CN201540906U - LED conduction heat dissipation packaging structure - Google Patents

LED conduction heat dissipation packaging structure Download PDF

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Publication number
CN201540906U
CN201540906U CN200920237236.1U CN200920237236U CN201540906U CN 201540906 U CN201540906 U CN 201540906U CN 200920237236 U CN200920237236 U CN 200920237236U CN 201540906 U CN201540906 U CN 201540906U
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China
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led
radiating
heat
bracket
heat conducting
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Expired - Fee Related
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CN200920237236.1U
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Chinese (zh)
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李志立
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Zhongguang Lighting Co Ltd
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Zhongguang Lighting Co Ltd
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    • H10W72/01515
    • H10W72/075

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Abstract

The utility model discloses an LED heat conducting and radiating encapsulation structure which comprises a main bracket, an auxiliary bracket and a supporting plate, wherein the plane part of the upper end of the main bracket is provided with a concave cup which is internally provided with an LED wafer; and the side of the main bracket is provided with at least one heat conducting and radiating sheet. The LED heat conducting and radiating encapsulation structure is simple, has good radiating effect as the main bracket adopts the heat conducting and radiating sheet with larger heat conducting and radiating area, effectively solves the heat conducting and radiating problem when a high-current high-power LED works and generates heat, reduces the optical attenuation and prolongs the service life.

Description

LED导散热封装结构 LED conduction heat dissipation packaging structure

技术领域technical field

本实用新型涉及一种LED封装结构,具体涉及一种LED导散热封装结构。The utility model relates to an LED package structure, in particular to an LED conduction and heat dissipation package structure.

背景技术Background technique

LED是一类可直接将电能转化为可见光和辐射能的发光器件,具有工作电压低,耗电量小,发光效率高,发光响应时间极短,光色纯,结构牢固,抗冲击,耐振动,性能稳定可靠,重量轻,体积小成本低等一系列特性,发展突飞猛进,现已能批量生产整个可见光谱段各种颜色的高亮度、高性能产品。为进一步拓展LED的应用场合,不少生产厂家着手研究大电流大功率的LED和于一LED单元内封装多个LED晶片的LED。然而,上述大电流大功率LED散热问题及多晶片LED的封装多样性、电气连接多样性及电气连接检测的方便性等技术问题,以及如何使用现有的传统自动化生产设备进行大量生产LED,是目前的LED支架结构难以有效解决的。为此中国专利ZL200720058098.1公开了一种多功能支架,其有一主支架、位于主支架两侧的副支架及用于连接承托主支架和副支架的承托板,主支架和副支架都设有引脚,其解决了多晶片LED的封装多样性、电气连接多样性及电气连接检测的方便性等技术问题,同时其较现有一般LED支架散热好,但仍不能满足大电流大功率LED的散热要求。LED is a kind of light-emitting device that can directly convert electrical energy into visible light and radiant energy. It has low working voltage, low power consumption, high luminous efficiency, extremely short luminous response time, pure light color, firm structure, impact resistance and vibration resistance. , stable and reliable performance, light weight, small size and low cost, etc., have developed by leaps and bounds, and are now able to mass-produce high-brightness, high-performance products of various colors in the entire visible spectrum. In order to further expand the application occasions of LEDs, many manufacturers have begun to study high-current and high-power LEDs and LEDs that package multiple LED chips in one LED unit. However, the above-mentioned high-current and high-power LED heat dissipation problems and technical problems such as the packaging diversity of multi-chip LEDs, the diversity of electrical connections, and the convenience of electrical connection inspections, as well as how to use existing traditional automated production equipment to mass-produce LEDs, are problems. The current LED bracket structure is difficult to effectively solve. For this reason Chinese patent ZL200720058098.1 discloses a kind of multifunctional support, and it has a main support, the secondary support that is positioned at the main support both sides and is used for connecting the supporting plate of supporting main support and secondary support, and main support and secondary support are There are pins, which solve the technical problems of multi-chip LED packaging diversity, electrical connection diversity, and the convenience of electrical connection detection. At the same time, it has better heat dissipation than the existing general LED bracket, but it still cannot meet the requirements of high current and high power. LED thermal requirements.

