CN201590457U - A lead-acid battery assembly welding jig - Google Patents

A lead-acid battery assembly welding jig Download PDF

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Publication number
CN201590457U
CN201590457U CN2009202019505U CN200920201950U CN201590457U CN 201590457 U CN201590457 U CN 201590457U CN 2009202019505 U CN2009202019505 U CN 2009202019505U CN 200920201950 U CN200920201950 U CN 200920201950U CN 201590457 U CN201590457 U CN 201590457U
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Prior art keywords
comb
lead
shaped
battery assembly
acid battery
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Expired - Lifetime
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CN2009202019505U
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Chinese (zh)
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马永泉
马洪涛
陈建山
蔡晓祥
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Chaowei Power Supply Co Ltd
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Chaowei Power Supply Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses a lead-acid storage battery installing and welding fixture, comprising a bottom case, a pair of comb-shaped fixtures arranged above the bottom case, a locking mechanism, a lead screw and a hand wheel fixed at one end of the lead screw, wherein a pair of comb-shaped fixtures are mutually clasped by the locking mechanism. The locking mechanism is provided with an end plate with a threaded hole, and the other end of the lead screw is inserted in the threaded hole of the end plate and is butted on the comb-shaped fixtures. The lead-acid storage battery installing and welding fixture can realize overall welding and entering groove of an electrode group, simplifies operation, and provides support on tooling for the realizing of a busbar direct-connection welding technology or a precasting overall span bridge technology at the same time. The lead-acid storage battery installing and welding fixture has important significance on the productive technology of lead-acid storage batteries.

Description

一种铅酸蓄电池组焊卡具 A lead-acid battery assembly welding jig

【技术领域】【Technical field】

本实用新型涉及铅酸蓄电池生产领域,尤其涉及一种可实现极群组整体焊接、入槽的铅酸蓄电池组焊卡具。The utility model relates to the field of lead-acid storage battery production, in particular to a lead-acid storage battery assembly welding jig which can realize the overall welding and slotting of electrode groups.

【背景技术】【Background technique】

目前铅酸蓄电池的极群焊接技术主要分为烧焊和铸焊两类,以烧焊技术为主。对于多单格的蓄电池,多极群的整体焊接应用较为普遍,焊接完成后各单体极群分开入槽,采用各单体同时整体入槽的十分鲜见,关键困难之一就是通常采用的组焊卡具不能完成整体入槽,需要复杂的辅助设施,操作也很复杂。At present, the electrode group welding technology of lead-acid batteries is mainly divided into two types: welding and casting welding, and welding technology is the main one. For multi-cell batteries, the overall welding application of multi-electrode groups is more common. After welding, each cell electrode group is put into the groove separately. The assembly welding jig cannot complete the overall slotting, requires complex auxiliary facilities, and the operation is also very complicated.

【发明内容】【Content of invention】

本实用新型的目的就是解决现有技术中的问题,提出一种铅酸蓄电池组焊卡具,无需复杂的辅助设施就能够实现极群组整体焊接、入槽,简化操作。The purpose of the utility model is to solve the problems in the prior art, and propose a lead-acid battery assembly welding jig, which can realize the overall welding and slotting of the electrode group without complicated auxiliary facilities, and simplifies the operation.

为实现上述目的,本实用新型提出了一种铅酸蓄电池组焊卡具,包括底盒、设置在底盒上方的一对梳形卡具、将一对梳形卡具相互扣紧的锁紧机构、丝杠、固定在丝杠一端的手轮,所述锁紧机构上设有开有螺纹孔的端板,所述丝杠的另一端插入端板的螺纹孔内,并顶住梳形卡具。In order to achieve the above purpose, the utility model proposes a lead-acid battery assembly welding jig, including a bottom box, a pair of comb-shaped jigs arranged above the bottom box, and a locking mechanism for fastening the pair of comb-shaped jigs to each other. Mechanism, lead screw, handwheel fixed at one end of the lead screw, the locking mechanism is provided with an end plate with a threaded hole, the other end of the lead screw is inserted into the threaded hole of the end plate, and withstands the comb-shaped Fixtures.

