CN201522501U - Boiler Primary Air Velocity Differential Pressure Measuring Device - Google Patents

Boiler Primary Air Velocity Differential Pressure Measuring Device Download PDF

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Publication number
CN201522501U
CN201522501U CN2009202219319U CN200920221931U CN201522501U CN 201522501 U CN201522501 U CN 201522501U CN 2009202219319 U CN2009202219319 U CN 2009202219319U CN 200920221931 U CN200920221931 U CN 200920221931U CN 201522501 U CN201522501 U CN 201522501U
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differential pressure
pressure type
tube
primary air
air velocity
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黄靖宁
沙威
刘新利
刘卫平
陈珑
姜素君
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Tianjin Electric Power Corp
State Grid Corp of China SGCC
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Tianjin Electric Power Corp
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Abstract

The utility model relates to a boiler primary air velocity differential pressure type measuring device, which comprises a differential pressure type measuring pipe and a signal processing unit. The differential pressure type measuring pipe penetrates into a flange, two air outlet pipes which are mutually parallel are arranged on outer walls on the same side of two pipe bodies of the differential pressure type measuring pipe located above an upper end surface of the flange, and the outer side end portions of the two air outlet pipes are directly fixedly connected with two air measuring ports of the signal processing unit. The boiler primary air velocity differential pressure type measuring device integrates functions of a measuring probe, the signal processing unit and the like, is light, convenient and small, is simple in structure, high in protection level and more convenient in mounting and using, greatly reduces construction cost, increases reliability and guarantees measurement accuracy.

Description

锅炉一次风速差压式测量装置 Boiler Primary Air Velocity Differential Pressure Measuring Device

技术领域technical field

本实用新型属于自动化仪表技术领域,特别是一种锅炉一次风速差压式测量装置。The utility model belongs to the technical field of automatic instruments, in particular to a boiler primary wind speed differential pressure measuring device.

背景技术Background technique

目前,国内电网的主力机型大多为300MW及以上的发电机组,与之配套的锅炉多为直吹式锅炉,其燃烧系统中用于输送燃料的一次风的流速测量一直是专业人员致力于解决的技术难题。目前,人们已开发出一种用于测量一次风速的装置,该装置的结构如图6所示:由安装在管道上的测量探头、传压管12和主要由微差压变送器构成的信号处理单元2组成,该测量探头包括差压式测量管、法兰,差压式测量管穿装在法兰内,位于法兰上端面以上的测量管的两根管体的同侧外壁上制出两个相互平行的出风管3,该两个出风管分别通过一传压管与信号处理单元的两个输入端连接,该信号处理单元设置在远离测量现场的仪表箱内且其输出端连接计算机。测量探头得到的流速差压信号通过传压管传至信号处理单元,该差压信号被转换为4~20mA(或0~10mA)的标准直流电流信号,该电流信号由计算机接收并进行运算、显示。上述装置中的差压式测量管可以是靠背式动压管或者笛形管,整体装置结构复杂,在不同的测量现场,传压管的长度从几米到几十米不等,易出现接头处密封不好或传压管焊缝处泄漏,以及传压管内堵塞等问题,导致测量结果不准确,当测量装置较多时,传压管的数量也会增加,势必加大现场施工的难度,既影响美观,也提高了泄漏的风险,同时增加了测量系统调试的难度,提高了施工成本。At present, most of the main models of the domestic power grid are generator sets of 300MW and above, and most of the matching boilers are direct blowing boilers. technical problems. At present, people have developed a device for measuring primary wind speed. The structure of the device is shown in Figure 6: it is composed of a measuring probe installed on the pipeline, a pressure transmission tube 12 and a micro-differential pressure transmitter. Signal processing unit 2, the measuring probe includes a differential pressure measuring tube and a flange, and the differential pressure measuring tube is installed in the flange, and is located on the outer walls of the same side of the two tube bodies of the measuring tube above the upper end surface of the flange Make two parallel air outlet pipes 3, the two air outlet pipes are respectively connected to the two input ends of the signal processing unit through a pressure transmission pipe, the signal processing unit is arranged in the instrument box away from the measurement site and its The output terminal is connected to the computer. The flow rate differential pressure signal obtained by the measuring probe is transmitted to the signal processing unit through the pressure transmission tube, and the differential pressure signal is converted into a standard DC current signal of 4 ~ 20mA (or 0 ~ 10mA), and the current signal is received and calculated by the computer. show. The differential pressure measuring tube in the above device can be a backrest dynamic pressure tube or a flute tube. The structure of the overall device is complex. Poor sealing or leakage at the weld of the pressure transmission pipe, and problems such as blockage in the pressure transmission pipe lead to inaccurate measurement results. When there are many measuring devices, the number of pressure transmission pipes will also increase, which will inevitably increase the difficulty of on-site construction. It affects the appearance and also increases the risk of leakage. At the same time, it increases the difficulty of debugging the measurement system and increases the construction cost.