发明内容Contents of the invention

本实用新型的目的在于针对上述问题不足之处,提供一种LED导散热封装结构,其更有效解决大电流大功率LED工作时产生热量的导散热问题,减少光衰延长使用寿命。The purpose of this utility model is to provide an LED conduction and heat dissipation packaging structure for the shortcomings of the above problems, which can more effectively solve the problem of conduction and heat dissipation of heat generated by high-current and high-power LEDs, reduce light decay and prolong service life.

LED导散热封装结构,包括一主支架、副支架和承托板,所述主支架上端平面部设有一凹陷杯,该凹陷杯内装有LED晶片,所述主支架侧边设有至少一导散热片。The package structure of LED conduction and heat dissipation includes a main support, an auxiliary support and a support plate. A concave cup is provided on the upper plane of the main support, and an LED chip is housed in the concave cup. At least one heat conduction and heat dissipation piece.

进一步,为了增加导散热效果,上述主支架前后两侧边分别设有一导散热片。Further, in order to increase the effect of conduction and heat dissipation, a heat conduction fin is respectively provided on the front and rear sides of the above-mentioned main bracket.

更优选为,上述LED晶片周围设有将其包封在凹陷杯内的可导散热荧光粉胶层。More preferably, a thermally conductive phosphor adhesive layer is provided around the above-mentioned LED chip to enclose it in the concave cup.

上述主支架和副支架上端部包封有无色透明树脂。The upper ends of the main support and the auxiliary support are encapsulated with a colorless and transparent resin.

本实用新型结构简单,其主支架采用具有较大导散热面积的导散热片进行散热,散热效果良好,有效解决大电流大功率LED工作时产生热量的导散热问题,减少光衰延长使用寿命。The utility model has a simple structure, and its main bracket adopts heat conduction fins with a large conduction and heat dissipation area for heat dissipation, which has a good heat dissipation effect, effectively solves the conduction and heat dissipation problem of heat generated by high-current and high-power LEDs, reduces light decay and prolongs service life.

附图说明Description of drawings

图1为本实用新型封装结构剖视图;Fig. 1 is a sectional view of the utility model packaging structure;

图2为本实用新型爆炸图。Figure 2 is an exploded view of the utility model.

图中:In the picture:

1-主支架;           2-副支架;        3-承托板;1-main support; 2-secondary support; 3-supporting plate;

4-LED晶片;          5-导线;          6-荧光粉胶层;4-LED chip; 5-wire; 6-phosphor glue layer;

7-高温固化环氧树脂; 11-主支架平面部; 12-主支架散热片;7-High temperature curing epoxy resin; 11-Plane part of the main bracket; 12-Heat sink of the main bracket;

13-主支架安装脚;    21-副支架平面部; 22-副支架引脚;13-main bracket mounting feet; 21-sub-bracket flat part; 22-sub-bracket pins;

23-副支架安装脚;    31-避让穿孔;     32-引脚过孔;23-Auxiliary bracket mounting feet; 31-Avoid perforation; 32-Pin vias;

33-安装孔;          34-过孔33-mounting hole; 34-via hole

以下通过附图和具体实施方式对本实用新型作进一步描述:Below by accompanying drawing and specific embodiment the utility model is further described:

具体实施方式Detailed ways

如图1和2所示,本实用新型所述的LED导散热封装结构,包括一主支架1、副支架2和承托板3。As shown in FIGS. 1 and 2 , the LED conduction and heat dissipation packaging structure described in the present invention includes a main support 1 , a secondary support 2 and a support plate 3 .

