:所述逆变功率管上安装有散热器。Another preferred mode of the present utility model: a radiator is installed on the inverter power tube.

本实用新型的另一优选方式:所述逆变功率管与三相滤波电容之间安装有隔热板。Another preferred mode of the present utility model: a heat shield is installed between the inverter power tube and the three-phase filter capacitor.

本实用新型的另一优选方式:所述散热器一侧安装有径流风扇。Another preferred mode of the present utility model: a radial fan is installed on one side of the radiator.

本实用新型逆变器实现了模块化,更利于集成,电容器组和叠层母排作为一个模块,逆变功率管和散热器作为一个模块,风扇作为一个模块,简化了主电路的组装,便易安装。叠层母排和三相滤波电容器组作为一个模块直接与三相逆变功率管就近连接,克服了传统逆变器利用率低的问题,且三相主电路参数一致性较好。叠层母排采用大面积对称结构,降低了线路杂散电感。低电感缓冲吸收电容直接贴在逆变功率管的两端,有效的提升了缓冲吸收能力。隔热板把功率器件和滤波电容组隔开,降低了功率管的散热对滤波电容的影响,并且延长了使用寿命。采用径流风扇进行散热,利用离心式导流方式直接和散热器对接,缩短了风道,增加了散热效果。The inverter of the utility model realizes modularization, which is more conducive to integration. The capacitor bank and the laminated busbar are used as a module, the inverter power tube and the radiator are used as a module, and the fan is used as a module, which simplifies the assembly of the main circuit and is convenient. Easy to install. The laminated busbar and the three-phase filter capacitor bank are directly connected to the three-phase inverter power tube as a module, which overcomes the problem of low utilization of the traditional inverter, and the three-phase main circuit parameters are consistent. The laminated busbar adopts a large-area symmetrical structure, which reduces the stray inductance of the line. The low-inductance buffer absorption capacitor is directly attached to both ends of the inverter power tube, which effectively improves the buffer absorption capacity. The heat shield separates the power device and the filter capacitor group, which reduces the influence of the heat dissipation of the power tube on the filter capacitor and prolongs the service life. The radial flow fan is used for heat dissipation, and the centrifugal flow guide method is directly connected to the radiator, which shortens the air duct and increases the heat dissipation effect.

附图说明Description of drawings

图1现有技术中三相电容器模块与逆变器功率管模块的连接电路图The connection circuit diagram of the three-phase capacitor module and the inverter power tube module in the prior art in Fig. 1

图2现有技术中三相电容器模块的正极铜排与负极铜排的连接示意图Fig. 2 Schematic diagram of the connection between the positive copper bar and the negative copper bar of the three-phase capacitor module in the prior art

图3本实用新型中三相电容器模块与逆变器功率管模块的连接电路图Fig. 3 is the connection circuit diagram of the three-phase capacitor module and the inverter power tube module in the utility model

图4本实用新型中三相电容器模块的正极铜排与负极铜排的连接示意图Figure 4 is a schematic diagram of the connection between the positive copper bar and the negative copper bar of the three-phase capacitor module in the utility model

图5本实用新型三相电容器模块的正极铜排与负极铜排的俯视结构图Fig. 5 is a top view structural diagram of the positive copper bar and the negative copper bar of the three-phase capacitor module of the utility model

图6本实用新型散热装置示意图Figure 6 is a schematic diagram of the utility model cooling device

图7本实用新型散热装置中风扇示意图Fig. 7 is a schematic diagram of the fan in the heat dissipation device of the present utility model

