CN201552822U - Marking machine for full-automatic bearing mark plate of railway vehicle - Google Patents

Abstract

The utility model discloses a marking machine for a full-automatic bearing mark plate of a railway vehicle. The complete machine comprises a printing mechanism, a printing control system, an automatic feeding/discharging system and a noise processing part, wherein the printing mechanism consists of a printing needle head, a printer, a 16-core cable, and the printing needle head is connected on the printer; the printing control system comprises a main control computer, a printing controller, a pressure regulating valve, a switchboard and a relative software control system; the pressure regulating valve is connected with the printer by an airpipe; the pressure regulating valve is connected with the airpipe by an air source; the printer is connected with the printing controller by the 16-core cable; the printing controller is connected with a power supply by a 3-core power line; the printing controller is connected with the computer by a 25-core data line; and the automatic feeding/discharging system consists of a mechanical structure, a parallel double-rod cylinder, an electromagnetic valve and an approach switch. The marking machine has the benefit that the conditions of unclear words and irregular arrangement up and down of the manual printing mark information used in the past can be completely changed.

Description

Rolling stock full-automatic bearing mark plate marking machine

Technical field

The utility model rolling stock full-automatic bearing mark plate marking machine is applicable to the maintenance of passenger train, truck vehicle.Material loading, blanking, quarter are beaten all processes by microcomputer automatic control, history is carved and is beaten the data automated back-up, meets relevant rolling bearing mark manual labour at quarter skill requirement in the 8.4 rolling bearing mark plate marks in Ministry of Railways's " the railway freight-car wheel is to assembling and the regulation of inspection and repair with rolling bearing " fully.

Background technology

In today of railway great development, be during thematic visitor, lorry are developed with high speed, heavy duty, the assembling of car body, maintenance part be the most important thing more and more.Yet, the maintenance of the most rolling stock sections of China, factory also rests on the level in the 60 to 70's, particularly carves mark will, manual operations, precision is low, and working strength of workers is big, can not satisfy speed-increase train maintenance requirement, simultaneously, because countries in the world railway equipment and inspection standard difference though external sophisticated equipment technical merit is high, can not well adapt to the standard and the state of art of China.Domestic also have manufacturer of a few family introducing new and high technology at present, making many effort aspect the exploitation rolling stock full-automatic bearing mark plate marking machine, but strict Automatic Control process all is unrealized, after our the maintenance factory investigation to lot of domestic and foreign, use for reference and absorption state, the advantage and the design experiences of inside and outside product, capture automatic loading/unloading, automatically locate, once finish automatically and carve the specification requirement of beating, need not manually change to carve and break material, thoroughly realized microcomputer control, beat process disposable full-automatic quarter, and the reservation networks interface, realize RMON and management.

Summary of the invention

It is unclear that the purpose of this utility model is to overcome existing railway manually-operated writing, irregular up and down deficiency.

In order to overcome above-mentioned deficiency, character and figure input computer that the utility model provides a kind of operating personnel of employing will print by certain rule, the computer control print needle is pressed character, the track of figure moves, simultaneously compressed air makes print needle move back and forth with the frequency of per second 200 times, thereby gets character and the figure that is made of continuous dot matrix on workpiece.Thereby guaranteed the clear, neat of writing.

The technical scheme that its technical problem that solves the utility model adopts is: complete machine comprises printing mechanism, print control system, automatic loading and unloading system, noise treatment part; Described printing mechanism is made up of printing syringe needle, printer, 16 core cables, prints syringe needle and is connected on the printer; Described print control system comprises a main control computer, print control unit, air pressure regulator, distribution board and related software control system; Air pressure regulator is connected with tracheae with printer, and air pressure regulator is connected with tracheae with source of the gas, and printer is connected with 16 core cables with print control unit, and print control unit is connected with 3 core power lines with power supply, and print control unit is connected with 25 core data wires with computer; Described automatic loading and unloading system is by frame for movement, parallel double rods cylinder, magnetic valve, form near switch, frame for movement wherein comprises material loading arm, blanking arm, sucker, location-plate, care feed tray, clamping plate, crossbeam, sucker is installed on material loading arm and the blanking arm, and material loading arm and blanking arm are installed on the parallel double rods cylinder.

The beneficial effects of the utility model: the writing that changes the manual printing flag information that uses in the past fully is unclear, irregular up and down situation.Rolling stock full-automatic bearing mark plate marking machine can realize expecting that the board loading and unloading grasp automatically, print accurately location, make the material board that prints neatly unified, and the realization type information is extracted automatically by HMIS, also can be by the disposable typing of the information that input interface will be printed, the operator only need click, and system will print all information successively, and the material board that printing is finished proper alignment in order, the operator is easy to use.Fully compatible the no axle box double-row conical bearing mark plate of this product and axle box single row cylindrical roller bearing mark plate is arranged and change k2, k6, commentaries on classics 8G crossbar mark plate mark is beaten quarter.Rolling stock full-automatic bearing mark plate marking machine is a present state endoadaptation automaticity height, the control accuracy height, and good reliability can satisfy the specification requirement of present railway speed increase to wheel assembling level; The utility model possesses network communication interface, can carry out communication with the HIMS system in workshop, and railway network information-based progressive provide technical support and assurance are provided.

