CN201576514U - Flange glue binding machine for hollow composite insulator - Google Patents

Flange glue binding machine for hollow composite insulator Download PDF

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Publication number
CN201576514U
CN201576514U CN2009202011005U CN200920201100U CN201576514U CN 201576514 U CN201576514 U CN 201576514U CN 2009202011005 U CN2009202011005 U CN 2009202011005U CN 200920201100 U CN200920201100 U CN 200920201100U CN 201576514 U CN201576514 U CN 201576514U
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CN
China
Prior art keywords
plate
flange
composite insulator
hollow composite
binding machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2009202011005U
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Chinese (zh)
Inventor
吴晓梅
马广文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG JIUTIAN TECHNOLOGY CO LTD
Original Assignee
ZHEJIANG JIUTIAN TECHNOLOGY CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN2009202011005U priority Critical patent/CN201576514U/en
Application granted granted Critical
Publication of CN201576514U publication Critical patent/CN201576514U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a flange glue binding machine for a hollow composite insulator, which comprises a base and is characterized in that guide rails are arranged on the base; a fixed plate and a tail plate are respectively arranged on two sides of the base; a middle positioning and supporting plate and a moving plate are respectively arranged in the corresponding positions of the guide rails and glidingly connected with the guide rails through sliding blocks; the fixed plate is connected with a flange positioning plate through a heating plate; the moving plate is connected with the flange positioning plate through the heating plate; and the fixed plate, the tail plate, the middle positioning and supporting plate, the heating plate and the flange positioning plate are respectively connected in series and matched with guide pillars. The guide rails and the guide pillars arranged on the base realize the coaxality of an insulating tube and flanges and the parallelism of the upper and the lower flanges during the flange glue binding of the large-sized hollow composite insulator, so that the flange glue binding machine for the hollow composite insulator greatly meets the requirements for the parallelism and the coaxality of the flanges, particularly for extreme high pressure products.

