CN201530082U - A rubber vulcanization device - Google Patents

A rubber vulcanization device Download PDF

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Publication number
CN201530082U
CN201530082U CN2009202532197U CN200920253219U CN201530082U CN 201530082 U CN201530082 U CN 201530082U CN 2009202532197 U CN2009202532197 U CN 2009202532197U CN 200920253219 U CN200920253219 U CN 200920253219U CN 201530082 U CN201530082 U CN 201530082U
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China
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vulcanization
rubber
tank
vulcanized
vulcanization tank
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Expired - Fee Related
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CN2009202532197U
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Chinese (zh)
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曾宪奎
汪传生
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

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  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

一种橡胶硫化装置，包括硫化罐，密封的硫化罐中有装有液体介质的护舷容器，硫化罐上有气体进口。无需硫化模具，在一个硫化罐内可以仅仅硫化一个橡胶护舷，也可以同时硫化多个橡胶护舷，多个同时硫化的橡胶护舷的型号规格没有限制。硫化成本低，效率高。

A rubber vulcanization device comprises a vulcanization tank, a fender container filled with a liquid medium is arranged in the sealed vulcanization tank, and a gas inlet is arranged on the vulcanization tank. No vulcanization mold is needed, only one rubber fender can be vulcanized in one vulcanization tank, and multiple rubber fenders can be vulcanized at the same time, and the model specifications of multiple rubber fenders vulcanized at the same time are not limited. Low vulcanization cost and high efficiency.

Description

一种橡胶硫化装置 A rubber vulcanization device

技术领域technical field

本实用新型属于橡胶制品加工设备，具体的讲是一种用于橡胶护舷的橡胶硫化装置。The utility model belongs to rubber product processing equipment, in particular to a rubber vulcanizing device used for rubber fenders.

背景技术Background technique

橡胶护舷具有弹性好、吸能高、维护方便、使用寿命长等特点而被广泛用以保护船舶和码头。橡胶护舷品种繁多，结构各异，硫化时，一种型号规格的产品就需要一种硫化模具，而硫化模具的结构性和工艺性要求较高，这给橡胶护舷的生产造成很大的困难，生产成本高，生产效率低。Rubber fender has the characteristics of good elasticity, high energy absorption, convenient maintenance and long service life, so it is widely used to protect ships and docks. There are many kinds of rubber fenders with different structures. When vulcanizing, a product with a model specification needs a vulcanization mold, and the vulcanization mold has high structural and technological requirements, which has caused great difficulties to the production of rubber fenders. Difficulty, high production cost and low production efficiency.

发明内容Contents of the invention

本实用新型要解决现在橡胶护舷硫化时每种型号规格需要一种模具，导致生产成本高，生产效率低的技术问题，提供一种不用模具，实现无模具硫化的橡胶护舷硫化装置。The utility model aims to solve the technical problems that each type and specification of the rubber fender needs a mold for vulcanization, which leads to high production cost and low production efficiency.

为了解决上述技术问题，本实用新型采取的技术方案是：一种橡胶硫化装置，包括硫化罐，密封的硫化罐中有装有液体介质的护舷容器，硫化罐上有气体进口。In order to solve the above technical problems, the technical solution adopted by the utility model is: a rubber vulcanization device, including a vulcanization tank, a fender container with a liquid medium in the sealed vulcanization tank, and a gas inlet on the vulcanization tank.

通过气体进口向硫化罐通入高压蒸气或高温压缩空气。通入气体的压力和热量传递到液体介质，将完全浸入液体介质的待硫化的橡胶护舷加压、加温，满足橡胶护舷硫化要求，实现硫化。由于无需硫化模具，在一个硫化罐内可以仅仅硫化一个橡胶护舷，也可以同时硫化多个橡胶护舷，多个同时硫化的橡胶护舷的型号规格没有限制。硫化成本低，效率高。Introduce high-pressure steam or high-temperature compressed air into the vulcanization tank through the gas inlet. The pressure and heat of the gas are transferred to the liquid medium, and the rubber fender to be vulcanized completely immersed in the liquid medium is pressurized and heated to meet the vulcanization requirements of the rubber fender and realize vulcanization. Because no vulcanization mold is needed, only one rubber fender can be vulcanized in one vulcanization tank, and multiple rubber fenders can be vulcanized at the same time, and the model specifications of multiple rubber fenders vulcanized at the same time are not limited. Low vulcanization cost and high efficiency.