具体为:上述主支架1上端为一平面部11,该平面部11一侧设有直插的安装脚13,平面部11中间设有一凹陷杯111,凹陷杯11的横截面为一上底边大于下底边的梯形且其杯内装有LED晶片4。上述副支架2由一平面部21及自平面部21向下一延伸出的两只引脚22和直插的安装脚23组成。Specifically: the upper end of the above-mentioned main bracket 1 is a plane part 11, the side of the plane part 11 is provided with a straight-inserted mounting foot 13, and a recessed cup 111 is provided in the middle of the plane part 11, and the cross section of the recessed cup 11 is an upper bottom edge It is larger than the trapezoid of the lower base and LED chip 4 is housed in its cup. The auxiliary bracket 2 is composed of a plane portion 21 , two pins 22 extending downward from the plane portion 21 , and mounting feet 23 inserted directly.

为了增加导散热效果,上述主支架1侧边设有至少一导散热片12,最佳为上述主支架1前后两侧边分别设有一导散热片12。上述LED晶片4周围设有将其包封在凹陷杯内的可导散热荧光粉胶层6。上述主支架和副支架上端部包封有无色透明树脂7。In order to increase the effect of conduction and heat dissipation, at least one heat conduction fin 12 is provided on the side of the above-mentioned main support 1 , preferably, one heat conduction fin 12 is respectively provided on the front and rear sides of the above-mentioned main support 1 . The above-mentioned LED chip 4 is provided with a heat-conducting and heat-dissipating phosphor glue layer 6 encapsulating it in the concave cup. The upper ends of the main bracket and the sub bracket are encapsulated with a colorless and transparent resin 7 .

进一步,上述主支架散热片12与副支架之引脚22排成对开双列直插结构,这使封装后的LED可采用双列直插封装DIP(Dual In-line Package)封装技术进行组装灯具。主支架之平面部11与副支架之平面21位于同一水平面上。上述承托板3为PCB印刷电路板。承托板3上设有与主支架之散热片12对应过孔34和副支架之引脚22对应引脚过孔32,其还设有与主支架之安装脚13和副支架之安装脚23对应的安装孔33,该承托板3上还设有与主支架之凹陷杯111对应的避让穿孔31。主支架之安装脚13和副支架之安装脚23可通过安装孔33并弯折扣压在承托板3底面。承托板3除供承托主支架1和副支架2外,还可以选择性地供LED晶片4作电气连接之用;承托板3与主支架1及副支架2通过机械加工结合成型,使该多功能LED支架通过封装后其引脚便加坚固。Further, the heat sink 12 of the above-mentioned main bracket and the pin 22 of the auxiliary bracket are arranged in a split double in-line structure, which enables the packaged LED to be assembled using the dual in-line package DIP (Dual In-line Package) packaging technology lamps. The plane part 11 of the main support and the plane 21 of the auxiliary support are located on the same horizontal plane. The above-mentioned support plate 3 is a PCB printed circuit board. The support plate 3 is provided with via holes 34 corresponding to the heat sink 12 of the main bracket and pin via holes 32 corresponding to the pins 22 of the sub bracket. It is also provided with the mounting feet 13 of the main bracket and the mounting feet 23 of the sub bracket. Corresponding to the mounting hole 33 , the support plate 3 is also provided with an escape perforation 31 corresponding to the concave cup 111 of the main bracket. The mounting feet 13 of the main bracket and the mounting feet 23 of the auxiliary bracket can pass through the mounting holes 33 and be bent and pressed against the bottom surface of the supporting plate 3 . In addition to supporting the main bracket 1 and the auxiliary bracket 2, the supporting plate 3 can also be selectively used for electrical connection of the LED chip 4; the supporting plate 3 is combined with the main bracket 1 and the auxiliary bracket 2 through machining, The pins of the multifunctional LED bracket are strengthened after being packaged.

