CN201525144U - Automatic feeding mechanism used in punch press blanking or compression molding production line - Google Patents

Automatic feeding mechanism used in punch press blanking or compression molding production line Download PDF

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CN201525144U
CN201525144U CN2009202288658U CN200920228865U CN201525144U CN 201525144 U CN201525144 U CN 201525144U CN 2009202288658 U CN2009202288658 U CN 2009202288658U CN 200920228865 U CN200920228865 U CN 200920228865U CN 201525144 U CN201525144 U CN 201525144U
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cylinder
piston rod
production line
feeding mechanism
automatic feeding
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杨侠
张向明
吴艳阳
罗燕
毛志慧
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Wuhan Institute of Technology
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Wuhan Institute of Technology
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Abstract

本实用新型涉及一种生产线上的自动送料机构,具体是一种用在冲床下料或压模生产线上的自动上料机构。本实用新型采用的技术方案为:用在冲床下料或压模生产线上的自动上料机构主要由送料机构台架、下导轨、上滑轨、气缸一、气缸二等部件组成,其主要技术特征在于,下导轨和气缸一水平固定安装在送料机构台架上,上滑轨安装在下导轨之上且可沿下导轨水平滑动,在上滑轨的工作端固定安装有吸盘固定座,吸盘固定座水平方向与气缸一的活塞杆端部固定连接,吸盘固定座垂直方向上则与气缸二固定连接,气缸二的活塞杆端部与电磁吸盘固定连接。本实用新型优点是:降低了工人劳动强度,提高了效率,大大降低工伤事故率。

Figure 200920228865

The utility model relates to an automatic feeding mechanism on a production line, in particular to an automatic feeding mechanism used in a punching press or a die production line. The technical scheme adopted by the utility model is: the automatic feeding mechanism used in the blanking of the punching machine or the production line of the die is mainly composed of a feeding mechanism platform, a lower guide rail, an upper slide rail, a cylinder one, and a cylinder two. The feature is that the lower guide rail and the cylinder are horizontally and fixedly installed on the platform of the feeding mechanism; The horizontal direction of the seat is fixedly connected with the piston rod end of cylinder one, and the suction cup fixed seat is then fixedly connected with cylinder two in the vertical direction, and the piston rod end of cylinder two is fixedly connected with the electromagnetic chuck. The utility model has the advantages that the labor intensity of workers is reduced, the efficiency is improved, and the rate of work-related accidents is greatly reduced.

Figure 200920228865

Description

用在冲床下料或压模生产线上的自动上料机构 Automatic feeding mechanism used in punch press blanking or compression molding production line

技术领域  本实用新型涉及一种生产线上的自动送料机构,具体是一种用在冲床下料或压模生产线上的自动上料机构。Technical field The utility model relates to an automatic feeding mechanism on a production line, in particular to an automatic feeding mechanism used in a punch blanking or die production line.

背景技术  目前汽车工业生产中,由于零件繁多且数量大,为汽车厂提供零件配套的供应商一般根据所配套零配件的技术要求,设计工件模具在生产线进行批量生产,其中冲床下料和压模生产线就被广泛采用。目前在冲床下料或压模生产线上,不同工序间的工件传送主要采用传送带,但是传送带将工件送到下一工序位置后,进行下一工序加工的上料工作则主要仍然采用人工方式。在冲床下料或压模生产线上采用人工方式上料,主要存在如下几个问题:1、工人劳动强度大,2、上料效率低,3、工伤事故率高。因此,本实用新型针对目前冲床下料或压模生产线上人工上料存在的上述问题进行了改进。BACKGROUND OF THE INVENTION At present, in the production of the automobile industry, due to the large number of parts and the large number of parts, the suppliers who provide parts for the automobile factory generally design workpiece molds for mass production on the production line according to the technical requirements of the supporting parts. Production lines are widely used. At present, on the punching machine blanking or molding production line, the conveyer belt is mainly used to transfer workpieces between different processes, but after the conveyor belt sends the workpiece to the next process position, the loading work for the next process is still mainly done manually. There are mainly the following problems in the manual feeding of the punching machine or the die production line: 1. The labor intensity of the workers is high, 2. The feeding efficiency is low, and 3. The rate of work-related accidents is high. Therefore, the utility model improves on the above-mentioned problems existing in the punching press blanking or manual loading on the die production line.

发明内容  为了解决上述问题,本实用新型提出了一种用在冲床下料或压模生产线上的自动上料机构。Summary of the invention In order to solve the above problems, the utility model proposes an automatic feeding mechanism used in punching press or die production line.

