CN201615696U - Turnover structure of melting furnace - Google Patents

Turnover structure of melting furnace Download PDF

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Publication number
CN201615696U
CN201615696U CN2009202670746U CN200920267074U CN201615696U CN 201615696 U CN201615696 U CN 201615696U CN 2009202670746 U CN2009202670746 U CN 2009202670746U CN 200920267074 U CN200920267074 U CN 200920267074U CN 201615696 U CN201615696 U CN 201615696U
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Prior art keywords
hydraulic cylinder
shaft
hydraulic jack
axis hole
bearing
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Expired - Lifetime
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CN2009202670746U
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Chinese (zh)
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高培养
王楠
刘永军
陈景阁
杨光勇
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Suzhou Longray Thermal Technology Co Ltd
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Suzhou Longray Thermal Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The utility model provides a turnover structure of a smelting furnace, which is characterized in that a hydraulic cylinder support base is arranged on a side lug boss of a foundation, a lug plate of the hydraulic cylinder support base is provided with a shaft hole, a rotary shaft is mounted in the shaft hole, a piston rod of the hydraulic cylinder is supported on the rotary shaft; a hydraulic cylinder middle pin shaft support base is fixed on a beam section steel at the bottom of a furnace body, a lug plate of the hydraulic cylinder middle pin shaft support base is provided with a shaft hole, and a pin shaft in the middle of the cylinder barrel of the hydraulic cylinder is arranged in the shaft hole; a revolving support base is arranged on a side lug boss on the other side of the foundation, the revolving support base is opposite to the hydraulic cylinder support base, a lug plate of the revolving support base is provided with a shaft hole, a pin shaft is mounted in the shaft hole, a joint bearing base is supported on the pin shaft, the lateral surface of the joint bearing base is connected with a furnace body section steel, the top surface of the joint bearing base is connected with the bottom surface of a bracket, the lateral surface of the bracket is fixed with the furnace body section steel. The turnover structure of the smelting furnace has compact structure, is firm and stable, has strong practicality and is applicable to various tilting aluminum smelting furnaces and heat preserving furnace in electrolytic aluminum and aluminum machining industries.

Description

熔炼炉的翻转结构 Turnover structure of melting furnace

技术领域technical field

本实用新型涉及一种炉体倾动结构,尤其涉及熔炼、保温炉在转注和铸造过程中倾动及支撑的结构。The utility model relates to a tilting structure of a furnace body, in particular to a tilting and supporting structure of a smelting and holding furnace during transfer and casting.

背景技术Background technique

铝加工行业的倾动式熔炼、保温炉在转注和铸造时主要采用以液压油缸为动力,回转支座和油缸支座为支撑,回转支座中心线为倾动回转中心线做倾斜向上运动的工作方式,使铝液从出流口流出通过铸造流槽流入铸造机进行铸造。The tilting smelting and holding furnaces in the aluminum processing industry mainly use the hydraulic cylinder as the power when transferring and casting, the slewing support and the oil cylinder support as the support, and the center line of the slewing support is the tilting rotation center line for tilting upward movement. , so that the molten aluminum flows out from the outlet and flows into the casting machine through the casting launder for casting.

实用新型内容Utility model content

本实用新型的目的是克服现有技术存在的不足,提供一种熔炼炉的翻转结构。The purpose of the utility model is to overcome the deficiencies in the prior art and provide a turning structure of the melting furnace.

本实用新型的目的通过以下技术方案来实现:The purpose of this utility model is achieved through the following technical solutions:

