CN201530774U - A vertical glass electric melting furnace - Google Patents

A vertical glass electric melting furnace Download PDF

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Publication number
CN201530774U
CN201530774U CN200920208611XU CN200920208611U CN201530774U CN 201530774 U CN201530774 U CN 201530774U CN 200920208611X U CN200920208611X U CN 200920208611XU CN 200920208611 U CN200920208611 U CN 200920208611U CN 201530774 U CN201530774 U CN 201530774U
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furnace
glass
brick
fixed
electrode
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宁伟
汪庆卫
孙成果
陈健
陈贵康
罗理达
关志峰
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Donghua University
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Donghua University
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Abstract

本实用新型涉及一种立式玻璃电熔炉,由螺旋加料装置(1)、保温砖(5)、锆刚玉砖(6)、加料口(2)、出料口(8)、电极(3)、钢结构(7)组成,所述的保温砖(5)固定位于钢结构(7)内侧,所述的锆刚玉砖(6)位于固定保温砖(5)内侧,所述的加料口(2)和出料口(8)分别位于炉体(9)的上下两端居中位置,所述的螺旋加料装置(1)固定于炉体(9)的上端左侧,所述的电极(3)均匀分布于炉体(9)上且插入炉体(9)的内腔中。本实用新型占地面积小,参数控制精确,玻璃质量高,换料时间快,窑炉成本低,建造时间快,熔炉规模小,适合小批量生产,产品中基本无气泡、条纹和结石等缺陷,特别适用于难熔玻璃和特殊玻璃。

Figure 200920208611

The utility model relates to a vertical glass electric melting furnace, which is composed of a spiral feeding device (1), a thermal insulation brick (5), a zirconium corundum brick (6), a feeding port (2), a discharge port (8), and an electrode (3). , steel structure (7), the described thermal insulation brick (5) is fixed on the inner side of the steel structure (7), the described zirconium corundum brick (6) is located on the inner side of the fixed thermal insulating brick (5), and the described feeding port (2 ) and the discharge port (8) are respectively positioned at the center of the upper and lower ends of the body of furnace (9), and the spiral feeding device (1) is fixed on the left side of the upper end of the body of furnace (9), and the electrode (3) Evenly distributed on the furnace body (9) and inserted into the inner cavity of the furnace body (9). The utility model has small footprint, precise parameter control, high glass quality, fast refueling time, low furnace cost, fast construction time, small furnace scale, suitable for small batch production, and basically no defects such as bubbles, streaks and stones in the product. , especially suitable for refractory glass and special glass.

Figure 200920208611

Description

一种立式玻璃电熔炉 A vertical glass electric melting furnace

技术领域technical field

本实用新型涉及一种玻璃电熔炉,特别是涉及一种立式玻璃电熔炉。The utility model relates to a glass electric melting furnace, in particular to a vertical glass electric melting furnace.

背景技术Background technique

玻璃电熔炉在中国的发展起步较晚,目前国内的主要炉型是全电熔炉和电助熔窑炉。虽然这些窑炉日产量比较大,适合大批量生产,但是窑炉投资大、换料周期长,工艺调整见效慢,不适合小批量生产和异型产品。The development of glass electric melting furnaces started relatively late in China. At present, the main types of furnaces in China are all-electric melting furnaces and electric-assisted melting furnaces. Although these kilns have a relatively large daily output and are suitable for mass production, they are not suitable for small-batch production and special-shaped products due to their large investment, long refueling cycle, and slow process adjustment.

发明内容Contents of the invention

本实用新型所要解决的技术问题是提供一种立式玻璃电熔炉,以弥补现有技术的缺点和不足,以期达到满足家庭型生产、生产高档异型玻璃产品和丰富玻璃品种之目的。The technical problem to be solved by the utility model is to provide a vertical glass electric melting furnace to make up for the shortcomings and deficiencies of the prior art, in order to achieve the purpose of satisfying household production, producing high-grade special-shaped glass products and enriching glass varieties.