本实用新型采用的技术方案为:用在冲床下料或压模生产线上的自动上料机构主要由送料机构台架、下导轨、上滑轨、气缸一、气缸二、料箱、料箱搁台等部件组成,其主要技术特征在于,下导轨和气缸一水平固定安装在送料机构台架上,上滑轨安装在下导轨之上且可沿下导轨水平滑动,在上滑轨的工作端固定安装有吸盘固定座,吸盘固定座水平方向与气缸一的活塞杆端部固定连接,吸盘固定座垂直方向上则与气缸二固定连接,气缸二的活塞杆端部与电磁吸盘固定连接。The technical scheme adopted by the utility model is: the automatic feeding mechanism used in the blanking of the punching machine or the production line of the die is mainly composed of the feeding mechanism platform, the lower guide rail, the upper slide rail, the first cylinder, the second cylinder, the material box, and the material box shelf. Its main technical feature is that the lower guide rail and the cylinder are fixed horizontally on the feeding mechanism platform, the upper slide rail is installed on the lower guide rail and can slide horizontally along the lower guide rail, and is fixed on the working end of the upper slide rail. A suction cup fixing seat is installed, and the suction cup fixing seat is fixedly connected with the piston rod end of the cylinder one in the horizontal direction, and is fixedly connected with the cylinder two in the vertical direction, and the piston rod end of the cylinder two is fixedly connected with the electromagnetic sucker.

为了阐述的方便,本实用新型约定工件在料箱中的位置为1#工位,工件放置于冲床下台模上的位置为2#工位。For the convenience of explanation, the utility model stipulates that the position of the workpiece in the material box is the 1# station, and the position of the workpiece placed on the lower die of the punch press is the 2# station.

气缸一的活塞杆是上滑轨、吸盘固定座等构件水平运动的驱动件,主要表现为:气缸一的活塞杆处于伸出状态时将推出上滑轨,保持上滑轨工作端固定的吸盘固定座正好处于冲床固定工作台上方,即气缸一的活塞杆处于伸出状态时保持吸盘固定座在2#工位上方;气缸一的活塞杆处于返回状态(即缩回状态)时将上滑轨拉回,保持上滑轨工作端固定的吸盘固定座正好处于料箱上方,即气缸一的活塞杆处于返回状态时保持吸盘固定座在1#工位上方。The piston rod of cylinder one is the driving part for the horizontal movement of components such as the upper slide rail and the suction cup holder. The fixed seat is just above the fixed worktable of the punch press, that is, when the piston rod of cylinder one is in the extended state, keep the suction cup fixed seat above the 2# station; when the piston rod of cylinder one is in the returning state (ie retracted state), it will slide up The rail is pulled back, and the suction cup fixing seat that keeps the working end of the upper slide rail fixed is just above the material box, that is, when the piston rod of cylinder one is in the returning state, keep the suction cup fixing seat above the 1# station.

气缸二是电磁吸盘垂直方向运动的驱动件,主要表现为:气缸二的活塞杆处于伸出状态时将向下推出电磁吸盘,气缸二的活塞杆处于返回状态(即缩回状态)时将电磁吸盘向上提起。Cylinder 2 is the driving part for the vertical movement of the electromagnetic chuck. The main performance is: when the piston rod of cylinder 2 is in the extended state, it will push the electromagnetic chuck downward, and when the piston rod of cylinder 2 is in the return state (that is, the retracted state), it will push the electromagnetic chuck. The suction cup lifts up.

本实用新型的工作时序是:第一步、冲床运动工作台完成下料或压模后向上运动处于抬起状态;第二步、气缸二的活塞杆伸出作垂直向下运动,将处于1#工位上方的电磁吸盘向下推进,电磁吸盘遇到工件后上电抓住工件;第三步、气缸二的活塞杆垂直向上运动处于返回状态;第四步、气缸一的活塞杆伸出作水平运动推出上滑轨,将抓住的工件送至2#工位上方;第五步、气缸二的活塞杆伸出将工件送至2#工位后掉电放下工件,并返回;第六步、气缸一的活塞杆返回并带动上滑轨返回,电磁吸盘再次返回1#工位上方;第七步、冲床运动工作台向下冲压工件完成下料或压模工序后,再次上行至抬起状态;如此循环重复上述动作,实现下一周期的自动上料过程。本实用新型可采用PLC或计算机控制,控制逻辑实现简单,且稳定可靠。The working sequence of the utility model is: the first step, the punching machine movement workbench completes the blanking or the upward movement of the die and is in the lifting state; the second step, the piston rod of the cylinder two stretches out and moves vertically downwards, and will be at 1 #The electromagnetic chuck above the station pushes down, and when the electromagnetic chuck encounters the workpiece, it is powered on and grabs the workpiece; the third step, the piston rod of cylinder two moves vertically upwards and is in the returning state; the fourth step, the piston rod of cylinder one stretches out Make a horizontal movement to push out the upper slide rail, and send the grasped workpiece to the top of the 2# station; the fifth step, the piston rod of the cylinder 2 stretches out to send the workpiece to the 2# station, then power off, put down the workpiece, and return; Step 6. The piston rod of cylinder 1 returns and drives the upper slide rail to return, and the electromagnetic chuck returns to the top of the 1# station again; Lifting state; the above actions are repeated in this way to realize the automatic feeding process of the next cycle. The utility model can be controlled by a PLC or a computer, and the control logic is simple, stable and reliable.