作为优选,所述梳形卡具包括梳形固定架、滑块、联动滑杆、活动极群紧固板,所述活动极群紧固板固定在联动滑杆上,所述联动滑杆的一端与滑块固定连接,另一端可移动地设置在梳形固定架上,所述滑块与端板紧贴,丝杠顶住滑块。结构简单,固定效果好。As a preference, the comb-shaped jig includes a comb-shaped fixture, a slider, a linkage slide bar, and a movable pole group fastening plate, and the movable pole group fastening plate is fixed on the linkage slide bar, and the linkage slide bar One end is fixedly connected with the slider, and the other end is movably arranged on the comb-shaped fixed frame, the slider is in close contact with the end plate, and the lead screw withstands the slider. The structure is simple and the fixing effect is good.

作为优选,所述联动滑杆与梳形固定架之间还设有复位弹簧。松开时能够复位活动极群紧固板的位置,方便下一次操作。Preferably, a return spring is further provided between the linkage slide bar and the comb-shaped fixing frame. When loosened, the position of the movable pole group fastening plate can be reset, which is convenient for the next operation.

作为优选,所述联动滑杆与复位弹簧之间还设有定位管。定位管限定联动滑杆的行程,使极群不致过紧。Preferably, a positioning tube is further provided between the linkage sliding rod and the return spring. The positioning tube limits the stroke of the linkage slide rod so that the pole group will not be too tight.

作为优选,所述锁紧机构包括伸缩杆和操作部,所述操作部与伸缩杆连接,所述梳形固定架上设有4个定位部,所述伸缩杆扣接在4个定位部上。结构简单,锁紧及拆卸操作方便,成本低。Preferably, the locking mechanism includes a telescopic rod and an operating part, the operating part is connected to the telescopic rod, the comb-shaped fixing frame is provided with 4 positioning parts, and the telescopic rod is fastened to the 4 positioning parts . The structure is simple, the operation of locking and dismounting is convenient, and the cost is low.

作为优选,所述底盒的两个侧边上装有磁铁,所述梳形卡具为铁梳形卡具。使梳形卡具的安装、定位更方便。Preferably, two sides of the bottom box are provided with magnets, and the comb-shaped clamp is an iron comb-shaped clamp. It makes the installation and positioning of the comb fixture more convenient.

本实用新型的有益效果:本实用新型可实现极群的整体焊接和入槽,简化了操作,同时也为汇流排直连式焊接技术或预铸整体跨桥技术的实现提供了工装上的支持。对整个铅酸蓄电池的生产工艺的改进具有重要的意义。Beneficial effects of the utility model: the utility model can realize the overall welding and slotting of the pole group, simplifies the operation, and also provides tooling support for the realization of the busbar direct connection welding technology or the pre-casting overall bridge technology . It is of great significance to the improvement of the production process of the whole lead-acid battery.

本实用新型的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the utility model will be described in detail through embodiments in conjunction with the accompanying drawings.

【附图说明】【Description of drawings】

图1是本实用新型铅酸蓄电池组焊卡具的结构示意图。Fig. 1 is a schematic structural view of the lead-acid battery assembly welding jig of the present invention.