具体实施方式Detailed ways

本实用新型的模块化逆变器主电路主要包括:逆变功率管模块、散热器7、径流风扇8、滤波电容器组,叠层母排,滤波电容组由多个三相滤波电容4串联组成,滤波电容器组直接与叠层母排连接,叠层母排一端直接连接直流电源,另一端分别连接三个逆变功率管的CE极,这样相当于所有的滤波电容直接和逆变功率管并联,可有效降低电容器间的纹波电流;径流风扇8直接和逆变功率管的散热器7对接,在保证了密封性的同时又能减少风道的长度,使得散热效果明显增加;低电感缓冲吸收电容9直接贴在逆变功率管的CE极两端,因而有较好的缓冲效果,能最大限度的保护逆变功率管的安全运行,隔热板10把散热器和滤波电容隔开,减少了逆变功率管散热对滤波电容的影响。The main circuit of the modularized inverter of the utility model mainly includes: an inverter power tube module, a radiator 7, a radial fan 8, a filter capacitor group, a stacked busbar, and the filter capacitor group is composed of a plurality of three-phase filter capacitors 4 connected in series , the filter capacitor bank is directly connected to the laminated busbar, one end of the laminated busbar is directly connected to the DC power supply, and the other end is respectively connected to the CE poles of the three inverter power tubes, so that all filter capacitors are directly connected in parallel with the inverter power tubes , which can effectively reduce the ripple current between capacitors; the radial fan 8 is directly connected to the radiator 7 of the inverter power tube, which can reduce the length of the air duct while ensuring the sealing, so that the heat dissipation effect is significantly increased; low inductance buffer The absorption capacitor 9 is directly attached to both ends of the CE pole of the inverter power tube, so it has a good buffer effect and can protect the safe operation of the inverter power tube to the greatest extent. The heat shield 10 separates the radiator and the filter capacitor. The influence of heat dissipation of the inverter power tube on the filter capacitor is reduced.

如图3所示,本实用新型的三相滤波电容4首先分别串联在同一个叠层母排上,叠层母排再与逆变功率管就近并联,此连接方式下,A相滤波电容组C1不但可以给A相功率管T1使用,也可以给B相功率管T2和C相功率管T3使用,同理B相滤波电容组C2和C相滤波电容组C3也可以用于别的逆变功率管,同时由于滤波电容器组间的连接面积很大,因此任意一相的逆变功率管工作时,所有的滤波电容器组均能很好的提供需要的能量。As shown in Figure 3, the three-phase filter capacitors 4 of the present invention are firstly connected in series on the same laminated busbar, and then the laminated busbar is connected in parallel with the inverter power tube. In this connection mode, the A-phase filter capacitor group C1 can not only be used for A-phase power tube T1, but also for B-phase power tube T2 and C-phase power tube T3. Similarly, B-phase filter capacitor group C2 and C-phase filter capacitor group C3 can also be used for other inverters At the same time, due to the large connection area between the filter capacitor banks, when the inverter power tube of any phase is working, all the filter capacitor banks can provide the required energy well.

如图4所示,本方案中的叠层母排完全重叠,滤波电容器通过铜排连接构成,连接的铜牌包括正极铜排3、负极铜排1、中间级联铜排2以及各个铜排间的隔离绝缘板5,正极铜排和负极铜排对称安装,级联铜排安装在正板铜排和负极铜排的中间,隔离绝缘板安装在正极铜排和负极铜排与级联铜排的接触面上。这种结构能有效降低线路的杂散电感和保证电路的对称性,有利于降低功率元件两端的反向峰值电压,从而降低功率器件对缓冲吸收电路的要求,提高功率器件运行的可靠性和稳定性,同时提高了电路的集成度,便于安装维护。As shown in Figure 4, the laminated busbars in this scheme are completely overlapped, and the filter capacitor is formed by connecting copper bars. The isolated insulating board 5, the positive copper bar and the negative copper bar are installed symmetrically, the cascaded copper bar is installed in the middle of the positive copper bar and the negative copper bar, and the isolation insulating board is installed between the positive copper bar and the negative copper bar and the cascaded copper bar on the contact surface. This structure can effectively reduce the stray inductance of the line and ensure the symmetry of the circuit, which is beneficial to reduce the reverse peak voltage at both ends of the power element, thereby reducing the requirements of the power device for the snubbing circuit and improving the reliability and stability of the power device operation At the same time, it improves the integration of the circuit, which is convenient for installation and maintenance.