Description of drawings

Accompanying drawing is the structural representation of the utility model embodiment.

Fig. 1: the front view of the utility model structure

Fig. 2: the vertical view of the utility model structure

Fig. 3: the left view of the utility model structure

Among the figure: go up magazine (1), following magazine (2), material loading arm (3), blanking arm (4), print syringe needle (5), linear slide rail (6), slim cylinder (7), cushion pad (8), care feed tray (9), pressing plate (10), light-duty cylinder SC32 * 200 (11), sucker (12), location-plate (13), clamping plate (14), light-duty cylinder SC32 * 125 (15), parallel double rods cylinder (16)

The specific embodiment

The purpose of this utility model is to reach computer control by following measure to carve the realization of beating overall process.

At first, connect printer and regulate support with screw, connect air pressure regulator and printer with the 6mm tracheae, connect printer and controller with 16 core cables, connect controller and power supply with 3 core power lines, connect controller and computer with 25 core data wires, connect air pressure regulator and source of the gas, print needle is connected on the printer with tracheae (user provides).Care should be used to was careful when connection was installed.Screws all on the connecting line must be tightened, and air pressure regulator must vertically be placed.Printer not only can be installed in to regulate on the support and print, and also can be installed on other processing equipment to print.Equally, print needle not only can be printed down, also can print by 360 degree any directions towards the space, this makes the user can use it for automatic production line easily, make that also the bottom than the weight body of printing side surface of workpiece and being difficult for overturning becomes easily, only provide as annex so regulate support.

Then, the mark plate placement is gone up on the magazine (1), light-duty cylinder SC32X125 (15) drive linear slide rail (6) make care feed tray (9) move to blanking arm (4) under, at this moment, material loading arm (3) moves down with parallel double rods cylinder (16), after sucker (12) sucks mark plate, material loading arm (3) resets mark plate is sling, light-duty cylinder SC32X200 (11) drives transverse arm and moves right, up to the position that moves to right-hand member cushion pad (8), this moment the material loading arm (3) move to care feed tray (9) just on put, and mark plate is put on the care feed tray (9), after location-plate (13) and clamping plate (14) clamp mark plate, material loading arm (3) resets, transverse arm resets, care feed tray (9) resets, slim cylinder (7) drives pressing plate (10) mark plate is compressed, this moment, the material loading process finished, and printing syringe needle (5) can start automatically, prints according to computer input information, after printing end, care feed tray (9) move to blanking arm (4) under, blanking arm (4) descends, sucker (12) compresses mark plate, location-plate (13) and clamping plate (14) reset, the blanking arm moves on (4), and mark plate is sling, and care feed tray (9) resets, transverse arm moves to right, blanking arm this moment (4) moves to down directly over the magazine (2), and blanking arm (4) is put into mark plate on the magazine, and resets, transverse arm resets, and has finished one time print procedure this moment.

Automatic loading and unloading system adopts the courteous cylinder in Ya De, Korea S's import vacuum cup; Utilize servomotor PLC control system, frame for movement is frame-type, control system adopts computer technology and automatic control technology, use high precision position detecting element and Position Control technology, the time real reflection position data, thereby guarantee the control accuracy of position, microcomputer obtains sensor data signal and the relevant railway standard requirement of basis by data collecting card; Hardware configuration is reserved powerful network support interface function, and software program is furnished with telemanagement and monitoring program module, can be at any time according to on-the-spot needs extended network function.

The utility model rolling stock full-automatic bearing mark plate marking machine has been realized following function by above technical scheme support: print syringe needle and locate automatically; Automatically finish material loading, blanking.Beat process the quarter of suitable different product; The automaticity height, production efficiency height, control accuracy height, reliability height; Possess corresponding communication interface, can carry out communication with the HIMS system in workshop.Printer and the distributed design of automatic loading/unloading that rolling stock full-automatic bearing mark plate marking machine is adopted when hardware design can realize automatically and manual quick conversion.Fully compatible the no axle box double-row conical bearing mark plate of this product with axle box single row cylindrical roller bearing mark plate is arranged.

Claims (1)

1. rolling stock full-automatic bearing mark plate marking machine, it is characterized in that: complete machine comprises printing mechanism, print control system, automatic loading and unloading system, noise treatment part; Described printing mechanism is made up of printing syringe needle (5), printer, 16 core cables, prints syringe needle (5) and is connected on the printer; Described print control system comprises a main control computer, print control unit, air pressure regulator, distribution board and related software control system; Air pressure regulator is connected with tracheae with printer, and air pressure regulator is connected with tracheae with source of the gas, and printer is connected with 16 core cables with print control unit, and print control unit is connected with 3 core power lines with power supply, and print control unit is connected with 25 core data wires with computer; Described automatic loading and unloading system is by frame for movement, parallel double rods cylinder (16), magnetic valve, form near switch, frame for movement wherein comprises material loading arm (3), blanking arm (4), sucker (12), location-plate (13), care feed tray (9), clamping plate (14), crossbeam, sucker (12) is installed on material loading arm (3) and the blanking arm (4), and material loading arm (3) and blanking arm (4) are installed on the parallel double rods cylinder (16).

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