熔炼炉的翻转结构,特点是:在基础的边部凸台上设置有液压油缸支座,所述液压油缸支座的耳板上设有轴孔,所述轴孔中安装有转轴,液压油缸的活塞杆支承在所述转轴上;在炉体底部大梁型钢上固定有液压油缸中间销轴支座,所述液压油缸中间销轴支座的耳板上设有轴孔,液压油缸缸筒中部的销轴置于所述轴孔中;在基础另一侧的边部凸台上设置有回转支座,所述回转支座与液压油缸支座相对,回转支座的耳板上设有轴孔,轴孔中安装有销轴,关节轴承座支承在所述销轴上,所述关节轴承座的侧面与炉体型钢相连接,关节轴承座的顶面与支架的底面相连接,支架的侧面与炉体型钢固定。The turning structure of the smelting furnace is characterized by: a hydraulic cylinder support is provided on the side boss of the foundation, and a shaft hole is provided on the lug plate of the hydraulic cylinder support, and a rotating shaft is installed in the shaft hole. The piston rod of the hydraulic cylinder is supported on the rotating shaft; the middle pin support of the hydraulic cylinder is fixed on the beam steel at the bottom of the furnace body, the middle pin support of the hydraulic cylinder is provided with a shaft hole, and the middle part The pin shaft is placed in the shaft hole; a slewing support is provided on the side boss on the other side of the foundation, the slewing support is opposite to the hydraulic cylinder support, and the lug plate of the slewing support is provided with a shaft A pin shaft is installed in the shaft hole, and the joint bearing seat is supported on the pin shaft. The side of the joint bearing seat is connected with the steel of the furnace body, and the top surface of the joint bearing seat is connected with the bottom surface of the bracket. The side is fixed with the steel of the furnace body.

进一步地,上述的熔炼炉的翻转结构,其中,所述液压油缸支座由一块底板和两块耳板焊接而成,底板上开有四个用于与地脚螺栓安装的通孔,耳板焊接在底板上,耳板上设有与转轴相配的轴孔,两耳板上的轴孔同心,轴孔直径一致。Furthermore, in the above-mentioned overturning structure of the smelting furnace, the hydraulic cylinder support is welded by a bottom plate and two ear plates, and the bottom plate is provided with four through holes for installation with anchor bolts, and the ear plates are Welded on the bottom plate, the lug plates are provided with shaft holes matching the rotating shafts, the shaft holes on the two lug plates are concentric, and the diameters of the shaft holes are consistent.

更进一步地,上述的熔炼炉的翻转结构,其中,所述液压油缸中间销轴支座由一块底板和两块耳板焊接而成,底板上开有两个用于与炉体底部大梁型钢连接的螺栓通孔,耳板上设有与液压油缸缸筒中部销轴相配的轴孔,两耳板上的轴孔同心,轴孔直径一致。Furthermore, the above-mentioned overturning structure of the melting furnace, wherein, the middle pin support of the hydraulic cylinder is welded by a bottom plate and two lug plates, and there are two holes on the bottom plate for connecting with the beam-shaped steel at the bottom of the furnace body. The bolt through hole, the lug plate is provided with a shaft hole matching the pin shaft in the middle of the cylinder barrel of the hydraulic cylinder, the shaft holes on the two lug plates are concentric, and the diameter of the shaft hole is the same.

本实用新型技术方案突出的实质性特点和显著的进步主要体现在:The outstanding substantive features and remarkable progress of the technical solution of the utility model are mainly reflected in:

本实用新型设计了一种倾动式熔炼、保温炉转注和铸造时应用的倾动液压油缸翻转结构形式,其结构非常紧凑、安全可靠、通用性好、安装方便,可广泛应用于电解铝及铝加工行业各种型式的倾动式熔铝炉、保温炉及混合炉上。The utility model designs a tilting hydraulic oil cylinder turning structure used in tilting smelting, holding furnace transfer and casting. Its structure is very compact, safe and reliable, has good versatility and is easy to install, and can be widely used in electrolytic aluminum and aluminum processing Various types of tilting aluminum melting furnaces, holding furnaces and mixing furnaces in the industry.

附图说明Description of drawings

下面结合附图对本实用新型技术方案作进一步说明:Below in conjunction with accompanying drawing, technical scheme of the utility model is further described:

图1:本实用新型的结构示意图。Fig. 1: Schematic diagram of the structure of the utility model.