发明内容Contents of the invention

本实用新型的目的在于克服现有技术的不足,提供一种结构简单、安装使用方便、测量结果准确的锅炉一次风速差压式测量装置。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a boiler primary wind speed differential pressure measuring device with simple structure, convenient installation and use, and accurate measurement results.

本实用新型采取的技术方案是:The technical scheme that the utility model takes is:

一种锅炉一次风速差压式测量装置,包括差压式测量管和信号处理单元,差压式测量管穿装在法兰内,位于法兰上端面以上的差压式测量管的两根管体的同侧外壁上制出两根相互平行的出风管,其特征在于:所述差压式测量管上安装的两根出风管的外侧端部直接与信号处理单元的两个测风端口固定连接。A boiler primary wind speed differential pressure measurement device, including a differential pressure measurement tube and a signal processing unit. Two air outlet pipes parallel to each other are made on the outer wall of the same side of the body, and the feature is that: the outer ends of the two air outlet pipes installed on the differential pressure measuring pipe are directly connected to the two air outlet pipes of the signal processing unit Port fixed connection.

而且,所述差压式测量管上安装的两根出风管外侧端部与信号处理单元两个测风端口之间通过卡套式压力连接接头固定连接。Moreover, the outer ends of the two air outlet pipes installed on the differential pressure measuring pipe are fixedly connected to the two wind measuring ports of the signal processing unit through ferrule-type pressure connection joints.

而且,所述出风管轴线和与其连接的差压式测量管轴线之间的夹角为20~40°。Moreover, the included angle between the axis of the outlet pipe and the axis of the differential pressure measuring pipe connected thereto is 20-40°.

而且,所述差压式测量管是靠背式动压管或笛形管。Moreover, the differential pressure measuring tube is a backrest dynamic pressure tube or a piccolo tube.

而且,所述靠背式动压管的每根管体内均悬挂安装有一与管体同轴的柔性清灰棒。Moreover, a flexible cleaning rod coaxial with the pipe body is suspended and installed in each pipe body of the backrest type dynamic pressure pipe.

而且,在靠背式动压管位于法兰下端面以下的两根管体的外壁上均包覆安装有耐磨层。Moreover, wear-resistant layers are covered and installed on the outer walls of the two pipe bodies located below the lower end surface of the flange of the backrest dynamic pressure pipe.

本实用新型的优点和积极效果是:Advantage and positive effect of the present utility model are:

1.本装置中信号处理单元的两个测风端口与差压式测量管上所制出风管的外侧端部直接固定连接,不使用传统的由碳钢制成的传压管,不仅降低了材料成本,解决了因管路过多造成的施工复杂的问题,而且降低了泄漏风险和施工成本,提高了测量的准确度。1. The two wind measuring ports of the signal processing unit in this device are directly fixedly connected with the outer end of the air duct made on the differential pressure measuring tube, instead of using the traditional pressure transmission tube made of carbon steel, which not only reduces the It reduces the cost of materials, solves the problem of complicated construction caused by too many pipelines, reduces the risk of leakage and construction costs, and improves the accuracy of measurement.

2.本装置中的信号处理单元与出风管之间通过接头固定连接,该接头为LF-LOK的卡套式压力连接接头,使用该接头后,信号处理单元与出风管之间的气密性好,而且该接头易于拆装、不会因为工作温度高而产生的热应力扭曲变形。2. The signal processing unit and the air outlet pipe in this device are fixedly connected by a joint, which is a ferrule-type pressure connection joint of LF-LOK. After using this joint, the air between the signal processing unit and the air outlet pipe The tightness is good, and the joint is easy to disassemble and will not be distorted due to thermal stress due to high working temperature.

