Background technique
In alumina producing Bayer process, the flow process of Decomposition Cycle water is to be pumped to from circulating water pond place water that plate type heat exchanger carries out heat exchange with aluminum hydroxide slime on the decomposer, with the reduction temperature, makes it reach agglomeration, the process of the temperature of growing up.Decomposition Cycle water is that the power with water pump send water, utilizes the deadweight of water to flow back into circulating water pool automatically.Circulating pump room is general to divide 2 pumps to send water from circulating water pool toward decomposer, and one high-power, opens when the hot water requirement of summer weather is big.The low power time standby that is cold in the winter time, because wintry weather cold, can an air cooling part, water requirement is few.The whole water yield is recycling.Decomposition Cycle water on line transportation to thirties meter high decomposer, has the flow of water drop of certain altitude in pond, the face of land.The defective that background technique exists is that the circulating water that the decomposition intermediate temperature drop is used runs off in vain, infringement hydraulic head pressure, consume water pump power, waste water energy, electric energy.
The model utility content
(1) model utility purpose
The purpose of this utility model provides a kind of Decomposition Cycle water electricity generating device, and this device can be saved energy and reduce the cost in the alumina producing Bayer process process, improves the utilization ratio of physical resources.
(2) model utility content
A kind of Decomposition Cycle water electricity generating device, comprise the flow control valve on return pipe and the described return pipe, wherein, on return pipe and the front end place that is positioned at flow control valve have one before prong, rear end has a back prong, and preceding prong is higher than the back prong, is provided with a bypass between prong and the back prong before described, and described bypass is connected to the preceding prong of described return pipe by hydraulic drive apparatus with this hydraulic drive apparatus and the bypass water pipe at prong place, back is formed.
Wherein, described hydraulic drive apparatus comprises: draw valve, slip joint, introducing valve and water turbine, described introducing valve one end connects the bypass return pipe, and an end connects water turbine through slip joint, draw valve one end and connect water turbine, an end connects the bypass return pipe.
Wherein, also comprise the hydraulic generator unit, utilize the generating of water turbine driving force.
(3) beneficial effect
The utility model utilizes the generating of return pipe head, makes full use of drop, has saved energy, has improved the utilization ratio of physical resources.
Embodiment
The Decomposition Cycle water electricity generating device that the utility model proposes, accompanying drawings is as follows.
As shown in Figure 1, prong 7 on return pipe 1 and before being positioned at flow control valve 2 front end places and opening, rear end is opened a back prong 8, is that preceding prong 7 is higher than back prong 8, and bigger drop is preferably arranged between the two.Increase by a bypass between preceding prong 7 and back prong 8, water turbine 4 is installed in the bypass, it is by the bypass water pipe at prong 7 places before introducing valve 5 and slip joint 6 and being connected to, and is connected to the bypass water pipe at prong 8 places, back by drawing valve 3.Introduce valve 5 thereby the past of the circulating water in the return pipe 1 prong 7 is driven water turbine 4 actings through slip joint 6 oblique introducing water turbine 4, drawing valve 3 draws the water in the water turbine 4 again and gets back in the return pipe 1 of back behind the prong 8, at this moment, flow control valve 2 is in closed condition.
The hydraulic generator unit is installed in return pipe 1 below; utilize water turbine 4 actings to generate electricity; can be according to the hydraulic generator unit of the concrete landform design arrangement of user; the hydraulic turbine generator assembly has the Comprehensive Control screen; design has automatic synchronizing paralleling device and tripping operation to drop into water resistance protective gear, the full-time guard of the personnel that need not automatically.When water turbine 4 or hydraulic generator unit break down, close and introduce valve 5 and draw valve 3, open flow control valve 2 and get final product, do not influence original production like this.
Wherein, water turbine 4 design discharges are the water pump rated flow 1600m of former Decomposition Cycle water device
3/ h=0.44m
3/ s, according to the concrete topographical elevation difference and the circulation situation of decomposing, available head is about 28 to 35 meters according to a preliminary estimate, may be higher, every water return pipeline can be adorned 100kw hydraulic generator unit one cover.Generator is 380 volts of three-phases, directly incorporates our factory's electrical network into.
Summer is during the highest temperature, about 28 meters of head, flow 1600m
3/ h, the 86kw that can generate electricity, ordinary circumstance can be utilized the water pump lift of having more than needed, about 35 meters of head, flow 1500m
3/ h, 100kw can generate electricity.
Winter discharge 700m
3/ h, about 25kw can generate electricity.
Produce in the alumina producing factory test of producing 1000000 tons per year, it in order to the illumination of full factory, has saved the electric power spending at the Decomposition Cycle Decomposition Cycle water electricity generating device that installs additional waterborne.
Fully invested needs about 300,000 yuan of fund altogether, wherein:
240,000 yuan in hydraulic generator unit 1 cover;
15 meters in water pipe, 1 about 40,000 yuan of 3 on valve and slip joints;
10,000 yuan of installation fees;
10,000 yuan of board-like factory building 10 square meters and monitoring camera-shooting equipment meters.
Put into operation the back by 90kw calculating, and 90 degree that promptly per hour generate electricity calculate by 0.45 yuan/degree, move 250 days in 1 year, ten thousand yuan of the income of can generating electricity 90 * 24 * 250 * 0.45=34.
Invest return period less than 1 year, economic benefit is considerable.
Above mode of execution only is used to illustrate the utility model; and be not to restriction of the present utility model; the those of ordinary skill in relevant technologies field; under the situation that does not break away from spirit and scope of the present utility model; can also make various variations and modification; therefore all technological schemes that are equal to also belong to category of the present utility model, and scope of patent protection of the present utility model should be defined by the claims.