【具体实施方式】【Detailed ways】

参阅图1,铅酸蓄电池组焊卡具包括底盒1、设置在底盒1上方的一对梳形卡具、将一对梳形卡具相互扣紧的锁紧机构、丝杠10、固定在丝杠10一端的手轮11,所述锁紧机构上设有开有螺纹孔的端板8,所述丝杠10的另一端插入端板8的螺纹孔内,并顶住梳形卡具。所述梳形卡具包括梳形固定架5、滑块9、联动滑杆4、活动极群紧固板6,所述活动极群紧固板6固定在联动滑杆4上,所述联动滑杆4的一端与滑块9固定连接,另一端可移动地设置在梳形固定架5上,所述滑块9与端板8紧贴,丝杠10顶住滑块9。结构简单,固定效果好。所述联动滑杆4与梳形固定架5之间还设有复位弹簧2。松开时能够复位活动极群紧固板6的位置,方便下一次操作。所述联动滑杆4与复位弹簧2之间还设有定位管3。定位管3限定联动滑杆4的行程,使极群不致过紧。所述锁紧机构包括伸缩杆12和操作部7,所述操作部7与伸缩杆12连接,所述梳形固定架5上设有4个定位部13,所述伸缩杆12扣接在4个定位部13上。结构简单,锁紧及拆卸操作方便,成本低。所述底盒1的两个侧边上装有磁铁,所述梳形卡具为铁梳形卡具。使梳形卡具的安装、定位更方便。Referring to Fig. 1, the lead-acid battery assembly welding jig includes a bottom box 1, a pair of comb-shaped jigs arranged above the bottom box 1, a locking mechanism for fastening the pair of comb-shaped jigs to each other, a lead screw 10, a fixing The hand wheel 11 at one end of the lead screw 10, the locking mechanism is provided with an end plate 8 with a threaded hole, the other end of the lead screw 10 is inserted into the threaded hole of the end plate 8, and withstands the comb-shaped card Tool. The comb-shaped jig includes a comb-shaped fixture 5, a slider 9, a linkage slide bar 4, and a movable pole group fastening plate 6, and the movable pole group fastening plate 6 is fixed on the linkage slide bar 4, and the linkage One end of the slide rod 4 is fixedly connected with the slide block 9 , and the other end is movably arranged on the comb-shaped fixing frame 5 , the slide block 9 is in close contact with the end plate 8 , and the lead screw 10 bears against the slide block 9 . The structure is simple and the fixing effect is good. A return spring 2 is also provided between the linkage slide bar 4 and the comb-shaped fixing frame 5 . When loosened, the position of the movable pole group fastening plate 6 can be reset, which is convenient for the next operation. A positioning tube 3 is also provided between the linkage slide bar 4 and the return spring 2 . The positioning tube 3 limits the stroke of the linkage slide bar 4, so that the pole group will not be too tight. The locking mechanism includes a telescopic rod 12 and an operating part 7, the operating part 7 is connected with the telescopic rod 12, and the comb-shaped fixing frame 5 is provided with four positioning parts 13, and the telescopic rod 12 is buckled on 4 on the positioning part 13. The structure is simple, the operation of locking and dismounting is convenient, and the cost is low. The two sides of the bottom box 1 are equipped with magnets, and the comb-shaped fixture is an iron comb-shaped fixture. It makes the installation and positioning of the comb fixture more convenient.

采用分体组合式设计,使用时,先将各单体极群组置于底盒1内,底盒1的高度约为极群高度的1/4~1/3,极群露出底盒1的部分由一对梳形卡具从两侧插入后采用锁紧机构锁紧,底盒1的两个侧边下面装有磁铁,使得梳形卡具安装更方便,旋动手轮11,带动丝杠10推动滑块9,通过推动联动滑杆4、活动极群紧固板6紧固极群。然后整体焊接后,由下面将底盒1抽去,整体插入电池槽中,再拆下一对梳形卡具,将整个极群压入槽内。It adopts a split combined design. When using it, first place each individual pole group in the bottom box 1. The height of the bottom box 1 is about 1/4 to 1/3 of the height of the pole group, and the pole group is exposed from the bottom box 1. The part is inserted by a pair of comb-shaped fixtures from both sides and locked by a locking mechanism. Magnets are installed under the two sides of the bottom box 1, which makes the installation of the comb-shaped fixtures more convenient. Rotate the handwheel 11 to drive the wire The bar 10 pushes the slider 9, and the pole group is fastened by promoting the linkage slide bar 4 and the movable pole group fastening plate 6. After the overall welding, the bottom box 1 is removed from below, inserted into the battery slot as a whole, and then a pair of comb-shaped fixtures are removed to press the entire electrode group into the slot.

虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.