3.本装置中的靠背式动压管的每根管体内均悬挂安装有一柔性清灰棒,该柔性清灰棒可以在气流的冲击下做无规则摆动,起到自动清灰的作用,同时靠背式动压管上所制的出风管起到了二次清灰的作用。该两次清灰的过程可以避免测量装置被一次风输送的煤粉堵塞,保证测量的准确。3. Each tube body of the back-type dynamic pressure tube in this device is hung with a flexible dust removal rod, which can swing randomly under the impact of the air flow to play the role of automatic dust removal, and at the same time The air outlet pipe made on the backrest dynamic pressure pipe plays the role of secondary dust removal. The two cleaning processes can prevent the measuring device from being blocked by the pulverized coal transported by the primary wind, and ensure the accuracy of the measurement.

4.本装置中的靠背式动压管位于法兰下端面的两根管体外壁上均通过粘胶包覆安装有耐磨层,该耐磨层采用的材料是刚玉陶瓷,具有硬度高、耐磨、耐高温、耐腐蚀等优点。4. The backrest type dynamic pressure tube in this device is located on the outer wall of the two tubes on the lower end of the flange, and is covered with a wear-resistant layer by viscose. The material of the wear-resistant layer is corundum ceramics, which has high hardness, Wear resistance, high temperature resistance, corrosion resistance and other advantages.

5.本实用新型将测量探头、信号处理单元等各单件装置的功能集于一体,差压式测量管可以使用靠背式动压管或者笛形管,整体装置具有轻便、小巧、结构简单等优点,其防护等级高,安装与使用更为方便,大大减少了施工成本,提高的测量装置的可靠性,保证了测量的准确度。5. The utility model integrates the functions of each single device such as a measuring probe and a signal processing unit. The differential pressure measuring tube can use a backrest dynamic pressure tube or a flute tube. The overall device has the advantages of lightness, compactness, and simple structure. Advantages: It has a high protection level, is more convenient to install and use, greatly reduces construction costs, improves the reliability of the measuring device, and ensures the accuracy of the measurement.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是图1的左视图;Fig. 2 is the left view of Fig. 1;

图3是图2的A-A向剖视图(清灰棒固定螺栓、卡套式压力连接接头和信号处理单元未剖视);Fig. 3 is a sectional view of A-A in Fig. 2 (the fixing bolt of the cleaning rod, the ferrule-type pressure connection joint and the signal processing unit are not sectioned);

图4是本实用新型的使用状态图;Fig. 4 is the use state figure of the utility model;

图5是实施例2的使用状态图;Fig. 5 is the use state figure of embodiment 2;

图6是现有技术的使用状态图。Fig. 6 is a diagram of the state of use in the prior art.

具体实施方式Detailed ways

下面结合实施例,对本实用新型进一步说明,下述实施例是说明性的,不是限定性的,不能以下述实施例来限定本实用新型的保护范围。Below in conjunction with embodiment, the utility model is further described, and following embodiment is illustrative, not limiting, can not limit protection scope of the present utility model with following embodiment.

本实用新型中差压式测量管可以使用靠背式动压管,也可以使用笛形管,该两种结构分别通过实施例1和实施例2进行描述。其中,实施例1中的差压式测量管是靠背式动压管,实施例2中的差压式测量管是笛形管。The differential pressure measuring tube in the utility model can use a backrest type dynamic pressure tube, or a flute tube, and the two structures are described through Embodiment 1 and Embodiment 2 respectively. Wherein, the differential pressure measuring tube in embodiment 1 is a backrest dynamic pressure tube, and the differential pressure measuring tube in embodiment 2 is a flute tube.

