CN201572589U - An Integral Cyclone Filter Dust Collector - Google Patents

An Integral Cyclone Filter Dust Collector Download PDF

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Publication number
CN201572589U
CN201572589U CN2009202147984U CN200920214798U CN201572589U CN 201572589 U CN201572589 U CN 201572589U CN 2009202147984 U CN2009202147984 U CN 2009202147984U CN 200920214798 U CN200920214798 U CN 200920214798U CN 201572589 U CN201572589 U CN 201572589U
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cylinder
exhaust pipe
filter bag
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filter
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CN2009202147984U
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付海明
刘栋栋
胡凌霄
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Donghua University
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Donghua University
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Abstract

The utility model relates to an integral-type cyclone filter collector. The filter collector comprises an air inlet pipe, a rotational flow section exhaust pipe, a filtering bag, an interception section exhaust pipe, a cylinder, a cone, an ash bucket and an open-round plate, wherein, a column-shaped iron stand is placed in the filtering bag clamped on the open-round plate; the open-round plate is connected with the cylinder; the air inlet pipe is arranged below the filtering bag and is connected with the cylinder; the head cover of the rotational flow section exhaust pipe is provided with a slope; the rotational flow section exhaust pipe is arranged below the filtering bag and is connected with the cylinder; and the interception section exhaust pipe is arranged above the filtering bag and is connected with the cylinder. The utility model has the advantages of a common cyclone dust extractor such as simple structure, low investment, and simple and convenient operation and maintenance, and high collecting efficiency of the bag-type dust remover, and has great practical significance in reducing environment pollution and operation energy consumption.

Description

一种整体式旋风过滤除尘器 An Integral Cyclone Filter Dust Collector

技术领域technical field

本实用新型涉及旋风过滤除尘技术领域,特别是涉及一种整体式旋风过滤除尘器。The utility model relates to the technical field of cyclone filter dust removal, in particular to an integral cyclone filter dust remover.

背景技术Background technique

目前旋风除尘器结构简单、制造安装投资较少、操作维护简便、性能稳定、受含尘气体的浓度和温度影响较少、压损中等,但其对5微米以下的颗粒收集效率较低,随着环境保护标准的提高,旋风除尘器已不易满足目前对环境保护的要求,为弥补旋风除尘器对捕集微细粉尘效率低的缺陷,因此,需要对现有旋风除尘器加以改进,使其捕集微细颗粒的效率提高,同时压力损失比原旋风除尘器装置不可增加太多。At present, the structure of the cyclone dust collector is simple, the investment in manufacturing and installation is small, the operation and maintenance are simple, the performance is stable, the concentration and temperature of the dusty gas are less affected, and the pressure loss is medium, but its collection efficiency for particles below 5 microns is low. With the improvement of environmental protection standards, it is difficult for the cyclone dust collector to meet the current environmental protection requirements. In order to make up for the low efficiency of the cyclone dust collector to capture fine dust, it is necessary to improve the existing cyclone dust collector to make it capture The efficiency of collecting fine particles is improved, and the pressure loss cannot be increased much compared with the original cyclone dust collector.

发明内容Contents of the invention

本实用新型所要解决的技术问题是提供一种整体式旋风过滤除尘器,能高效捕集含尘气流中的微细颗粒。The technical problem to be solved by the utility model is to provide an integral cyclone filter and dust collector, which can efficiently capture fine particles in the dust-laden airflow.

本实用新型解决其技术问题所采用的技术方案是:提供一种整体式旋风过滤除尘器,包括进气管、旋流段排气管、滤袋、拦截段排气管,圆柱体,圆锥体、灰斗和开孔圆盘,所述的滤袋中放有柱形铁架;所述的滤袋卡在所述的开孔圆盘上;所述的开孔圆盘与圆柱体相连;所述的圆柱体与所述的圆锥体相连;所述的圆锥体与所述的灰斗相连;所述的进气管在所述的滤袋下方,与所述的圆柱体相连;所述的旋流段排气管在顶盖处有坡度,并在所述的滤袋下方,与所述的圆柱体相连;所述的拦截段排气管在所述的滤袋上方,并与圆柱体相连。The technical scheme adopted by the utility model to solve the technical problem is: provide an integral cyclone filter dust collector, including an air intake pipe, a swirling section exhaust pipe, a filter bag, an intercepting section exhaust pipe, a cylinder, a cone, The ash hopper and the perforated disc, the filter bag has a cylindrical iron frame; the filter bag is stuck on the perforated disc; the perforated disc is connected with the cylinder; the The cylinder is connected with the cone; the cone is connected with the ash hopper; the air inlet pipe is below the filter bag and connected with the cylinder; the rotary The flow section exhaust pipe has a slope at the top cover, and is connected to the cylinder under the filter bag; the interception section exhaust pipe is above the filter bag and connected to the cylinder .