Claims (6)

1.一种铅酸蓄电池组焊卡具,其特征在于:包括底盒、设置在底盒上方的一对梳形卡具、将一对梳形卡具相互扣紧的锁紧机构、丝杠、固定在丝杠一端的手轮,所述锁紧机构上设有开有螺纹孔的端板,所述丝杠的另一端插入端板的螺纹孔内,并顶住梳形卡具。1. A welding jig for lead-acid battery assembly, characterized in that it comprises a bottom box, a pair of comb-shaped jigs arranged above the bottom box, a locking mechanism for fastening a pair of comb-shaped jigs to each other, and a lead screw 1. The hand wheel fixed at one end of the lead screw, the locking mechanism is provided with an end plate with a threaded hole, the other end of the lead screw is inserted into the threaded hole of the end plate, and withstands the comb-shaped fixture. 2.如权利要求1所述的一种铅酸蓄电池组焊卡具,其特征在于:所述梳形卡具包括梳形固定架、滑块、联动滑杆、活动极群紧固板,所述活动极群紧固板固定在联动滑杆上,所述联动滑杆的一端与滑块固定连接,另一端可移动地设置在梳形固定架上,所述滑块与端板紧贴,丝杠顶住滑块。2. A lead-acid battery assembly welding jig as claimed in claim 1, wherein the comb-shaped jig comprises a comb-shaped fixing frame, a slider, a linkage slide bar, and a movable pole group fastening plate. The movable pole group fastening plate is fixed on the linkage slide bar, one end of the linkage slide bar is fixedly connected with the slider, and the other end is movably arranged on the comb-shaped fixing frame, and the slider is in close contact with the end plate, The lead screw bears against the slide block. 3.如权利要求2所述的一种铅酸蓄电池组焊卡具,其特征在于:所述联动滑杆与梳形固定架之间还设有复位弹簧。3. A lead-acid battery assembly welding jig as claimed in claim 2, characterized in that: a return spring is provided between the linkage sliding bar and the comb-shaped fixing frame. 4.如权利要求3所述的一种铅酸蓄电池组焊卡具,其特征在于:所述联动滑杆与复位弹簧之间还设有定位管。4. A lead-acid battery assembly welding jig as claimed in claim 3, characterized in that: a positioning tube is further provided between the linkage sliding bar and the return spring. 5.如权利要求2所述的一种铅酸蓄电池组焊卡具,其特征在于:所述锁紧机构包括伸缩杆和操作部,所述操作部与伸缩杆连接,所述梳形固定架上设有4个定位部,所述伸缩杆扣接在4个定位部上。5. A lead-acid battery assembly welding jig as claimed in claim 2, characterized in that: the locking mechanism includes a telescopic rod and an operating part, the operating part is connected with the telescopic rod, and the comb-shaped fixing frame There are 4 positioning parts on the top, and the telescopic rod is fastened to the 4 positioning parts. 6.如权利要求1至5中任一项所述的一种铅酸蓄电池组焊卡具,其特征在于:所述底盒的两个侧边上装有磁铁,所述梳形卡具为铁梳形卡具。6. A lead-acid battery assembly welding jig as claimed in any one of claims 1 to 5, wherein magnets are arranged on the two sides of the bottom box, and the comb-shaped jig is iron Comb fixture.
CN2009202019505U 2009-12-08 2009-12-08 A lead-acid battery assembly welding jig Expired - Lifetime CN201590457U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102152047A (en) * 2011-02-14 2011-08-17 肇庆理士电源技术有限公司 Welding die block
CN101733601B (en) * 2009-12-08 2012-02-15 超威电源有限公司 Lead-acid battery installed and welded fixture
CN104801910A (en) * 2015-03-27 2015-07-29 江苏先特能源装备有限公司 Cast-welding clamp for lead-acid cell

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101733601B (en) * 2009-12-08 2012-02-15 超威电源有限公司 Lead-acid battery installed and welded fixture
CN102152047A (en) * 2011-02-14 2011-08-17 肇庆理士电源技术有限公司 Welding die block
CN102152047B (en) * 2011-02-14 2014-05-07 肇庆理士电源技术有限公司 Welding die block
CN104801910A (en) * 2015-03-27 2015-07-29 江苏先特能源装备有限公司 Cast-welding clamp for lead-acid cell
CN104801910B (en) * 2015-03-27 2016-04-27 江苏先特能源装备有限公司 A kind of lead-acid battery cast-weld fixture

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