CN201553073U - 煤矿用连采设备快速搬运车 - Google Patents
煤矿用连采设备快速搬运车 Download PDFInfo
- Publication number
- CN201553073U CN201553073U CN2009200495850U CN200920049585U CN201553073U CN 201553073 U CN201553073 U CN 201553073U CN 2009200495850 U CN2009200495850 U CN 2009200495850U CN 200920049585 U CN200920049585 U CN 200920049585U CN 201553073 U CN201553073 U CN 201553073U
- Authority
- CN
- China
- Prior art keywords
- lorry
- hydraulic
- self
- frame
- flat truck
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Abstract
一种煤矿用连采设备快速搬运车，设有自走平板车和动力源车，动力源车上设有柴油发动机和液压泵站，自走平板车设有车架，在车架的下面设有液压悬架，每个液压悬架平衡臂的轴颈上装有轮轴，轮轴分为驱动轴和从动轴，驱动轴上装有减速机及液压马达，自走平板车的电液控制系统通过液压软管及电缆和动力源车相接。自走平板车的车架为网格式结构，在车架上表面铺焊有厚钢板，钢板上铺有一层橡胶板。在自走平板车车架的四角设有液压伸缩支腿。在自走平板车和动力源车之间设有保险索。动力源车通过管线、缆线向自走平板车提供动力。整车运行灵活，在较小的场合，可实现无滑移或少滑移行驶。便于煤矿用连采机等大型机械设备在井下进行快速搬运。
Description
煤矿用连采设备快速搬运车
技术领域
[0001] 本实用新型涉及一种煤矿井下的运输设备，特别是一种煤矿用连采设备快速搬运
车。
背景技术
[0002] 在现代化的大型煤矿中，使用许多重型设备，由于这些设备自身重量较大，十分笨 重，再加上煤矿井下采煤和运输巷道狭窄，地面条件恶劣，给这些重型设备的搬运带来了很 大困难。
发明内容
[0003] 本实用新型要解决的技术问题是针对现有技术的不足，提出了一种运行灵活，便 于煤矿用连采机等大型机械设备在井下进行运输的快速搬运车。
[0004] 本实用新型要解决的技术问题是通过以下技术方案来实现的，一种煤矿用连采设 备快速搬运车，其特点是：设有自走平板车和动力源车，动力源车上设有柴油发动机和液压 泵站，自走平板车设有车架，在车架的下面设有液压悬架，每个液压悬架平衡臂的轴颈上装 有轮轴，轮轴分为驱动轴和从动轴，驱动轴上装有减速机及液压马达，自走平板车的电液控 制系统通过液压软管及电缆和动力源车相接。
[0005] 本实用新型要解决的技术问题还可以通过以下技术方案来进一步实现，自走平板 车的车架为网格式结构，在车架上表面铺焊有厚钢板，钢板上铺有一层橡胶板。
[0006] 本实用新型要解决的技术问题还可以通过以下技术方案来进一步实现，在自走平 板车车架的四角设有液压伸缩支腿。
[0007] 本实用新型要解决的技术问题还可以通过以下技术方案来进一步实现，在自走平 板车和动力源车之间设有保险索。
[0008] 本实用新型与现有技术相比，为分体式自走动力平板车，包括自走平板车和动力 源车，动力源车通过管线、缆线向自走平板车提供动力。整车运行灵活，在较小的场合，可实 现无滑移或少滑移行驶。便于煤矿用连采机等大型机械设备在井下进行快速搬运。
附图说明
[0009] 图1为本实用新型的结构简图。
[0010] 图2为图1的俯视图。
具体实施方式
[0011] 一种煤矿用连采设备快速搬运车，为分体式自走动力平板车，由自走平板车4、动 力源车1和缓降式上车桥三部分组成。主要用于连采机等大型机械设备的井下运输。自 走平板车承载、运输货物，车上备有可拆卸的驻车止动器，在联采机装车将其前后固定以防 串动；动力源安放在普通井下运输车上随行，通过液压软管3及电缆2向自走平板车4提供动力；缓降式上车桥形成坡道供联采机自行登车，上车桥为整体式机械连接，保证两边同步。自走平板车的车架5为网格式结构，在车架5上表面铺焊有厚钢板，钢板上铺有一层橡 胶板。在自走平板车车架5的四角设有液压伸缩支腿6。自走平板车和动力源车之间设有 保险索7。
