CN201522501U - Boiler Primary Air Velocity Differential Pressure Measuring Device - Google Patents
Boiler Primary Air Velocity Differential Pressure Measuring Device Download PDFInfo
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- CN201522501U CN201522501U CN2009202219319U CN200920221931U CN201522501U CN 201522501 U CN201522501 U CN 201522501U CN 2009202219319 U CN2009202219319 U CN 2009202219319U CN 200920221931 U CN200920221931 U CN 200920221931U CN 201522501 U CN201522501 U CN 201522501U
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Abstract
Description
技术领域technical field
本实用新型属于自动化仪表技术领域,特别是一种锅炉一次风速差压式测量装置。The utility model belongs to the technical field of automatic instruments, in particular to a boiler primary wind speed differential pressure measuring device.
背景技术Background technique
目前,国内电网的主力机型大多为300MW及以上的发电机组,与之配套的锅炉多为直吹式锅炉,其燃烧系统中用于输送燃料的一次风的流速测量一直是专业人员致力于解决的技术难题。目前,人们已开发出一种用于测量一次风速的装置,该装置的结构如图6所示:由安装在管道上的测量探头、传压管12和主要由微差压变送器构成的信号处理单元2组成,该测量探头包括差压式测量管、法兰,差压式测量管穿装在法兰内,位于法兰上端面以上的测量管的两根管体的同侧外壁上制出两个相互平行的出风管3,该两个出风管分别通过一传压管与信号处理单元的两个输入端连接,该信号处理单元设置在远离测量现场的仪表箱内且其输出端连接计算机。测量探头得到的流速差压信号通过传压管传至信号处理单元,该差压信号被转换为4~20mA(或0~10mA)的标准直流电流信号,该电流信号由计算机接收并进行运算、显示。上述装置中的差压式测量管可以是靠背式动压管或者笛形管,整体装置结构复杂,在不同的测量现场,传压管的长度从几米到几十米不等,易出现接头处密封不好或传压管焊缝处泄漏,以及传压管内堵塞等问题,导致测量结果不准确,当测量装置较多时,传压管的数量也会增加,势必加大现场施工的难度,既影响美观,也提高了泄漏的风险,同时增加了测量系统调试的难度,提高了施工成本。At present, most of the main models of the domestic power grid are generator sets of 300MW and above, and most of the matching boilers are direct blowing boilers. technical problems. At present, people have developed a device for measuring primary wind speed. The structure of the device is shown in Figure 6: it is composed of a measuring probe installed on the pipeline, a
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的不足,提供一种结构简单、安装使用方便、测量结果准确的锅炉一次风速差压式测量装置。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a boiler primary wind speed differential pressure measuring device with simple structure, convenient installation and use, and accurate measurement results.
本实用新型采取的技术方案是:The technical scheme that the utility model takes is:
一种锅炉一次风速差压式测量装置,包括差压式测量管和信号处理单元,差压式测量管穿装在法兰内,位于法兰上端面以上的差压式测量管的两根管体的同侧外壁上制出两根相互平行的出风管,其特征在于:所述差压式测量管上安装的两根出风管的外侧端部直接与信号处理单元的两个测风端口固定连接。A boiler primary wind speed differential pressure measurement device, including a differential pressure measurement tube and a signal processing unit. Two air outlet pipes parallel to each other are made on the outer wall of the same side of the body, and the feature is that: the outer ends of the two air outlet pipes installed on the differential pressure measuring pipe are directly connected to the two air outlet pipes of the signal processing unit Port fixed connection.
而且,所述差压式测量管上安装的两根出风管外侧端部与信号处理单元两个测风端口之间通过卡套式压力连接接头固定连接。Moreover, the outer ends of the two air outlet pipes installed on the differential pressure measuring pipe are fixedly connected to the two wind measuring ports of the signal processing unit through ferrule-type pressure connection joints.
而且,所述出风管轴线和与其连接的差压式测量管轴线之间的夹角为20~40°。Moreover, the included angle between the axis of the outlet pipe and the axis of the differential pressure measuring pipe connected thereto is 20-40°.
而且,所述差压式测量管是靠背式动压管或笛形管。Moreover, the differential pressure measuring tube is a backrest dynamic pressure tube or a piccolo tube.
而且,所述靠背式动压管的每根管体内均悬挂安装有一与管体同轴的柔性清灰棒。Moreover, a flexible cleaning rod coaxial with the pipe body is suspended and installed in each pipe body of the backrest type dynamic pressure pipe.