图中各附图标记的含义见下表:See the table below for the meanings of the symbols in the figure:

  附图标记Reference signs   含义meaning   附图标记Reference signs   含义meaning   附图标记Reference signs   含义meaning 11 基础Base 22 液压油缸支座Hydraulic cylinder support 33   液压油缸中间销轴支座Hydraulic cylinder intermediate pin support 44   炉体底部大梁型钢Furnace Bottom Girder Steel 55 液压油缸hydraulic cylinder 66 炉体Furnace body   77   支架Bracket   8 8   关节轴承座Joint bearing housing   9 9   回转支座Slewing bearing

具体实施方式Detailed ways

如图1所示,熔炼炉的翻转结构,包括液压油缸支座2、液压油缸中间销轴支座3、液压油缸5、支架7、关节轴承座8和回转支座9,在基础1的边部凸台上设置有液压油缸支座2,液压油缸支座2由一块底板和两块耳板焊接而成,底板上开有四个用于与基础地脚螺栓安装的通孔,耳板焊接在底板上,耳板上设有与转轴相配的轴孔,两耳板上的轴孔同心,轴孔直径一致,轴孔中安装有转轴,液压油缸的活塞杆支承在转轴上,即液压油缸的活塞杆通过转轴与液压油缸支座相铰接;在炉体底部大梁型钢4上固定有液压油缸中间销轴支座3,液压油缸中间销轴支座3由一块底板和两块耳板焊接而成,底板上开有两个用于与炉体底部大梁型钢连接的螺栓通孔,耳板上设有与液压油缸缸筒中部销轴相配的轴孔,两耳板上的轴孔同心,轴孔直径一致,液压油缸缸筒中部的销轴置于轴孔中,即液压油缸的缸筒与炉体钢结构相铰接;在基础另一侧的边部凸台上设置有回转支座9,回转支座9与液压油缸支座2相对,回转支座的耳板上设有轴孔,轴孔中安装有销轴,关节轴承座8支承在销轴上,关节轴承座8的侧面与炉体型钢相连接,关节轴承座的顶面与支架7的底面相连接,支架7的侧面与炉体型钢固定,从而关节轴承座8通过销轴与回转支座9铰接。As shown in Figure 1, the turning structure of the smelting furnace includes hydraulic cylinder support 2, hydraulic cylinder intermediate pin support 3, hydraulic cylinder 5, bracket 7, joint bearing seat 8 and rotary support 9, on the side of foundation 1 The hydraulic cylinder support 2 is arranged on the upper boss, and the hydraulic cylinder support 2 is welded by a bottom plate and two lug plates. On the bottom plate, the lug plate is provided with a shaft hole matching the shaft. The shaft holes on the two lug plates are concentric and have the same diameter. A shaft is installed in the shaft hole. The piston rod of the hydraulic cylinder is supported on the shaft, that is, the hydraulic cylinder The piston rod is hinged with the hydraulic cylinder support through the rotating shaft; the middle pin support 3 of the hydraulic cylinder is fixed on the beam steel 4 at the bottom of the furnace body, and the middle pin support 3 of the hydraulic cylinder is welded by a bottom plate and two lug plates. There are two bolt through holes on the bottom plate for connecting with the beam steel at the bottom of the furnace body, and there are shaft holes on the lug plates that match the pin shafts in the middle of the cylinder barrel of the hydraulic cylinder. The shaft holes on the two lug plates are concentric, and the shaft The hole diameters are the same, and the pin shaft in the middle of the cylinder of the hydraulic cylinder is placed in the shaft hole, that is, the cylinder of the hydraulic cylinder is hinged with the steel structure of the furnace body; a rotary support 9 is arranged on the edge boss on the other side of the foundation, The slewing support 9 is opposite to the hydraulic cylinder support 2. There is a shaft hole on the lug plate of the slewing support, and a pin shaft is installed in the shaft hole. The joint bearing seat 8 is supported on the pin shaft. The side of the joint bearing seat 8 is in contact with the furnace. The body shape steel is connected, and the top surface of the joint bearing seat is connected with the bottom surface of the support 7, and the side of the support 7 is fixed with the furnace body profile steel, so that the joint bearing seat 8 is hinged with the rotary support 9 by a pin.