[0012] 动力源车1上设有柴油发动机和液压泵站，自走平板车设有车架5，在车架的下面 设有液压悬架，每个液压悬架平衡臂的轴颈上装有轮轴，轮轴分为驱动轴和从动轴，驱动轴 上装有减速机及液压马达。
[0013] 自走动力平板车结构特点：a.驾驶人员可在车上，亦可随行。视野开阔，方便观 察。b. 750mm超低货台，必要时还可小范围调节。c.联采机自行登车时，平板车四角的支撑 油缸支撑地面，确保稳定安全。d.由油缸驱动的转向系统采用摆臂拉杆式结构安全可靠。 八字形转向，转向半径小，机动性好。e.车架为网格式结构，布置紧凑，具有足够的强度。货 台表面铺焊12mm厚钢板，确保履带碾压不变形。货台面上再铺一层橡胶板，防止连采机滑 动。f.悬架为液压悬架，三点支承，可随意左右或前后任一侧调高，即使路面倾斜也能保持 货台水平。无论在何种恶劣路况下均能保证各轴承载均勻。g.悬架旋转采用立轴式结构， 节省了高度空间。h.轮轴装在每个悬架平衡臂的轴颈上，轴可绕平衡臂作横向摆动，以适应 路面的不平。驱动轴上装有减速机及驱动马达，采用液压传动。轮胎选用台湾产充填式实 心轮胎，弹性高耐磨，深花纹胎体附着力强，易于维修保养。i.可拆卸的驻车止动器锚定后 行程可调节，使用方便。在联采机装车后将其固定。左右两边增加栓固装置，货台两边增加 绳钩或绳环，配绳索张紧器。
[0014] 该车是“机-电-液”相结合的高技术产品。采用静液压驱动行走、转向、悬挂升 降调平及辅助支腿伸缩。采用工业级微机来控制行走、转向和升降，能够实现直行、斜行、八 字等多种运行模式。整车运行灵活，在较小的场合，可实现无滑移或少滑移行驶。
[0015] 动力系统
[0016] 连采机及其后配套设备快速搬运车所有动力来自于（康明斯）水冷涡轮增压柴油 发动机，它通过分动箱、驱动泵、液压马达、减速器作用于驱动轮组实现行走；另一路径亦由 工作泵、转向和升降及支腿油缸实现转向和升降功能。该车的冷却系统可确保正常的操作 温度。液压油冷却设有开关键，司机可根据天气情况选择。
[0017] 动力系统与主车分离，动力源车在主车前面行驶。主车电液控制系统与动力源通 过液压软管及电缆相连。主车与动力源车间有保险索，以防液压软管及电缆拉断。动力源 车高不超过2. 8m，保证其通过性。
[0018] 行走及制动系统
[0019] 采用静液压闭式驱动系统，油泵为德国力士乐生产的闭式变量泵；整车采用德国 力士乐生产的液压马达和减速器，安全可靠；整车车速进行无级调速，柴油机转速和车的行 驶速度由柴油机转速根据负载情况自动设定，采用闭环控制系统；车的行驶速度的调节是 通过改变行驶变量泵排量实现，当发动机达到最高转速并且行驶变量泵达到最大排量时， 本车也实现最高行驶速度。
[0020] 本车根据实际使用工况需要，可实现无级变速，在车辆行驶中驾驶员可以通过调 整油门踏板改变车速，在上下坡时能保证正常驻车和启动。
[0021] 本车驻车制动采用轮边减速机中的纯机械驻车制动，常压制动，行驶时靠液压解除制动，该制动器为湿式制动器；行车制动采用可以实现任何情况下的制动，确保车辆的安 全运行。闭式液压系统实现；车辆发生故障，可手动解除制动。采用这种制动模式可以实 现任何情况下的制动，确保车辆的安全运行，满足车辆防爆要求。车辆四角设置紧急制动按 钮，保证有效紧急制动。制动不受天气、湿度等环境影响。
[0022] 悬挂系统的升降
[0023] 该车采用一种新型的液压悬挂技术，能使载荷均担，提高整车的通过性、平顺性及 减震性，使整车的性能大大得到提升。当车辆行驶在路面横向不规则时由轮组的摆轴调整； 遇倾斜路面时操作人员能够手动调整车架上平面某边或某角的相对高度，也可以按所要求 的角度倾斜同步提升（同步误差小于3% )，调整时保证每个（一组）悬挂承载基本相同。
[0024] 升降系统及转向系统的工作压力是由高压泵产生，工作压力< 300bar。当车辆行 驶在路面纵向不规则时由轴负载液压油缸来补偿，实现车辆的水平行走，升降油缸的总行 程80mm，一般情况下平台提升60mm，油缸铰接在转向轮架上，力矩自由悬浮，可避免油缸的 损坏。并安装有软管安全防爆阀，油管破裂时具有自锁功能。