而且,在靠背式动压管位于法兰下端面以下的两根管体的外壁上均包覆安装有耐磨层。Moreover, wear-resistant layers are covered and installed on the outer walls of the two pipe bodies located below the lower end surface of the flange of the backrest dynamic pressure pipe.
本实用新型的优点和积极效果是:Advantage and positive effect of the present utility model are:
1.本装置中信号处理单元的两个测风端口与差压式测量管上所制出风管的外侧端部直接固定连接,不使用传统的由碳钢制成的传压管,不仅降低了材料成本,解决了因管路过多造成的施工复杂的问题,而且降低了泄漏风险和施工成本,提高了测量的准确度。1. The two wind measuring ports of the signal processing unit in this device are directly fixedly connected with the outer end of the air duct made on the differential pressure measuring tube, instead of using the traditional pressure transmission tube made of carbon steel, which not only reduces the It reduces the cost of materials, solves the problem of complicated construction caused by too many pipelines, reduces the risk of leakage and construction costs, and improves the accuracy of measurement.
2.本装置中的信号处理单元与出风管之间通过接头固定连接,该接头为LF-LOK的卡套式压力连接接头,使用该接头后,信号处理单元与出风管之间的气密性好,而且该接头易于拆装、不会因为工作温度高而产生的热应力扭曲变形。2. The signal processing unit and the air outlet pipe in this device are fixedly connected by a joint, which is a ferrule-type pressure connection joint of LF-LOK. After using this joint, the air between the signal processing unit and the air outlet pipe The tightness is good, and the joint is easy to disassemble and will not be distorted due to thermal stress due to high working temperature.
3.本装置中的靠背式动压管的每根管体内均悬挂安装有一柔性清灰棒,该柔性清灰棒可以在气流的冲击下做无规则摆动,起到自动清灰的作用,同时靠背式动压管上所制的出风管起到了二次清灰的作用。该两次清灰的过程可以避免测量装置被一次风输送的煤粉堵塞,保证测量的准确。3. Each tube body of the back-type dynamic pressure tube in this device is hung with a flexible dust removal rod, which can swing randomly under the impact of the air flow to play the role of automatic dust removal, and at the same time The air outlet pipe made on the backrest dynamic pressure pipe plays the role of secondary dust removal. The two cleaning processes can prevent the measuring device from being blocked by the pulverized coal transported by the primary wind, and ensure the accuracy of the measurement.
4.本装置中的靠背式动压管位于法兰下端面的两根管体外壁上均通过粘胶包覆安装有耐磨层,该耐磨层采用的材料是刚玉陶瓷,具有硬度高、耐磨、耐高温、耐腐蚀等优点。4. The backrest type dynamic pressure tube in this device is located on the outer wall of the two tubes on the lower end of the flange, and is covered with a wear-resistant layer by viscose. The material of the wear-resistant layer is corundum ceramics, which has high hardness, Wear resistance, high temperature resistance, corrosion resistance and other advantages.
5.本实用新型将测量探头、信号处理单元等各单件装置的功能集于一体,差压式测量管可以使用靠背式动压管或者笛形管,整体装置具有轻便、小巧、结构简单等优点,其防护等级高,安装与使用更为方便,大大减少了施工成本,提高的测量装置的可靠性,保证了测量的准确度。5. The utility model integrates the functions of each single device such as a measuring probe and a signal processing unit. The differential pressure measuring tube can use a backrest dynamic pressure tube or a flute tube. The overall device has the advantages of lightness, compactness, and simple structure. Advantages: It has a high protection level, is more convenient to install and use, greatly reduces construction costs, improves the reliability of the measuring device, and ensures the accuracy of the measurement.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1的左视图;Fig. 2 is the left view of Fig. 1;
图3是图2的A-A向剖视图(清灰棒固定螺栓、卡套式压力连接接头和信号处理单元未剖视);Fig. 3 is a sectional view of A-A in Fig. 2 (the fixing bolt of the cleaning rod, the ferrule-type pressure connection joint and the signal processing unit are not sectioned);
图4是本实用新型的使用状态图;Fig. 4 is the use state figure of the utility model;
图5是实施例2的使用状态图;Fig. 5 is the use state figure of
图6是现有技术的使用状态图。Fig. 6 is a diagram of the state of use in the prior art.