如图5所示,叠层母排的俯视结构,在负极铜排1和正极铜排3上设置功率输出接口和直流/交流输入接口。As shown in FIG. 5 , the top view structure of the laminated busbar is provided with a power output interface and a DC/AC input interface on the negative copper bar 1 and the positive copper bar 3 .

如图6、7所示,叠层母排和三相逆变功率管串联连接,缓冲吸收电容9直接贴在逆变功率管6的两端,形成较好的缓冲吸收效果,能最大限度的保护功率管的安全运行,安装散热器7对逆变功率管6进行散热,在滤波电容组与逆变功率管之间安装隔热板10,把散热器和电容器组分开,减少了因逆变功率管发热对滤波电容4的影响,可以延长滤波电容器的使用寿命。采用径流风扇8直接和散热器对接,缩短了风道长度,并且容易密封风道,增加了散热效果。风扇采用径流风扇8,离心式导流,气流湍流明显减少,克服了传统轴流风扇形成的盲区,且噪音值也较轴流风扇大为降低,具有免维护、长寿命等特性。且风扇直接和散热器对接,减少了风道的长度,更有利于散热。As shown in Figures 6 and 7, the laminated busbars and three-phase inverter power tubes are connected in series, and the buffer absorption capacitor 9 is directly attached to both ends of the inverter power tube 6 to form a better buffer absorption effect and maximize the To protect the safe operation of the power tube, install a radiator 7 to dissipate heat from the inverter power tube 6, and install a heat shield 10 between the filter capacitor group and the inverter power tube to separate the radiator and the capacitor group, reducing the risk of damage caused by the inverter. The influence of the heating of the power tube on the filter capacitor 4 can prolong the service life of the filter capacitor. The radial flow fan 8 is directly connected to the radiator, which shortens the length of the air duct, and is easy to seal the air duct, thereby increasing the heat dissipation effect. The fan adopts radial flow fan 8, with centrifugal flow diversion, the air turbulence is significantly reduced, and the blind area formed by the traditional axial flow fan is overcome, and the noise value is also greatly lower than that of the axial flow fan. It has the characteristics of maintenance-free and long life. Moreover, the fan is directly connected to the radiator, which reduces the length of the air duct and is more conducive to heat dissipation.

Claims (6)

1.一种模块化的逆变器,包括三相滤波电容(4)、逆变功率管(6)和叠层母排,其特征在于,所述三相滤波电容串并联在叠层母排上再与逆变功率管(6)并联。1. A modular inverter comprising three-phase filter capacitors (4), inverter power tubes (6) and laminated busbars, characterized in that the three-phase filter capacitors are connected in series and parallel to laminated busbars Then connect in parallel with the inverter power tube (6). 2.如权利要求1所述的逆变器,其特征在于,所述叠层母排包括负极铜排(1)、正极铜排(3)和级联铜排(2),所述级联铜排安装在负极铜排和正极铜排中间,所述负极铜排和正极铜排与级联铜排的接触面上安装有绝缘板(5)。2. The inverter according to claim 1, characterized in that, the laminated busbars include negative copper bars (1), positive copper bars (3) and cascaded copper bars (2), and the cascaded The copper bar is installed between the negative copper bar and the positive copper bar, and an insulating plate (5) is installed on the contact surface of the negative electrode copper bar, the positive electrode copper bar and the cascaded copper bar. 3.如权利要求2所述的逆变器,其特征在于,所述逆变功率管的两端安装有低电感缓冲吸收电容(9)。3. The inverter according to claim 2, characterized in that, low-inductance buffer absorption capacitors (9) are installed at both ends of the inverter power tube. 4.如权利要求3所述的逆变器,其特征在于,所述逆变功率管上安装有散热器(7)。4. The inverter according to claim 3, characterized in that a radiator (7) is installed on the inverter power tube. 5.如权利要求4所述的逆变器,其特征在于,所述逆变功率管与三相滤波电容之间安装有隔热板(10)。5. The inverter according to claim 4, characterized in that a heat shield (10) is installed between the inverter power tube and the three-phase filter capacitor. 6.如权利要求5所述的逆变器,其特征在于,所述散热器一侧安装有径流风扇(8)。6. The inverter according to claim 5, characterized in that a radial fan (8) is installed on one side of the radiator.
CN2009202781804U 2009-12-17 2009-12-17 A Modular Mounted Inverter Expired - Lifetime CN201623650U (en)