硫化罐的外壁上有加热器，加热器外面有保温层。通过气体进口向硫化罐通入压缩空气，加热器产生的热量经硫化罐的外壁传递到硫化罐内，硫化罐内被加热的压缩空气将压力和热量传递到液体介质，对完全浸入液体介质的待硫化的橡胶护舷加压、加温，满足橡胶护舷硫化要求，实现硫化。加热器可以是电加热器或高温蒸气盘管等。A heater is arranged on the outer wall of the vulcanization tank, and an insulation layer is arranged outside the heater. The compressed air is fed into the vulcanization tank through the gas inlet, the heat generated by the heater is transferred to the vulcanization tank through the outer wall of the vulcanization tank, and the heated compressed air in the vulcanization tank transfers the pressure and heat to the liquid medium. The rubber fender to be vulcanized is pressurized and heated to meet the vulcanization requirements of the rubber fender and realize vulcanization. The heater can be an electric heater or a high temperature steam coil, etc.

液体介质是常温水或过热水。The liquid medium is normal temperature water or superheated water.

硫化罐上有气体出口。气体出口用于排出硫化罐内的废气。There is a gas outlet on the vulcanization tank. The gas outlet is used to discharge the waste gas in the autoclave.

本实用新型的优点是：无需硫化模具，在一个硫化罐内可以仅仅硫化一个橡胶护舷，也可以同时硫化多个橡胶护舷，多个同时硫化的橡胶护舷的型号规格没有限制。硫化成本低，效率高。The utility model has the advantages that no vulcanization mold is needed, only one rubber fender can be vulcanized in one vulcanization tank, and multiple rubber fenders can be vulcanized at the same time, and the models and specifications of multiple rubber fenders vulcanized at the same time are not limited. Low vulcanization cost and high efficiency.

附图说明Description of drawings

本实用新型一个实施例的示意图。A schematic diagram of an embodiment of the utility model.

具体实施方式Detailed ways

结合附图说明。Description with reference to the accompanying drawings.

图示是自身不带有加热器的卧式硫化罐，硫化罐1也可以是立式结构。硫化罐1内是不锈钢的护舷容器2，护舷容器2也可以是Q235、45号钢等其它材质制造。待硫化的橡胶护舷4完全浸入在液体介质3中，液体介质3是常温水。图中气体进口5在硫化罐1的上方，用于连接高压蒸气或高温压缩空气，气体出口6在硫化罐1的下方，用于排放废气。The illustration is a horizontal vulcanization tank without a heater itself, and the vulcanization tank 1 can also be a vertical structure. Inside the vulcanization tank 1 is a stainless steel fender container 2, and the fender container 2 can also be made of other materials such as Q235 and No. 45 steel. The rubber fender 4 to be vulcanized is completely immersed in the liquid medium 3, and the liquid medium 3 is water at normal temperature. In the figure, the gas inlet 5 is above the autoclave 1 for connecting high-pressure steam or high-temperature compressed air, and the gas outlet 6 is below the autoclave 1 for exhaust gas.

Claims (4)

1.一种橡胶硫化装置，包括硫化罐(1)，其特征在于密封的硫化罐(1)中有装有液体介质(3)的护舷容器(2)，硫化罐(1)上有气体进口(5)。1. A rubber vulcanization device, comprising a vulcanization tank (1), is characterized in that a fender container (2) with a liquid medium (3) is arranged in the sealed vulcanization tank (1), and there is gas on the vulcanization tank (1). import(5). 2.根据权利要求1所述的一种橡胶硫化装置，其特征在硫化罐(1)的外壁上有加热器，加热器外面有保温层。2. A rubber vulcanizing device according to claim 1, characterized in that a heater is arranged on the outer wall of the vulcanization tank (1), and an insulating layer is arranged outside the heater. 3.根据权利要求1所述的一种橡胶硫化装置，其特征在于液体介质(3)是常温水或过热水。3. A rubber vulcanizing device according to claim 1, characterized in that the liquid medium (3) is normal temperature water or superheated water. 4.根据权利要求1所述的一种橡胶硫化装置，其特征在于硫化罐(1)上有气体出口(6)。4. A rubber vulcanization device according to claim 1, characterized in that there is a gas outlet (6) on the vulcanization tank (1).
CN2009202532197U 2009-11-11 2009-11-11 A rubber vulcanization device Expired - Fee Related CN201530082U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN2009202532197U CN201530082U (en) 2009-11-11 2009-11-11 A rubber vulcanization device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102744817A (en) * 2012-07-10 2012-10-24 山东琪美达轮胎有限公司 Novel process and equipment for vulcanizing rubber inner tire
CN105643849A (en) * 2016-01-01 2016-06-08 天津唯元科技发展有限公司 Rubber vulcanization system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102744817A (en) * 2012-07-10 2012-10-24 山东琪美达轮胎有限公司 Novel process and equipment for vulcanizing rubber inner tire
CN105643849A (en) * 2016-01-01 2016-06-08 天津唯元科技发展有限公司 Rubber vulcanization system

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C17 Cessation of patent right
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Granted publication date: 20100721

Termination date: 20111111