具体实施方式Detailed ways
下面结合实施例,对本实用新型进一步说明,下述实施例是说明性的,不是限定性的,不能以下述实施例来限定本实用新型的保护范围。Below in conjunction with embodiment, the utility model is further described, and following embodiment is illustrative, not limiting, can not limit protection scope of the present utility model with following embodiment.
本实用新型中差压式测量管可以使用靠背式动压管,也可以使用笛形管,该两种结构分别通过实施例1和实施例2进行描述。其中,实施例1中的差压式测量管是靠背式动压管,实施例2中的差压式测量管是笛形管。The differential pressure measuring tube in the utility model can use a backrest type dynamic pressure tube, or a flute tube, and the two structures are described through Embodiment 1 and
一种锅炉一次风速差压式测量装置,如图1~3所示,包括差压式测量管5和主要由微差压变送器构成的信号处理单元2,差压式测量管穿装在法兰6内,位于法兰上端面以上的差压式测量管的两根管体的同侧外壁上制出两根相互平行的出风管3,本实施例中的差压式测量管是靠背式动压管,本实用新型的创新在于:两根出风管的外侧端部直接与信号处理单元的两个测风端口固定连接。A boiler primary wind speed differential pressure measurement device, as shown in Figures 1 to 3, includes a differential
信号处理单元与出风管之间可以直接固定,也可以在两根出风管外侧端部与信号处理单元的两个测风端口之间安装一卡套式压力连接接头8,该接头为LF-LOK的卡套式压力连接接头。使用该接头后,信号处理单元与出风管之间的气密性好,而且该接头易于拆卸、不会因为工作温度高而产生热应力扭曲变形。The signal processing unit and the air outlet pipe can be fixed directly, or a ferrule-type
由于一次风输送的是粉状物料,为了避免靠背式动压管发生堵塞,在靠背式动压管内设置有二次清灰结构,第一次清灰结构是在靠背式动压管的每根管体内设置有一与管体同轴的柔性清灰棒9,该柔性清灰棒的上端部悬挂安装在靠背式动压管的每根管体上端部安装的清灰棒固定螺栓1的下端面。柔性清灰棒在管内气流的冲击下作无规则摆动,起到第一次清灰的作用。第二次清灰结构是靠背式动压管每根管体位于法兰上端面以上部分1/3高度处所制的出风管(图2中的H),该出风管的轴线和与其连接的靠背式动压管管体的轴线之间的夹角α为20~40°,优选30°,气流进入出风管后,其中的粉状物料被缓冲减速,沉降下来,起到了二次沉灰的作用。Since the primary air transports powdery materials, in order to avoid blockage of the back-type dynamic pressure tube, a secondary dust-cleaning structure is installed in the back-type dynamic pressure tube. A
前述信号处理单元中的微差压变送器采用Alpha公司model168系列的特制微差压变送器,该变送器采用由不锈钢膜片与固定电极构成的可变电容,配备高精度电子元件,体积小、质量轻,稳定性和抗干扰能力高。该变送器的输入端经过定制与靠背式动压管的两根出风管外侧端部大小间距相匹配,且在该变送器的输出端还可以安装一Hirschmann电气输出连接组件4以提高电流信号的传输可靠性和抗干扰能力,并具有很好的防水性。靠背式动压管的流速差压信号通过出风管传至信号处理单元,该差压信号被转换为4~20mA(或0~10mA)的标准直流电流信号,该电流信号由计算机接收并进行运算、显示。The differential pressure transmitter in the aforementioned signal processing unit adopts the special differential pressure transmitter of the model168 series of Alpha Company, which adopts a variable capacitor composed of a stainless steel diaphragm and a fixed electrode, and is equipped with high-precision electronic components. Small size, light weight, high stability and anti-interference ability. The input end of the transmitter is customized to match the size and spacing of the outer ends of the two outlet pipes of the backrest dynamic pressure tube, and a Hirschmann electrical
信号处理单元为一体化设计,其防护等级为IP65,现场试验时运行稳定,60℃的工作温度下,温度温漂小于±0.06%FS/℃,测量误差为±0.25%FS。可见其抗干扰能力好,不受管道的散热温度和振动的影响。The signal processing unit is an integrated design, and its protection level is IP65. It runs stably during the field test. Under the working temperature of 60°C, the temperature drift is less than ±0.06% FS/°C, and the measurement error is ±0.25% FS. It can be seen that its anti-interference ability is good, and it is not affected by the heat dissipation temperature and vibration of the pipeline.