Description

Hollow composite insulator flange glue binding machine
Technical field
The utility model relates to a kind of hollow composite insulator flange glue binding machine.
Background technology
Tradition hollow composite insulator flange mucilage binding is vertical mucilage binding, by screw rod, the nut application of force, insulating cylinder is pressed into flange; Judge insulating cylinder and flange relative position by measuring distance; After insulating cylinder holded up, adhesive is injected by flange sidepiece bolt hole, by being heating and curing that insulating cylinder and flange is bonding.Such process has two drawbacks: 1, labour intensity is big, and efficient is low; 2, can't accurately guarantee the axiality of insulating cylinder and flange and the depth of parallelism that goes up lower flange.
Summary of the invention
At problems of the prior art, the purpose of this utility model is a kind of technical scheme of hollow composite insulator flange glue binding machine is being provided.
Described hollow composite insulator flange glue binding machine, comprise base, it is characterized in that on the described base guide rail being set, the both sides of base are provided with fixed head and tailgate respectively, the relevant position of guide rail is provided with interfix supporting bracket and movable plate respectively, interfix supporting bracket and movable plate are slidingly connected by slide block and guide rail, fixed head is by heating plate adpting flange location-plate, movable plate is by heating plate adpting flange location-plate, and fixed head, tailgate, interfix supporting bracket, movable plate, heating plate and flange location-plate are connected in series cooperation respectively with guide pillar.
Described hollow composite insulator flange glue binding machine is characterized in that described base is welded by 3 parts, and the bottom of base is provided with adjustment seat.
Described hollow composite insulator flange glue binding machine is characterized in that described movable plate and crimping oil cylinder are connected.
Described hollow composite insulator flange glue binding machine is characterized in that being provided with and the flange corresponding positioning hole on the described flange location-plate.
Described hollow composite insulator flange glue binding machine is characterized in that described heating plate adopts the high-strength insulating material thermal insulation board, is provided with heating rod in the heating plate.
Described hollow composite insulator flange glue binding machine is characterized in that described guide pillar is set to 3, adopts 40Cr, and guide pillar is connected in series fixed head, tailgate, interfix supporting bracket, movable plate, heating plate and flange location-plate by the built-in guide pin bushing of installing hole.
Above-mentioned hollow composite insulator flange glue binding machine, when the guide rail that is provided with on the base and guide pillar have been realized the large hollow composite insulator at the flange mucilage binding, the axiality of insulating cylinder and flange, and the depth of parallelism of upper and lower flange, greatly satisfied particularly the ultra high voltage product to the requirement of parallel flange degree and axiality.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a side-looking structural representation of the present invention.
Embodiment
The present invention will be further described below in conjunction with Figure of description:
As shown in Figure 1, hollow composite insulator flange glue binding machine, comprise base 1, guide rail 3 is set on the base 1, the both sides of base 1 are provided with fixed head 2 and tailgate 4 respectively, the relevant position of guide rail 3 is provided with interfix supporting bracket 6 and movable plate 7 respectively, interfix supporting bracket 6 and movable plate 7 are slidingly connected by slide block and guide rail 3, fixed head 2 is by heating plate 9 adpting flange location-plates 8, movable plate 7 is by heating plate 9a adpting flange location-plate 8a, fixed head 2, tailgate 4, interfix supporting bracket 6, movable plate 7, heating plate 9, heating plate 9a, flange location-plate 8, flange location-plate 8a is connected in series cooperation with guide pillar 5 respectively, movable plate 7 is connected with crimping oil cylinder 10, and crimping oil cylinder 10 connects hydraulic power unit 11.
Base 1 is made up of 3 parts, and split processes the back aggregate erection, and base 1 adopts Welding Structure, does after the welding to eliminate internal stress heat treatment and avoid distortion, adjustment seat is housed below the base 1, makes things convenient for leveling; Guide rail 3 adopts segmentation structures, and maturation process processing guarantees guide rail 3 consistency of size on the four direction when aggregate erection, guarantees that deviation is not more than 0.2mm in 12 meters scopes, and two end flanges fixed heads 8 guarantee in 0.1 5mm with the perpendicularity of guide rail 3; Fixed head 2, tailgate 4, interfix supporting bracket 6 etc. all adopt welding structural element, heat-treat the elimination internal stress after the welding, determine rigidity by finite element analysis during design, guarantee indeformable; Flange location-plate 8, flange location-plate 8a go up and are provided with and flange 13 corresponding positioning hole, are used for determining the installation site and the precision of flange 13; Heating plate 9, heating plate 9a adopt the high-strength insulating material thermal insulation board, reduce thermal loss, guarantee that fixed head 2 and interfix supporting bracket 6 maximum temperatures are less than 75 ℃, in heating plate 9, the heating plate 9a heating rod is set, heating rod power is non-homogeneous distribution, to improve the temperature homogeneity of heating plate 9, heating plate 9a, precision is ± 2 ℃; Guide pillar 5 is set to 3, and evenly distribute, adopt 40Cr, and through modifier treatment, plating hard chromium on surface, thickness is greater than 0.03mm, resistance to wear is good, for adapting to the product of all lengths, guide pillar 5 adopts segmentation to be connected, two guide pillars 5 connect the special studs location of employing and guarantee that axiality is no more than 0.03mm between two guide pillars 5, guide pillar 5 passes through the built-in guide pin bushing of installing hole with fixed head 2, tailgate 4, interfix supporting bracket 6, movable plate 7, heating plate 9, heating plate 9a, flange location-plate 8, flange location-plate 8a serial connection, article three, the equal work in-process of guide pillar 5 installing holes machines in the heart, guarantees that hole site precision and dimensional accuracy reach more than 7 grades, and the perpendicularity of flange 13 end faces and insulating cylinder 12 axis is in 0.2mm when guaranteeing crimping; Hydraulic jack 10 is connected with movable plate 7, is used to promote movable plate 7 action, and hydraulic power unit 11 is connected with hydraulic jack 10 and connects, and is used to provide hydraulic power.
The using method of hollow composite insulator flange glue binding machine may further comprise the steps:
1) insulating cylinder 12 is fixed on the interfix supporting bracket 6, flange 13 is individually fixed on flange location-plate 8, the flange location-plate 8a,
2) promote movable plate 7, insulating cylinder 12 is inserted in the flange 13;
3) crimping oil cylinder 10 under 5 tons of hydraulic couplings with insulating cylinder 12 and flange 13 crimping;
4) with the hole for injecting glue of colloid-injecting gun by flange 13 sides glue is injected gap between flange 13 and the insulating cylinder 12, fill with the back and hole for injecting glue is sealed with screw;
5) open the heating plate power supply, flange 13 is heated, under 120 ℃, glue is cured.
Above-mentioned hollow composite insulator flange glue binding machine, when the guide rail 3 that is provided with on the base 1 and guide pillar 5 have been realized the large hollow composite insulator at the flange mucilage binding, the axiality of insulating cylinder 12 and flange 13, and the depth of parallelism of upper and lower flange 13, greatly satisfied particularly the ultra high voltage product to the requirement of flange 13 depth of parallelisms and axiality.