本实用新型主要优点在于:实现了自动化控制操作,降低了工人劳动强度,提高了效率,非人工送料可以大大降低工伤事故率。The main advantages of the utility model are that: the automatic control operation is realized, the labor intensity of workers is reduced, and the efficiency is improved, and the non-manual feeding can greatly reduce the rate of work-related accidents.

附图说明Description of drawings

图1为本实用新型中汽缸一的活塞杆处于伸出状态下实施例结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of the utility model in which the piston rod of the first cylinder is in an extended state.

图2为本实用新型中汽缸一的活塞杆处于返回状态下实施例结构示意图。Fig. 2 is a structural schematic diagram of an embodiment of the utility model in which the piston rod of the first cylinder is in the returning state.

图中1.送料机构台架,2.下导轨,3.上滑轨,4.气缸一,5.气缸一的活塞杆,6.料箱,7.料箱搁台,8.工件,9.冲床,10.冲床固定工作台,11.冲床运动工作台,12.上模块,13.下模块,14.吸盘固定座,15.气缸二,16.电磁吸盘,17.上滑轨的工作端。In the figure 1. Feeding mechanism platform, 2. Lower guide rail, 3. Upper slide rail, 4. Cylinder 1, 5. Piston rod of cylinder 1, 6. Material box, 7. Material box shelf, 8. Workpiece, 9 .Punch, 10. Punch fixed table, 11. Punch moving table, 12. Upper module, 13. Lower module, 14. Suction cup holder, 15. Cylinder two, 16. Electromagnetic sucker, 17. Work on the upper slide rail end.

具体实施方式Detailed ways

图1-2中,用在冲床下料或压模生产线上的自动上料机构主要由送料机构台架(1)、下导轨(2)、上滑轨(3)、气缸一(4)、吸盘固定座(14)、气缸二(15)、电磁吸盘(16)、料箱(6)、料箱搁台(7)等组成,其主要技术特征在于,下导轨(2)和气缸一(4)均水平固定安装在送料机构台架(1)上,上滑轨(3)安装在下导轨(2)之上且可沿下导轨(2)水平滑动,在上滑轨的工作端(17)固定安装有吸盘固定座(14),吸盘固定座(14)水平方向与气缸一的活塞杆(5)端部固定连接,吸盘固定座(14)垂直方向上则与气缸二(15)固定连接,气缸二(15)的活塞杆端部与电磁吸盘(16)固定连接。In Fig. 1-2, the automatic feeding mechanism used in punch blanking or die production line mainly consists of feeding mechanism platform (1), lower guide rail (2), upper slide rail (3), cylinder one (4), Suction cup holder (14), cylinder two (15), electromagnetic sucker (16), material box (6), material box shelving platform (7) etc. are formed, and its main technical feature is that lower guide rail (2) and cylinder one ( 4) They are all horizontally and fixedly installed on the feeding mechanism stand (1), the upper slide rail (3) is installed on the lower guide rail (2) and can slide horizontally along the lower guide rail (2), and at the working end (17 ) is fixedly installed with a suction cup holder (14), the suction cup holder (14) is fixedly connected with the piston rod (5) end of the cylinder one in the horizontal direction, and the suction cup holder (14) is fixed with the cylinder two (15) in the vertical direction Connect, the piston rod end of cylinder two (15) is fixedly connected with electromagnetic chuck (16).

按图中,本实用新型约定工件(8)在料箱(6)中的位置为1#工位,工件(8)放置于冲床下台模(13)上的位置为2#工位。According to the figure, the utility model agrees that the position of the workpiece (8) in the feed box (6) is the 1# station, and the position that the workpiece (8) is placed on the lower table die (13) of the punch press is the 2# station.