[0025] 液压支腿
[0026] 该车设有4个液压支腿，在连采机上行或下行时，液压支腿和悬挂一起分担载荷， 防止车辆倾覆，保证连采机上行或下行的安全。液压支腿系统装有液压锁，保证支腿可靠工 作。
[0027] 液压系统
[0028] 整车液压系统有行走驱动、转向、支腿和悬挂等系统组成；驱动液压系统是变量 泵、高速液控变量马达、行走减速器、液压管路组成的闭式系统；根据车辆的实际负载，通过 DA控制改变行驶泵排量来实现无级变速，满足不同负载的要求；转向、悬挂系统是比例多 路阀控制液压缸的速度，减少了系统管路和阀块。在液压系统的吸入及回路管道上有高品 质的过滤器过滤液压油，把液压油的杂质减至最少，以增加其可靠性和使用寿命。系统带有 止回阀，不需把液压油排放即可清理或更换滤芯。液压系统配有冷却器，当油温超过设定 温度时可进行油液冷却。液压油箱配备空气滤清器、液位液温计、放油塞等附件便于油箱维 护。
[0029] 车电及微电系统
[0030] 车电系统由发电机、2个12V蓄电池组、照明灯等组成。该车装有4个主车头灯、方 向信号灯、危险信号灯、刹车灯及行驶警示灯，还配有大音量喇叭。车头灯采用散射灯。 [0031 ] 微电系统是由车辆专用微控制器、传感器和反馈系统及电路组成。整车操控采用 遥控器操作，工作状态直观地显示在液晶屏幕上，对整车实施控制，实现各种动作。显示器 设有负载重力中心显示及安全区范围；故障自动诊断显示与报警；负载重量分区及总重显 示；发动机油压、水温、冷却水最低水位、空气过滤器状态显示；高压过滤器状态、出油和回 油过滤器状态。
[0032] 控制系统不但对全车动作发布操作指令，而且对操作过程实时监控。在发生误操 作时显示屏会给出警示和故障提示。
[0033] 根据现场的防爆要求，微电系统控制柜采用隔爆控制柜。遥控器也采用防爆型遥 控器以及所有接线盒均采用防爆型。通过以上防爆措施能有效满足现场防爆要求。
[0034] 主要技术特点[0035] 1.结构设计符合用户提出要求，承载能力强，能适应各种工况；
[0036] 2.该车转向跟随性可以调节，直到适合司机操作习惯；
[0037] 3.关键元器件均采用进口，可靠性高；
[0038] 4.整机采用工业级微机进行实时监测与控制，控制灵活精确，安全可靠.
[0039] 5.整车电控、制动等考虑防爆要求，满足煤矿使用。
Claims (4)
- 一种煤矿用连采设备快速搬运车，其特征在于：设有自走平板车和动力源车，动力源车上设有柴油发动机和液压泵站，自走平板车设有车架，在车架的下面设有液压悬架，每个液压悬架平衡臂的轴颈上装有轮轴，轮轴分为驱动轴和从动轴，驱动轴上装有减速机及液压马达，自走平板车的电液控制系统通过液压软管及电缆和动力源车相接。
- 2.根据权利要求1所述的煤矿用连采设备快速搬运车，其特征在于：自走平板车的车 架为网格式结构，在车架上表面铺焊有厚钢板，钢板上铺有一层橡胶板。
- 3.根据权利要求1所述的煤矿用连采设备快速搬运车，其特征在于：在自走平板车车 架的四角设有液压伸缩支腿。
- 4.根据权利要求1所述的煤矿用连采设备快速搬运车，其特征在于：在自走平板车和 动力源车之间设有保险索。
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102410042A (zh) * | 2011-11-23 | 2012-04-11 | 太原理工大学 | 一种履带行走式采煤机搬运车 |
| CN102454415A (zh) * | 2010-10-18 | 2012-05-16 | 连云港天明装备有限公司 | 井下设备快速搬运平台 |
-
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102454415A (zh) * | 2010-10-18 | 2012-05-16 | 连云港天明装备有限公司 | 井下设备快速搬运平台 |
| CN102410042A (zh) * | 2011-11-23 | 2012-04-11 | 太原理工大学 | 一种履带行走式采煤机搬运车 |
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