本实用新型的使用状态图如图4所示,靠背式动压管由不锈钢材料制成,法兰由铁制材料制成,其竖直高度略大于一次风管道10表面保温层的厚度,以使测量探头在安装后,其法兰连接处不会被保温层所覆盖。在靠背式动压管位于法兰下端面以下的两根管体的外壁上均包覆安装有耐磨层7以保护不锈钢管体,该耐磨层是刚玉陶瓷,刚玉陶瓷是一种以Al2O3为主要原料,辅以稀有金属氧化物等溶剂,经1700℃高温熔烧而成的特种陶瓷,具有硬度高、耐磨、耐高温、耐腐蚀等优点,其洛氏硬度(HRA)≥80,体积密度(g/cm3)≥3.5,吸水率(%)≤0.03。The use status diagram of the utility model is shown in Figure 4, the backrest type dynamic pressure tube is made of stainless steel material, the flange is made of iron material, and its vertical height is slightly greater than the thickness of the surface insulation layer of the
实施例2Example 2
本实施例与实施例1不同的地方如图5所示,差压式测量管是笛形管,在笛形管内没有安装柔性清灰棒,在笛形管位于法兰下端面以下的两根管体的外壁上未包覆安装耐磨层,其它结构和使用方法与实施例1相同。本实施例中的笛形管未现有技术,其变化在于出风管与信号处理单元的连接,所以未提供剖视的笛形管的结构示意图。The difference between this embodiment and Embodiment 1 is shown in Figure 5. The differential pressure measuring pipe is a flute-shaped pipe, and there is no flexible cleaning rod installed in the flute-shaped pipe. The outer wall of the pipe body is not covered with a wear-resistant layer, and other structures and usage methods are the same as in Embodiment 1. The flute pipe in this embodiment is not in the prior art, and the change lies in the connection between the air outlet pipe and the signal processing unit, so a structural schematic diagram of a sectioned flute pipe is not provided.
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| CN2009202219319U CN201522501U (en) | 2009-11-04 | 2009-11-04 | Boiler Primary Air Velocity Differential Pressure Measuring Device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103257209A (en) * | 2013-05-13 | 2013-08-21 | 中国电子科技集团公司第四十八研究所 | Air flow uniformity detection device of diffusion furnace |
| CN103954791A (en) * | 2014-05-19 | 2014-07-30 | 国家电网公司 | Method for computing air powder airflow velocity of primary air pipe of direct blowing type powder manufacturing system |
| CN107907708A (en) * | 2017-12-22 | 2018-04-13 | 华润电力(贺州)有限公司 | A kind of wind powder flow rate measuring device applied to boiler |
-
2009
- 2009-11-04 CN CN2009202219319U patent/CN201522501U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103257209A (en) * | 2013-05-13 | 2013-08-21 | 中国电子科技集团公司第四十八研究所 | Air flow uniformity detection device of diffusion furnace |
| CN103257209B (en) * | 2013-05-13 | 2015-07-01 | 中国电子科技集团公司第四十八研究所 | Air flow uniformity detection device of diffusion furnace |
| CN103954791A (en) * | 2014-05-19 | 2014-07-30 | 国家电网公司 | Method for computing air powder airflow velocity of primary air pipe of direct blowing type powder manufacturing system |
| CN103954791B (en) * | 2014-05-19 | 2016-11-23 | 国家电网公司 | The computational methods of unit pulverized-coal system First air manage-style powder air-flow velocity |
| CN107907708A (en) * | 2017-12-22 | 2018-04-13 | 华润电力(贺州)有限公司 | A kind of wind powder flow rate measuring device applied to boiler |
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Owner name: TIANJIN ELECTRIC POWER CORP. Effective date: 20130523 Owner name: STATE ELECTRIC NET CROP. Free format text: FORMER OWNER: TIANJIN ELECTRIC POWER CORP. Effective date: 20130523 |
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Effective date of registration: 20130523 Address after: 100031 Xicheng District West Chang'an Avenue, No. 86, Beijing Patentee after: State Grid Corporation of China Patentee after: Tianjin Electric Power Corp. Address before: 300010 Tianjin city Hebei District Wujing Road No. 39 Patentee before: Tianjin Electric Power Corp. |
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