气缸一的活塞杆(5)是上滑轨(3)、吸盘固定座(14)等构件水平运动的源动件,主要表现为:气缸一的活塞杆(5)处于伸出状态时将推出上滑轨(3),保持上滑轨的工作端(17)固定的吸盘固定座(14)正好处于冲床固定工作台(10)上方,即气缸一的活塞杆(5)处于伸出状态时保持吸盘固定座(14)在2#工位上方;气缸一的活塞杆(5)处于返回状态(即缩回状态)时将上滑轨(3)拉回,保持上滑轨的工作端(17)固定的吸盘固定座(14)正好处于料箱(6)上方,即气缸一的活塞杆(5)处于返回状态时保持吸盘固定座(14)在1#工位上方。The piston rod (5) of cylinder one is the source of the horizontal movement of components such as the upper slide rail (3) and the suction cup holder (14). The main performance is that the piston rod (5) of cylinder one will push out The upper slide rail (3), the suction cup holder (14) that keeps the working end (17) of the upper slide rail fixed is just above the fixed worktable (10) of the punch press, that is, when the piston rod (5) of cylinder one is in the extended state Keep the suction cup fixing seat (14) above the 2# station; when the piston rod (5) of cylinder one is in the returning state (that is, the retracted state), pull back the upper slide rail (3) and keep the working end of the upper slide rail ( 17) The fixed suction cup holder (14) is just above the feed box (6), that is, the suction cup holder (14) is kept above the 1# station when the piston rod (5) of cylinder one is in the return state.

本实用新型的工作时序是:第一步、冲床运动工作台(11)完成下料或压模后向上运动处于抬起状态;第二步、气缸二(15)的活塞杆伸出作垂直向下运动,将处于1#工位上方的电磁吸盘(16)向下推进,电磁吸盘(16)遇到工件(8)后上电抓住工件(8);第三步、气缸二(15)的活塞杆垂直向上运动处于返回状态;第四步、气缸一的活塞杆(5)伸出作水平运动推出上滑轨(3),将抓住的工件(8)送至2#工位上方;第五步、气缸二(15)的活塞杆伸出将工件(8)送至2#工位后掉电放下工件(8),并返回;第六步、气缸一的活塞杆(5)返回并带动上滑轨(3)返回,电磁吸盘(16)再次返回1#工位上方;第七步、冲床运动工作台(11)向下冲压工件(8)完成下料或压模工序后,上行至抬起状态;如此循环重复上述动作,实现下一周期的自动上料过程。本实用新型可采用PLC或计算机控制,控制逻辑实现简单,且稳定可靠。The working sequence of the utility model is: the first step, the punching machine movement workbench (11) moves upward after finishing blanking or pressing mold and is in lifting state; Move down, push the electromagnetic chuck (16) above the 1# station downwards, and when the electromagnetic chuck (16) encounters the workpiece (8), power on and grab the workpiece (8); the third step, cylinder two (15) The piston rod moves vertically upwards and is in the returning state; in the fourth step, the piston rod (5) of cylinder 1 stretches out and moves horizontally to push out the upper slide rail (3), and sends the grasped workpiece (8) to the top of the 2# station ;The fifth step, the piston rod of the cylinder two (15) stretches out the workpiece (8) to the 2# station, then power off and put down the workpiece (8), and returns; the sixth step, the piston rod (5) of the cylinder one Return and drive the upper slide rail (3) to return, and the electromagnetic chuck (16) returns to the top of the 1# station again; the seventh step, the punching machine movement workbench (11) punches the workpiece (8) downward after the blanking or molding process is completed , up to the lifting state; repeat the above actions in this way to realize the automatic feeding process of the next cycle. The utility model can be controlled by PLC or computer, and the control logic is simple, stable and reliable.

本实用新型主要优点在于:实现了自动化控制操作,降低了工人劳动强度,提高了效率,非人工送料可以大大降低工伤事故率。The main advantages of the utility model are that: the automatic control operation is realized, the labor intensity of workers is reduced, and the efficiency is improved, and the non-manual feeding can greatly reduce the rate of work-related accidents.

Claims (3)

1. be used in the automatic feed mechanism on punch press blanking or the pressing mold production line, mainly form by feed mechanism stand, hopper, hopper shelves etc., it is characterized in that: lower guideway and cylinder one horizontal fixed are installed on the feed mechanism stand, last slide rail is installed on the lower guideway and can be along the lower guideway horizontal slip, be installed with the sucker holder in the working end of last slide rail, sucker holder horizontal direction is fixedlyed connected with the piston rod end of cylinder one, then fixedlying connected with cylinder two on the sucker holder vertical direction, fixedlys connected with magnechuck in the piston rod end of cylinder two.
2. according to the described automatic feed mechanism that is used on punch press blanking or the pressing mold production line of claim 1, it is characterized in that: the piston rod of cylinder one is in and keeps the sucker holder when stretching out state above the 2# station, keeps the sucker holder when piston rod of cylinder one is in return state above the 1# station.
3. according to the described automatic feed mechanism that is used on punch press blanking or the pressing mold production line of claim 1, it is characterized in that: the piston rod of cylinder two is in releases magnechuck downwards when stretching out state, upwards mention magnechuck when the piston rod of cylinder two is in return state.
CN2009202288658U 2009-10-16 2009-10-16 Automatic feeding mechanism used in punch press blanking or compression molding production line Expired - Fee Related CN201525144U (en)