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CN113517820A (en) * 2021-04-28 2021-10-19 中国第一汽车股份有限公司 Motor controller power device and motor controller
CN113645814A (en) * 2021-08-24 2021-11-12 中国电子科技集团公司第三十八研究所 Heat dissipation structure, power amplification module and method of small-sized transmitting system
WO2025148655A1 (en) * 2024-01-10 2025-07-17 华为数字能源技术有限公司 Inverter

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CN103401434A (en) * 2013-06-21 2013-11-20 国家电网公司 Power unit of large-power current transformer
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CN104811059A (en) * 2015-04-24 2015-07-29 上海新时达电气股份有限公司 Laminating busbar and installing method for capacitors in laminating busbar
CN104811059B (en) * 2015-04-24 2017-09-12 上海新时达电气股份有限公司 The installation method of electric capacity in a kind of laminated bus bar and laminated bus bar
CN107453551B (en) * 2016-05-30 2022-01-11 马涅蒂-马瑞利公司 Electrical machine with tangential architecture with enhanced air cooling
CN107453551A (en) * 2016-05-30 2017-12-08 马涅蒂-马瑞利公司 The air cooled motor with cutting orientation structure with enhancing
US10185141B2 (en) 2017-06-23 2019-01-22 General Electric Company Cascaded electrical device bus structure systems and methods
CN107181399A (en) * 2017-07-12 2017-09-19 华北电力大学 A kind of Novel DC busbar
CN107181399B (en) * 2017-07-12 2019-02-12 华北电力大学 A DC busbar
CN108832868A (en) * 2018-08-29 2018-11-16 北斗航天汽车(北京)有限公司 Electric machine controller integrates busbar and busbar assembly method
CN110890830A (en) * 2018-09-07 2020-03-17 中车株洲电力机车研究所有限公司 Direct current conversion loop module for high-frequency converter power module
CN109448888A (en) * 2018-12-20 2019-03-08 国家电网有限公司 Lamination copper bar and inverter circuit
CN112838776A (en) * 2019-11-25 2021-05-25 中车株洲电力机车研究所有限公司 Busbar for neutral point clamped three-level structure and topological structure
CN111224535A (en) * 2020-03-11 2020-06-02 华北电力大学 A capacitor series busbar for dynamic characteristic test of crimp power module
CN112285516A (en) * 2020-09-28 2021-01-29 杭州沃镭智能科技股份有限公司 An IGBT power semiconductor test equipment
CN112285516B (en) * 2020-09-28 2025-05-23 杭州沃镭智能科技股份有限公司 IGBT power semiconductor testing equipment
CN113517820A (en) * 2021-04-28 2021-10-19 中国第一汽车股份有限公司 Motor controller power device and motor controller
CN113489285A (en) * 2021-06-29 2021-10-08 东莞市美一瓦科技有限公司 Integral structure of high-power boost converter
CN113645814A (en) * 2021-08-24 2021-11-12 中国电子科技集团公司第三十八研究所 Heat dissipation structure, power amplification module and method of small-sized transmitting system
CN113645814B (en) * 2021-08-24 2023-05-16 中国电子科技集团公司第三十八研究所 Heat radiation structure, power amplifier module and method of small-sized transmitting system
WO2025148655A1 (en) * 2024-01-10 2025-07-17 华为数字能源技术有限公司 Inverter

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