具体应用时,当炉体6需要翻转时,液压油缸5的活塞杆推出,炉体以关节轴承与回转支座连接销轴中心线为翻转中心线,在液压油缸的带动下与液压油缸中间销轴支座3一起做翻转运动。炉体不倾动时液压油缸不承重,炉体靠回转支座和炉体底部大梁型钢承重,液压油缸只在炉体倾动回转运动时才与回转支座共同承受炉体重量。In specific applications, when the furnace body 6 needs to be turned over, the piston rod of the hydraulic cylinder 5 is pushed out. Axle support 3 does flipping motion together. When the furnace body is not tilting, the hydraulic cylinder does not bear the load. The furnace body relies on the slewing support and the beam steel at the bottom of the furnace body to bear the load. The hydraulic cylinder only bears the weight of the furnace body together with the slewing support when the furnace body is tilting and rotating.

综上所述,本实用新型结构紧凑,坚固可靠,实用性强,可广泛应用于电解铝及铝加工行业各种型式的倾动式熔铝炉、保温炉及混合炉上。To sum up, the utility model is compact in structure, firm and reliable, and has strong practicability, and can be widely used in various types of tilting aluminum melting furnaces, holding furnaces and mixing furnaces in electrolytic aluminum and aluminum processing industries.

需要理解到的是:以上所述仅是本实用新型的优选实施方式,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。It should be understood that: the above is only a preferred embodiment of the utility model, for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these Improvement and retouching should also be regarded as the protection scope of the present utility model.

Claims (3)

1. the overturn structure of smelting furnace, it is characterized in that: the limit portion boss on basis is provided with the hydraulic jack bearing, and the otic placode of described hydraulic jack bearing is provided with axis hole, in the described axis hole rotating shaft is installed, and the piston rod of hydraulic jack is bearing in the described rotating shaft; Be fixed with hydraulic jack intermediate pin shaft stool on bottom of furnace body crossbeam shaped steel, the otic placode of described hydraulic jack intermediate pin shaft stool is provided with axis hole, and the bearing pin at hydraulic jack cylinder barrel middle part places described axis hole; The limit portion boss of basic opposite side is provided with pivoting support, described pivoting support is relative with the hydraulic jack bearing, the otic placode of pivoting support is provided with axis hole, bearing pin is installed in the axis hole, joint bearing block is bearing on the described bearing pin, the side of described joint bearing block is connected with body of heater shaped steel, and the end face of joint bearing block is connected with the bottom surface of support, and the side of support and body of heater shaped steel are fixed.
2. the overturn structure of smelting furnace according to claim 1, it is characterized in that: described hydraulic jack bearing is welded by a base plate and two otic placodes, have four on the base plate and be used for the through hole installed with foundation bolt, otic placode is welded on the base plate, otic placode is provided with the axis hole that matches with rotating shaft, axis hole on two otic placodes is concentric, the shaft hole diameter unanimity.
3. the overturn structure of smelting furnace according to claim 1, it is characterized in that: described hydraulic jack intermediate pin shaft stool is welded by a base plate and two otic placodes, have two on the base plate and be used for the bolt hole that is connected with bottom of furnace body crossbeam shaped steel, otic placode is provided with the axis hole that matches with hydraulic jack cylinder barrel middle part bearing pin, axis hole on two otic placodes is concentric, the shaft hole diameter unanimity.
CN2009202670746U 2009-11-20 2009-11-20 Turnover structure of melting furnace Expired - Lifetime CN201615696U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102997685A (en) * 2012-12-05 2013-03-27 浙江永成机械有限公司 Long-distance operation smelter mechanism
CN110701917A (en) * 2019-11-08 2020-01-17 嘉善荣德金属制品股份有限公司 Smelting furnace convenient for liquid metal conveying

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102997685A (en) * 2012-12-05 2013-03-27 浙江永成机械有限公司 Long-distance operation smelter mechanism
CN110701917A (en) * 2019-11-08 2020-01-17 嘉善荣德金属制品股份有限公司 Smelting furnace convenient for liquid metal conveying
CN110701917B (en) * 2019-11-08 2021-05-04 嘉善荣德金属制品股份有限公司 Smelting furnace convenient for liquid metal conveying

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Granted publication date: 20101027