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CN107321831A (en) * 2017-07-04 2017-11-07 浙江东雄重工有限公司 A kind of automatic puncher
CN108747547A (en) * 2018-07-08 2018-11-06 张健 A kind of automatic processing device for the processing of anchor-hold chassis
CN108746539A (en) * 2018-06-15 2018-11-06 陈永志 A kind of die casting machine convenient for taking-up workpiece
CN111844879A (en) * 2020-07-31 2020-10-30 姚敦卫 Intelligent stamping mechanism capable of automatically feeding and discharging

Cited By (26)

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TWI458624B (en) * 2011-11-11 2014-11-01 Hon Hai Prec Ind Co Ltd Fetching mechanism and punching machine using the same
CN102528533A (en) * 2012-01-17 2012-07-04 柳州高华机械有限公司 Electromagnetic feeding device
CN104520029B (en) * 2012-08-06 2016-08-24 通快机床两合公司 For by the method for workpiece portion removal and lathe
CN104520029A (en) * 2012-08-06 2015-04-15 通快机床两合公司 Method for removing a workpiece part and machine tool
CN102785493B (en) * 2012-08-25 2014-11-05 翁岳昆 Automatic feeding coding mechanism for midsole
CN102785493A (en) * 2012-08-25 2012-11-21 翁岳昆 Automatic feeding coding mechanism for midsole
CN102896250A (en) * 2012-11-07 2013-01-30 南通锻压设备股份有限公司 Automatic loading and unloading device of hydraulic machine
CN102950787A (en) * 2012-12-13 2013-03-06 佛山市南海区世域液压机械有限公司 Oil hydraulic press with automatic modification function
CN103357789A (en) * 2013-07-29 2013-10-23 杨建平 Automatic electronic component machining device
CN103357789B (en) * 2013-07-29 2016-03-16 杨建平 Electronic component automatic processing device
CN103862715A (en) * 2014-03-12 2014-06-18 黟县越驰科技电子有限公司 Feeding device for magnetic body forming equipment
CN103862715B (en) * 2014-03-12 2015-12-02 黟县越驰科技电子有限公司 The feeding device of magnet former
CN104108123A (en) * 2014-06-17 2014-10-22 湖州世友楼梯有限公司 Laminate pressing device
CN104108123B (en) * 2014-06-17 2016-11-09 湖州世友楼梯有限公司 A kind of laminate press fit device
CN104084499A (en) * 2014-06-25 2014-10-08 安徽飞翔电器有限公司 Automatic feeding and discharging control device
CN105327998A (en) * 2014-08-08 2016-02-17 浙江炜驰机械集团有限公司 Automatic punching forming device
CN105327998B (en) * 2014-08-08 2017-06-16 浙江炜驰机械集团有限公司 A kind of automatic press shaped device
CN105033129A (en) * 2015-07-26 2015-11-11 浙江雅博汽配有限公司 Work-piece pushing device
CN106345924A (en) * 2016-08-30 2017-01-25 浙江格兰德机械有限公司 Full-automatic forming device
CN106345924B (en) * 2016-08-30 2018-03-23 浙江格兰德机械有限公司 Full-automatic molding process equipment
CN106378363A (en) * 2016-10-19 2017-02-08 东莞市天合机电开发有限公司 Automatic taking, feeding and molding mechanism for circular sheet applied to new-energy automobile
CN107321831A (en) * 2017-07-04 2017-11-07 浙江东雄重工有限公司 A kind of automatic puncher
CN107321831B (en) * 2017-07-04 2023-06-23 浙江东雄机床有限公司 Automatic change punch press
CN108746539A (en) * 2018-06-15 2018-11-06 陈永志 A kind of die casting machine convenient for taking-up workpiece
CN108747547A (en) * 2018-07-08 2018-11-06 张健 A kind of automatic processing device for the processing of anchor-hold chassis
CN111844879A (en) * 2020-07-31 2020-10-30 姚敦卫 Intelligent stamping mechanism capable of automatically feeding and discharging

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