Claims (6)

1. hollow composite insulator flange glue binding machine, comprise base (1), it is characterized in that being provided with on the described base (1) guide rail (3), the both sides of base (1) are provided with fixed head (2) and tailgate (4) respectively, the relevant position of guide rail (3) is provided with interfix supporting bracket (6) and movable plate (7) respectively, interfix supporting bracket (6) and movable plate (7) are slidingly connected by slide block and guide rail (3), fixed head (2) is by heating plate (9) adpting flange location-plate (8), movable plate (7) is by heating plate (9a) adpting flange location-plate (8a), fixed head (2), tailgate (4), interfix supporting bracket (6), movable plate (7), heating plate (9,9a) with flange location-plate (8,8a) be connected in series cooperation with guide pillar (5) respectively.
2. hollow composite insulator flange glue binding machine according to claim 1 is characterized in that described base (1) is welded by 3 parts, and the bottom of base (1) is provided with adjustment seat.
3. hollow composite insulator flange glue binding machine according to claim 1 is characterized in that described movable plate (7) and crimping oil cylinder (10) are connected.
4. hollow composite insulator flange glue binding machine according to claim 1 is characterized in that described flange location-plate (8,8a) is gone up to be provided with and flange (13) corresponding positioning hole.
5. hollow composite insulator flange glue binding machine according to claim 1 is characterized in that described heating plate (9,9a) adopts the high-strength insulating material thermal insulation board, and heating plate is provided with heating rod in (9,9a).
6. hollow composite insulator flange glue binding machine according to claim 1, it is characterized in that described guide pillar (5) is set to 3, adopt 40Cr, guide pillar (5) is connected in series fixed head (2), tailgate (4), interfix supporting bracket (6), movable plate (7), heating plate (9,9a) and flange location-plate (8,8a) by the built-in guide pin bushing of installing hole.
CN2009202011005U 2009-11-30 2009-11-30 Flange glue binding machine for hollow composite insulator Expired - Fee Related CN201576514U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202011005U CN201576514U (en) 2009-11-30 2009-11-30 Flange glue binding machine for hollow composite insulator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009202011005U CN201576514U (en) 2009-11-30 2009-11-30 Flange glue binding machine for hollow composite insulator

Publications (1)

Publication Number Publication Date
CN201576514U true CN201576514U (en) 2010-09-08

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009202011005U Expired - Fee Related CN201576514U (en) 2009-11-30 2009-11-30 Flange glue binding machine for hollow composite insulator

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CN (1) CN201576514U (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101707100B (en) * 2009-11-30 2011-12-21 浙江九天科技有限公司 Hollow composite insulator flange glue binding machine and using method thereof
CN102969098A (en) * 2012-12-05 2013-03-13 山东彼岸电力科技有限公司 Multi-station compound hollow insulator flange cementing machine
CN103192521A (en) * 2013-04-29 2013-07-10 中发输配电设备(平湖)有限公司 Basin-shaped insulator leveling device
CN105619784A (en) * 2016-01-28 2016-06-01 山东彼岸电力科技有限公司 Flange press-fitting machine
CN113436814A (en) * 2021-07-13 2021-09-24 江苏祥源电气设备有限公司 Hollow insulator assembling method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101707100B (en) * 2009-11-30 2011-12-21 浙江九天科技有限公司 Hollow composite insulator flange glue binding machine and using method thereof
CN102969098A (en) * 2012-12-05 2013-03-13 山东彼岸电力科技有限公司 Multi-station compound hollow insulator flange cementing machine
CN102969098B (en) * 2012-12-05 2015-06-03 山东彼岸电力科技有限公司 Multi-station compound hollow insulator flange cementing machine
CN103192521A (en) * 2013-04-29 2013-07-10 中发输配电设备(平湖)有限公司 Basin-shaped insulator leveling device
CN103192521B (en) * 2013-04-29 2015-08-12 中发输配电设备(平湖)有限公司 Basin shape insulator leveling apparatus
CN105619784A (en) * 2016-01-28 2016-06-01 山东彼岸电力科技有限公司 Flange press-fitting machine
CN113436814A (en) * 2021-07-13 2021-09-24 江苏祥源电气设备有限公司 Hollow insulator assembling method
CN113436814B (en) * 2021-07-13 2022-09-16 江苏祥源电气设备有限公司 Hollow insulator assembling method

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100908

Termination date: 20111130