本实用新型解决其技术问题所采用的技术方案是:提供一种立式玻璃电熔炉,由螺旋加料装置、保温砖、锆刚玉砖、加料口、出料口、电极、钢结构和窑坎组成,所述的保温砖固定位于钢结构内侧,所述的锆刚玉砖位于固定保温砖内侧,所述的加料口和出料口分别位于炉体的上下两端居中位置,所述的螺旋加料装置固定于炉体的上端左侧,所述的电极均匀分布于炉体上且插入炉体的内腔中,所述的窑坎固定于炉体内腔中部。The technical solution adopted by the utility model to solve the technical problems is to provide a vertical glass electric melting furnace, which is composed of a spiral feeding device, heat insulating bricks, zirconium corundum bricks, feeding ports, discharging ports, electrodes, steel structures and kiln ridges , the thermal insulation brick is fixed inside the steel structure, the zirconium corundum brick is located inside the fixed thermal insulation brick, the feeding port and the discharge port are respectively located in the middle of the upper and lower ends of the furnace body, and the spiral feeding device Fixed on the left side of the upper end of the furnace body, the electrodes are evenly distributed on the furnace body and inserted into the inner cavity of the furnace body, and the kiln sill is fixed in the middle of the furnace inner cavity.

所述的电极分三层,每层电极呈水平布置。The electrodes are divided into three layers, and the electrodes of each layer are arranged horizontally.

利用窑坎来阻止玻璃液回流,促进玻璃液的对流和均化,提高玻璃液质量。The kiln sill is used to prevent the backflow of the molten glass, promote the convection and homogenization of the molten glass, and improve the quality of the molten glass.

采用垂直熔化工艺,熔化、澄清、均化和冷却一池完成。Using vertical melting process, melting, clarification, homogenization and cooling are completed in one pool.

有益效果Beneficial effect

1、立式玻璃电熔窑因为没有流液洞、上升道和料道等结构,故占地小、部件紧凑,造价相对较低;1. The vertical glass electric melting furnace has a small footprint, compact components and relatively low cost because there are no liquid flow holes, ascending channels and material channels;

2、由于总是处于垂直熔化状态,没有死料和残料,所以玻璃熔化效率高、质量好且易换料;2. Because it is always in the vertical melting state, there is no dead material and residual material, so the glass melting efficiency is high, the quality is good and the material is easy to change;

3、由于高径比大,易形成“冷顶”加料工艺,也便于自动化加料机工作;3. Due to the large aspect ratio, it is easy to form a "cold top" feeding process, and it is also convenient for the automatic feeding machine to work;

4、结构简单,施工量小,上马快,操作简便,管理容易;4. The structure is simple, the construction volume is small, the installation is fast, the operation is simple, and the management is easy;

5、熔炉规模可达可小,从日产十几公斤至日产几吨玻璃,产品也可多样化,易熔和难熔玻璃均取得过较好的效果。5. The scale of the melting furnace can be up to or small, from more than a dozen kilograms per day to several tons of glass per day, and the products can also be diversified. Both fusible and refractory glass have achieved good results.

附图说明Description of drawings

图1为本实用新型剖视图。Fig. 1 is a sectional view of the utility model.

具体实施方式Detailed ways

下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型讲授的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further set forth the utility model. It should be understood that these embodiments are only used to illustrate the present utility model and are not intended to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.

实施例1Example 1

一种立式玻璃电熔炉,由螺旋加料装置1、保温砖5、锆刚玉砖6、加料口2、出料口8、电极3、钢结构7和窑坎4组成,保温砖5固定位于钢结构7内侧,锆刚玉砖6位于固定保温砖5内侧,加料口2和出料口8分别位于炉体9的上下两端居中位置,所述的螺旋加料装置1固定于炉体9的上端左侧,电极3均匀分布于炉体9上且插入炉体9的内腔中,窑坎4固定于炉体9内腔中部。电极3分三层,每层电极呈水平布置。利用窑坎4来阻止玻璃液回流,促进玻璃液的对流和均化,提高玻璃液质量。采用垂直熔化工艺,熔化、澄清、均化和冷却一池完成。A vertical glass electric melting furnace, which consists of a screw feeding device 1, insulation bricks 5, zirconium corundum bricks 6, feed port 2, discharge port 8, electrodes 3, steel structure 7 and kiln sill 4, the insulation brick 5 is fixed on the steel Inside the structure 7, the zirconium corundum brick 6 is located inside the fixed insulation brick 5, the feed port 2 and the discharge port 8 are respectively located in the middle of the upper and lower ends of the furnace body 9, and the spiral feeding device 1 is fixed on the left upper end of the furnace body 9 On the side, the electrodes 3 are evenly distributed on the furnace body 9 and inserted into the inner cavity of the furnace body 9 , and the kiln ridge 4 is fixed in the middle of the inner cavity of the furnace body 9 . The electrodes 3 are divided into three layers, and the electrodes of each layer are arranged horizontally. The kiln sill 4 is used to prevent the glass liquid from flowing back, promote the convection and homogenization of the glass liquid, and improve the quality of the glass liquid. Using vertical melting process, melting, clarification, homogenization and cooling are completed in one pool.