一种锅炉一次风速差压式测量装置,如图1~3所示,包括差压式测量管5和主要由微差压变送器构成的信号处理单元2,差压式测量管穿装在法兰6内,位于法兰上端面以上的差压式测量管的两根管体的同侧外壁上制出两根相互平行的出风管3,本实施例中的差压式测量管是靠背式动压管,本实用新型的创新在于:两根出风管的外侧端部直接与信号处理单元的两个测风端口固定连接。A boiler primary wind speed differential pressure measurement device, as shown in Figures 1 to 3, includes a differential pressure measurement tube 5 and a signal processing unit 2 mainly composed of a differential pressure transmitter. The differential pressure measurement tube is mounted on the In the flange 6, two air outlet pipes 3 parallel to each other are made on the outer walls of the two pipe bodies of the differential pressure measuring tube above the upper end surface of the flange. The differential pressure measuring tube in this embodiment is Backrest type dynamic pressure tube, the innovation of the utility model is that: the outer ends of the two air outlet tubes are directly fixedly connected with the two wind measuring ports of the signal processing unit.

信号处理单元与出风管之间可以直接固定,也可以在两根出风管外侧端部与信号处理单元的两个测风端口之间安装一卡套式压力连接接头8,该接头为LF-LOK的卡套式压力连接接头。使用该接头后,信号处理单元与出风管之间的气密性好,而且该接头易于拆卸、不会因为工作温度高而产生热应力扭曲变形。The signal processing unit and the air outlet pipe can be fixed directly, or a ferrule-type pressure connection joint 8 can be installed between the outer ends of the two air outlet pipes and the two wind measuring ports of the signal processing unit. The joint is LF -LOK compression fittings for compression fittings. After using the joint, the airtightness between the signal processing unit and the air outlet pipe is good, and the joint is easy to disassemble and will not be distorted due to thermal stress due to high working temperature.

由于一次风输送的是粉状物料,为了避免靠背式动压管发生堵塞,在靠背式动压管内设置有二次清灰结构,第一次清灰结构是在靠背式动压管的每根管体内设置有一与管体同轴的柔性清灰棒9,该柔性清灰棒的上端部悬挂安装在靠背式动压管的每根管体上端部安装的清灰棒固定螺栓1的下端面。柔性清灰棒在管内气流的冲击下作无规则摆动,起到第一次清灰的作用。第二次清灰结构是靠背式动压管每根管体位于法兰上端面以上部分1/3高度处所制的出风管(图2中的H),该出风管的轴线和与其连接的靠背式动压管管体的轴线之间的夹角α为20~40°,优选30°,气流进入出风管后,其中的粉状物料被缓冲减速,沉降下来,起到了二次沉灰的作用。Since the primary air transports powdery materials, in order to avoid blockage of the back-type dynamic pressure tube, a secondary dust-cleaning structure is installed in the back-type dynamic pressure tube. A flexible cleaning rod 9 coaxial with the pipe body is arranged in the pipe body, and the upper end of the flexible cleaning rod is suspended and installed on the lower surface of the cleaning rod fixing bolt 1 installed on the upper end of each pipe body of the backrest type dynamic pressure tube. . The flexible dust cleaning rod swings randomly under the impact of the airflow in the pipe, which plays the role of cleaning dust for the first time. The second dust cleaning structure is the air outlet pipe (H in Figure 2) made of each pipe body of the back-type dynamic pressure pipe at the height of 1/3 above the upper end of the flange. The axis of the air outlet pipe and its connection The included angle α between the axes of the backrest dynamic pressure pipe body is 20-40°, preferably 30°. After the airflow enters the air outlet pipe, the powdery material in it is buffered and decelerated, and settles down, which plays a role in secondary sedimentation. The effect of gray.

前述信号处理单元中的微差压变送器采用Alpha公司model168系列的特制微差压变送器,该变送器采用由不锈钢膜片与固定电极构成的可变电容,配备高精度电子元件,体积小、质量轻,稳定性和抗干扰能力高。该变送器的输入端经过定制与靠背式动压管的两根出风管外侧端部大小间距相匹配,且在该变送器的输出端还可以安装一Hirschmann电气输出连接组件4以提高电流信号的传输可靠性和抗干扰能力,并具有很好的防水性。靠背式动压管的流速差压信号通过出风管传至信号处理单元,该差压信号被转换为4~20mA(或0~10mA)的标准直流电流信号,该电流信号由计算机接收并进行运算、显示。The differential pressure transmitter in the aforementioned signal processing unit adopts the special differential pressure transmitter of the model168 series of Alpha Company, which adopts a variable capacitor composed of a stainless steel diaphragm and a fixed electrode, and is equipped with high-precision electronic components. Small size, light weight, high stability and anti-interference ability. The input end of the transmitter is customized to match the size and spacing of the outer ends of the two outlet pipes of the backrest dynamic pressure tube, and a Hirschmann electrical output connection assembly 4 can also be installed at the output end of the transmitter to improve Transmission reliability and anti-interference ability of current signal, and has good water resistance. The flow rate differential pressure signal of the backrest dynamic pressure tube is transmitted to the signal processing unit through the air outlet tube, and the differential pressure signal is converted into a standard DC current signal of 4-20mA (or 0-10mA), which is received by the computer and processed. Computing and displaying.