所述的整体式旋风过滤除尘器的开孔圆盘与圆柱体采用法兰盘连接,中间设有密封垫,并用螺栓固定。The perforated disk and the cylinder of the integral cyclone filter dust collector are connected by a flange, and a sealing gasket is arranged in the middle, and they are fixed with bolts.

所述的整体式旋风过滤除尘器的旋流段排气管在顶盖处有15度的坡度。The exhaust pipe of the cyclone section of the integral cyclone filter dust collector has a slope of 15 degrees at the top cover.

所述的整体式旋风过滤除尘器的进气管与所述的圆柱体切向相连。The inlet pipe of the integral cyclone filter dust collector is connected tangentially to the cylinder.

所述的整体式旋风过滤除尘器的拦截段排气管与所述的圆柱体采用圆型渐缩管连接。The exhaust pipe of the intercepting section of the integral cyclone filter dust collector is connected with the cylinder by a circular reducer.

有益效果Beneficial effect

由于采用了上述的技术方案,本实用新型与现有技术相比,具有以下的优点和积极效果:由于旋流段先利用离心力对含尘气流进行第一次净化,再由拦截段对含尘气流进行第二次净化,因此本实用新型收尘效率高,可达95%以上,达到了环保的要求。本实用新型具有普通旋风除尘器结构简单、投资少、操作维护简便及布袋除尘器捕集效率高的优点,对减少环境污染及降低运行能耗具有重要的实用意义。Due to the adoption of the above-mentioned technical scheme, the utility model has the following advantages and positive effects compared with the prior art: because the swirl section uses centrifugal force to first purify the dust-laden airflow, and then the dust-laden airflow is purified by the intercepting section. The air flow is purified for the second time, so the dust collection efficiency of the utility model is high, which can reach more than 95%, and meets the requirement of environmental protection. The utility model has the advantages of simple structure, less investment, easy operation and maintenance, and high collection efficiency of the bag filter, and has important practical significance for reducing environmental pollution and reducing energy consumption.

附图说明Description of drawings

图1是根据本实用新型实施方式中实施例1的整体式旋风过滤除尘器结构图;Fig. 1 is a structural diagram of an integral cyclone filter dust collector according to Example 1 in the embodiment of the present invention;

图2是根据本实用新型实施方式中实施例1的整体式旋风过滤除尘器运行系统图;Fig. 2 is a diagram of the operating system of the integral cyclone filter and dust collector according to Example 1 in the embodiment of the present invention;

图3是根据本实用新型实施方式中实施例2的整体式旋风过滤除尘器运行系统图。Fig. 3 is a diagram of the operation system of the integrated cyclone filter and dust collector according to Example 2 of the implementation of the present utility model.

具体实施方式Detailed ways

下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further set forth the utility model. It should be understood that these embodiments are only used to illustrate the present utility model and are not intended to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.