其中钢结构的主要作用为固定窑炉和控制炉体砖缝。窑炉配置四层水平电极,电极通电后,产生焦耳热来加热玻璃,通过不同层面电极功率的优化配置,完成熔化玻璃所需要达到的“热历史”。Among them, the main function of the steel structure is to fix the kiln and control the brick joint of the furnace body. The furnace is equipped with four layers of horizontal electrodes. After the electrodes are energized, Joule heat is generated to heat the glass. Through the optimal configuration of electrode power at different levels, the "thermal history" required for melting glass is completed.

具体工作如下:玻璃配合料通过螺旋加料装置1进入加料口2,配合料洒在炉膛内的玻璃料面上,电极3通电后,产生的热量来直接加热玻璃,从而完成玻璃的预熔、高温熔化、澄清和冷却等过程,窑坎4通过改变玻璃液的流向,加强玻璃液的对流,从而提高最终产品的质量。当玻璃液的温度达到成型温度后,从出料口8进行出料。The specific work is as follows: the glass batch material enters the feeding port 2 through the screw feeding device 1, and the batch material is sprinkled on the glass material surface in the furnace. After the electrode 3 is energized, the heat generated directly heats the glass, thereby completing the pre-melting and high temperature of the glass. In the process of melting, clarification and cooling, the kiln sill 4 can change the flow direction of the molten glass and strengthen the convection of the molten glass, thereby improving the quality of the final product. When the temperature of the molten glass reaches the molding temperature, it is discharged from the discharge port 8 .

本实用新型主要可以用于生产铅玻璃、乳白玻璃、硼硅玻璃和一些特殊玻璃。The utility model can be mainly used for producing lead glass, opal glass, borosilicate glass and some special glasses.

Claims (2)

1. vertical glass electric furnace, by screw feeding device (1), insulating brick (5), zircon corundum brick (6), charging opening (2), discharge port (8), electrode (3), steel construction (7) and weir (4) are formed, it is characterized in that: described insulating brick (5) is fixed in steel construction (7) inboard, described zircon corundum brick (6) is positioned at fixedly insulating brick (5) inboard, described charging opening (2) and discharge port (8) lay respectively at the middle position, two ends up and down of body of heater (9), described screw feeding device (1) is fixed in the left side, upper end of body of heater (9), described electrode (3) is uniformly distributed in body of heater (9) and goes up and insert in the inner chamber of body of heater (9), and described weir (4) is fixed in body of heater (9) inner chamber middle part.
2. a kind of vertical glass electric furnace according to claim 1 is characterized in that: described electrode (3) divides three layers, and every layer of electrode is horizontally disposed.
CN200920208611XU 2009-08-28 2009-08-28 A vertical glass electric melting furnace Expired - Fee Related CN201530774U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102086086A (en) * 2010-12-16 2011-06-08 武汉力诺太阳能集团股份有限公司 Vertical melting cylindrical whole-electricity smelter
CN110078356A (en) * 2019-06-14 2019-08-02 郑州纬通电熔新材料科技有限公司 The vertical glass-melting furnace of clean manufacturing based on electric energy
CN113754239A (en) * 2021-09-16 2021-12-07 邵华潇 Energy-saving all-electric glass melting furnace
CN115159815A (en) * 2022-07-27 2022-10-11 四川超薄玻璃科技有限公司 Glass melting tower type kiln and production process

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102086086A (en) * 2010-12-16 2011-06-08 武汉力诺太阳能集团股份有限公司 Vertical melting cylindrical whole-electricity smelter
CN110078356A (en) * 2019-06-14 2019-08-02 郑州纬通电熔新材料科技有限公司 The vertical glass-melting furnace of clean manufacturing based on electric energy
CN110078356B (en) * 2019-06-14 2024-01-12 郑州纬通电熔新材料科技有限公司 Vertical glass melting furnace for clean production based on electric energy
CN113754239A (en) * 2021-09-16 2021-12-07 邵华潇 Energy-saving all-electric glass melting furnace
CN115159815A (en) * 2022-07-27 2022-10-11 四川超薄玻璃科技有限公司 Glass melting tower type kiln and production process

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Granted publication date: 20100721

Termination date: 20130828