本实用新型用于大电流大功率LED封装时,先将主支架1和副支架2插到承托板3上,利用机械加工成型,再将大电流大功率的LED晶片4固着于主支架平面部的凹陷杯111中,LED晶片4引出两导线5,然后用可导散热荧光粉胶层6将LED晶体包封,在主支架1和副支架2平面部上用高温固化环氧树脂7进行包封。这样主支架1的平面部11和导散热片12及凹陷杯111与外界之接触面能迅速将LED晶片4工作时产生的热量导散,避免积聚,使LED的工作温度控制在65℃以下,进而使荧光粉的使用寿命达40000小时以上,有效解决了大电流大功率LED的导散热问题和荧光粉使用寿命问题。主支架可承载一个或多个LED晶体或承载大电流大功率的LED晶体,有效解决了LED多样式封装问题;通过冲压件及承托板上的印刷电路,可使主支架两边导散热片有选择性地进行电气连接,有效解决了LED多样性电气连接的问题。由于该LED导散热封装结构具有DIP封装结构,能够在现有传统的自动化生产设备上进行在大量生产,有效解决LED的自动化生产问题。When the utility model is used for high-current and high-power LED packaging, the main support 1 and the auxiliary support 2 are inserted on the support plate 3 first, and then formed by machining, and then the LED chip 4 with high current and high power is fixed on the plane of the main support. In the recessed cup 111 of the part, the LED chip 4 leads two wires 5, and then the LED crystal is encapsulated with a conductive heat-dissipating phosphor adhesive layer 6, and the high-temperature curing epoxy resin 7 is used on the plane part of the main support 1 and the sub-support 2. encapsulation. In this way, the contact surface between the plane part 11 of the main bracket 1, the heat conduction fin 12 and the concave cup 111 and the outside world can quickly dissipate the heat generated by the LED chip 4 during work, avoid accumulation, and control the working temperature of the LED below 65°C. Furthermore, the service life of the fluorescent powder reaches more than 40,000 hours, which effectively solves the problem of heat conduction and heat dissipation of high-current and high-power LEDs and the service life of the phosphor powder. The main bracket can carry one or more LED crystals or LED crystals with high current and high power, which effectively solves the problem of LED multi-style packaging; through the stamping parts and the printed circuit on the supporting board, the heat conduction fins on both sides of the main bracket can be effectively Selective electrical connection effectively solves the problem of diverse electrical connection of LEDs. Because the LED conduction and heat dissipation packaging structure has a DIP packaging structure, it can be mass-produced on existing traditional automatic production equipment, effectively solving the problem of LED automatic production.

Claims (4)

1.LED lead heat-dissipation packaging structure, comprise a main support, assistant support and supporting plate, described main support upper end planar portions is provided with a recess cup, and the LED wafer is housed in this recess cup, and it is characterized in that: described main support side is provided with at least one fin of leading.
2. LED according to claim 1 leads heat-dissipation packaging structure, it is characterized in that: dual-side is respectively equipped with one and leads fin before and after the described main support.
3. LED according to claim 1 leads heat-dissipation packaging structure, it is characterized in that: be provided with around the described LED wafer it is encapsulated in the heat radiation led fluorescent material glue-line in the recess cup.
4. LED according to claim 1 leads heat-dissipation packaging structure, it is characterized in that: described main support and assistant support upper end are encapsulated with colourless transparent resin.
CN200920237236.1U 2009-10-15 2009-10-15 LED conduction heat dissipation packaging structure Expired - Fee Related CN201540906U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109148667A (en) * 2017-06-27 2019-01-04 亿光电子工业股份有限公司 Packaging support structure and light-emitting device comprising same
US10680145B2 (en) 2017-08-04 2020-06-09 Everlight Electronics Co., Ltd. LED package structure and method for manufacturing same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109148667A (en) * 2017-06-27 2019-01-04 亿光电子工业股份有限公司 Packaging support structure and light-emitting device comprising same
TWI696283B (en) * 2017-06-27 2020-06-11 億光電子工業股份有限公司 Structure of package leadframe and lighting device comprising the same
CN109148667B (en) * 2017-06-27 2020-09-25 亿光电子工业股份有限公司 Packaging support structure and light-emitting device comprising same
US10680145B2 (en) 2017-08-04 2020-06-09 Everlight Electronics Co., Ltd. LED package structure and method for manufacturing same

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Granted publication date: 20100804

Termination date: 20111015