本实用新型的实施方式涉及一种整体式旋风过滤除尘器,如图1所示,包括进气管1、旋流段排气管2、滤袋3、拦截段排气管4,圆柱体5,圆锥体6、灰斗7和开孔圆盘9,所述的滤袋3中放有柱形铁架,保持滤袋3呈柱形;所述的滤袋3卡在所述的开孔圆盘9上;所述的开孔圆盘9与圆柱体5采用法兰盘相连,中间设有密封垫8,并用螺栓10固定;所述的圆柱体5与所述的圆锥体6相连;所述的圆锥体6与所述的灰斗7相连;所述的进气管1在所述的滤袋3下方,与所述的圆柱体5切向相连;所述的旋流段排气管2在顶盖处有15度的坡度,并在所述的滤袋3下方,与所述的圆柱体5相连;所述的拦截段排气管4在所述的滤袋3上方,并与圆柱体5相连。其工作原理大致如下:由尘源产生阵发性粉尘进入进气管1时,由于进气管1和圆柱体5切向连接,使得含尘气流切向进入圆柱体5旋转,使被分离的尘粒落入灰斗7捕集下来,未捕集的微细尘粒随着内旋流上升至旋流段排气管2,从旋流段排气管2出来的含尘气体在遇到滤袋3时,大部分微细尘粒被拦截下来,通过滤袋3的洁净气体从拦截段排气管4排出,从而完成含尘气流的除尘任务。The embodiment of the present utility model relates to an integral cyclone filter dust remover, as shown in Figure 1, comprising an intake pipe 1, a swirl section exhaust pipe 2, a filter bag 3, an intercepting section exhaust pipe 4, and a cylinder 5, Cone 6, ash hopper 7 and perforated disc 9, a cylindrical iron frame is placed in the filter bag 3 to keep the filter bag 3 in a cylindrical shape; the filter bag 3 is stuck in the perforated disc on the disc 9; the perforated disc 9 is connected to the cylinder 5 by a flange, and a gasket 8 is arranged in the middle, and is fixed with bolts 10; the cylinder 5 is connected to the cone 6; The cone 6 is connected to the ash hopper 7; the air intake pipe 1 is below the filter bag 3 and connected tangentially to the cylinder 5; the swirl section exhaust pipe 2 There is a 15-degree slope at the top cover, and it is connected to the cylinder 5 below the filter bag 3; the interception section exhaust pipe 4 is above the filter bag 3 and connected to the cylinder Body 5 is connected. Its working principle is roughly as follows: when the burst dust generated by the dust source enters the intake pipe 1, due to the tangential connection between the intake pipe 1 and the cylinder 5, the dust-laden airflow tangentially enters the cylinder 5 and rotates, so that the separated dust particles Falling into the ash hopper 7 and being collected, the uncaptured fine dust particles rise to the exhaust pipe 2 of the swirl section along with the internal swirl flow, and the dust-laden gas coming out of the exhaust pipe 2 of the swirl section meets the filter bag 3 At this time, most of the fine dust particles are intercepted, and the clean gas passing through the filter bag 3 is discharged from the exhaust pipe 4 of the interception section, thereby completing the dust removal task of the dusty airflow.

下面通过两个实施例来具体说明本实用新型。The utility model is specifically described below by two embodiments.

实施例1:实用新型的除尘原理如图2所示。支架11用来支撑整个旋风过滤除尘器壳体,除尘工作运行时,自控柜控制反冲清灰阀12和15关闭,反冲清灰阀13和14开启。由尘源产生阵发性粉尘进入进气管1,电机18带动风机17旋转,使含尘气流切向吸入圆柱体5,在旋转过程中产生离心力,大颗粒因离心力的作用甩向圆柱体壁,沿圆柱体壁下落进入灰斗7收集下来;当旋转气流到达圆锥体6下端某一位置时,以同样的旋转方向从旋风过滤除尘器中部由下反转而上,继续作螺旋形流动,形成内旋气流,此时的旋转气流为一次净化气。一次净化气经旋流段排气管2上升,一部分未捕集的微细颗粒也经内旋流上升到拦截段,碰到滤袋3时大部分微细颗粒被捕集下来,此时的气流为二次净化气。二次净化气经拦截段排气管4排出,极少数微细颗粒穿透滤袋3从侧面的拦截段排气管4逃逸。本实用新型采用间歇运行,清灰时采用反吹气流,电机带动风机旋转,此时自控柜控制反冲清灰阀12、15开启,反冲清灰阀13、14关闭,滤袋上的灰沿15度坡度的斜面落入灰斗捕集下来。Embodiment 1: The dust removal principle of the utility model is shown in FIG. 2 . The bracket 11 is used to support the entire cyclone filter dust collector housing. When the dust removal work is running, the self-control cabinet controls the recoil cleaning valves 12 and 15 to close, and the recoil cleaning valves 13 and 14 are opened. Paroxysmal dust generated by the dust source enters the intake pipe 1, and the motor 18 drives the fan 17 to rotate, so that the dust-laden airflow is sucked into the cylinder 5 tangentially, and a centrifugal force is generated during the rotation, and the large particles are thrown to the cylinder wall due to the centrifugal force. Fall along the cylinder wall and enter the ash hopper 7 to collect; when the rotating airflow reaches a certain position at the lower end of the cone 6, it reverses from the middle of the cyclone filter dust collector in the same direction of rotation from bottom to top, and continues to flow in a spiral shape, forming Internal swirling air flow, the swirling air flow at this time is primary purification gas. The primary purified gas rises through the exhaust pipe 2 of the swirl section, and a part of the uncaptured fine particles also rises to the interception section through the internal swirl flow. When it hits the filter bag 3, most of the fine particles are captured. The air flow at this time is Secondary purification gas. The secondary purified gas is discharged through the exhaust pipe 4 of the interception section, and a very small number of fine particles penetrate the filter bag 3 and escape from the exhaust pipe 4 of the interception section on the side. The utility model adopts intermittent operation, adopts reverse blowing airflow when cleaning dust, and the motor drives the fan to rotate. Fall into the ash hopper along the slope of 15 degrees to catch it.

实施例2:如图3所示,本实施例与实施例1的结构基本相同,其不同之处在于清洁气体的出口垂直向上,出口与拦截过滤段圆柱体采用圆型渐缩管连接。这种结构使含尘气流流动均匀,不包含气流流动死角,适用于风管连接高度允许较高的场所。本实施例设置了4条滤袋,其气步比为14m/min。测试结果显示:入口速度为15m/s时,过滤风速为0.236m/s,压力损失为1043Pa,总捕集效率为95%,比原旋风除尘器捕集效率提高10%,压力损失仅增大不到20%。如果增设多条滤袋,增大过滤面积,可以减小压力损失,使其压力损失小于1000Pa。由此证明,本实用新型收尘效率高,压损中等,仅比普通旋风除尘器压损高不到20%。Embodiment 2: As shown in Figure 3, the structure of this embodiment is basically the same as that of Embodiment 1, the difference is that the outlet of the clean gas is vertically upward, and the outlet is connected to the cylinder of the intercepting filter section by a circular reducer. This structure makes the dust-laden airflow flow evenly without air flow dead angle, and is suitable for places where the height of the air duct connection is allowed to be high. In this embodiment, four filter bags are set, and the air step ratio is 14m/min. The test results show that: when the inlet velocity is 15m/s, the filtration wind velocity is 0.236m/s, the pressure loss is 1043Pa, the total collection efficiency is 95%, which is 10% higher than the original cyclone dust collector, and the pressure loss only increases Less than 20%. If more filter bags are added to increase the filter area, the pressure loss can be reduced to less than 1000Pa. This proves that the utility model has high dust collection efficiency and moderate pressure loss, which is only less than 20% higher than that of ordinary cyclone dust collectors.

Claims (5)

1. monoblock type cyclonic filter deduster, comprise air inlet pipe (1), eddy flow section blast pipe (2), filter bag (3), interception section blast pipe (4), cylinder (5), cone (6), ash bucket (7) and apertured disc (9), it is characterized in that described filter bag is placed with the cylindricality brandreth in (3); Described filter bag (3) is stuck on the described apertured disc (9); Described apertured disc (9) links to each other with cylinder (5); Described cylinder (5) links to each other with described cone (6); Described cone (6) links to each other with described ash bucket (7); Described air inlet pipe (1) links to each other with described cylinder (5) in described filter bag (3) below; Described eddy flow section blast pipe (2) has the gradient at the top cover place, and in described filter bag (3) below, links to each other with described cylinder (5); Described interception section blast pipe (4) is in described filter bag (3) top, and links to each other with cylinder (5).
2. monoblock type cyclonic filter deduster according to claim 1 is characterized in that, described apertured disc (9) adopts ring flange to be connected with cylinder (5), and the centre is provided with sealing gasket (8), and fixing with bolt (10).
3. monoblock type cyclonic filter deduster according to claim 1 is characterized in that, described eddy flow section blast pipe (2) has the gradient of 15 degree at the top cover place.
4. monoblock type cyclonic filter deduster according to claim 1 is characterized in that, described air inlet pipe (1) tangentially links to each other with described cylinder (5).
5. monoblock type cyclonic filter deduster according to claim 1 is characterized in that, described interception section blast pipe (4) adopts round reducing pipe to be connected with described cylinder (5).
CN2009202147984U 2009-12-03 2009-12-03 An Integral Cyclone Filter Dust Collector Expired - Fee Related CN201572589U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103285701A (en) * 2013-06-04 2013-09-11 江苏南方涂装环保股份有限公司 High-efficiency and low-resistance dust remover for gas separation and purification
CN103537154A (en) * 2013-09-30 2014-01-29 陈美青 Three-dimensional composite dust remover
CN104308165A (en) * 2014-08-29 2015-01-28 北京京磁永磁科技发展有限公司 Jet mill

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103285701A (en) * 2013-06-04 2013-09-11 江苏南方涂装环保股份有限公司 High-efficiency and low-resistance dust remover for gas separation and purification
CN103285701B (en) * 2013-06-04 2016-03-02 江苏南方涂装环保股份有限公司 A kind of efficient low-resistance deduster for gas separaion purification
CN103537154A (en) * 2013-09-30 2014-01-29 陈美青 Three-dimensional composite dust remover
CN103537154B (en) * 2013-09-30 2016-01-06 陈美青 Three-dimensional composite dust remover
CN104308165A (en) * 2014-08-29 2015-01-28 北京京磁永磁科技发展有限公司 Jet mill

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