信号处理单元为一体化设计,其防护等级为IP65,现场试验时运行稳定,60℃的工作温度下,温度温漂小于±0.06%FS/℃,测量误差为±0.25%FS。可见其抗干扰能力好,不受管道的散热温度和振动的影响。The signal processing unit is an integrated design, and its protection level is IP65. It runs stably during the field test. Under the working temperature of 60°C, the temperature drift is less than ±0.06% FS/°C, and the measurement error is ±0.25% FS. It can be seen that its anti-interference ability is good, and it is not affected by the heat dissipation temperature and vibration of the pipeline.

本实用新型的使用状态图如图4所示,靠背式动压管由不锈钢材料制成,法兰由铁制材料制成,其竖直高度略大于一次风管道10表面保温层的厚度,以使测量探头在安装后,其法兰连接处不会被保温层所覆盖。在靠背式动压管位于法兰下端面以下的两根管体的外壁上均包覆安装有耐磨层7以保护不锈钢管体,该耐磨层是刚玉陶瓷,刚玉陶瓷是一种以Al2O3为主要原料,辅以稀有金属氧化物等溶剂,经1700℃高温熔烧而成的特种陶瓷,具有硬度高、耐磨、耐高温、耐腐蚀等优点,其洛氏硬度(HRA)≥80,体积密度(g/cm3)≥3.5,吸水率(%)≤0.03。The use status diagram of the utility model is shown in Figure 4, the backrest type dynamic pressure tube is made of stainless steel material, the flange is made of iron material, and its vertical height is slightly greater than the thickness of the surface insulation layer of the primary air duct 10, so as to After the measuring probe is installed, its flange connection will not be covered by the insulation layer. A wear-resistant layer 7 is installed on the outer walls of the two pipe bodies below the lower end surface of the flange of the backrest dynamic pressure pipe to protect the stainless steel pipe body. The wear-resistant layer is corundum ceramics, which is a kind of Al 2 O 3 is the main raw material, supplemented by solvents such as rare metal oxides, and is a special ceramic made by sintering at a high temperature of 1700 ° C. It has the advantages of high hardness, wear resistance, high temperature resistance, and corrosion resistance. Its Rockwell hardness (HRA) ≥80, bulk density (g/cm 3 )≥3.5, water absorption (%)≤0.03.

实施例2Example 2

本实施例与实施例1不同的地方如图5所示,差压式测量管是笛形管,在笛形管内没有安装柔性清灰棒,在笛形管位于法兰下端面以下的两根管体的外壁上未包覆安装耐磨层,其它结构和使用方法与实施例1相同。本实施例中的笛形管未现有技术,其变化在于出风管与信号处理单元的连接,所以未提供剖视的笛形管的结构示意图。The difference between this embodiment and Embodiment 1 is shown in Figure 5. The differential pressure measuring pipe is a flute-shaped pipe, and there is no flexible cleaning rod installed in the flute-shaped pipe. The outer wall of the pipe body is not covered with a wear-resistant layer, and other structures and usage methods are the same as in Embodiment 1. The flute pipe in this embodiment is not in the prior art, and the change lies in the connection between the air outlet pipe and the signal processing unit, so a structural schematic diagram of a sectioned flute pipe is not provided.

Claims (6)

1. boiler primary air velocity differential pressure type measurement mechanism, comprise differential pressure type measuring tube and signal processing unit, the differential pressure type measuring tube is installed in the flange, be positioned on the homonymy outer wall of two bodys of the above differential pressure type measuring tube in flange upper surface and make two discharge pipes that are parallel to each other, it is characterized in that: the outboard end of two discharge pipes installing on the described differential pressure type measuring tube is directly fixedlyed connected with two survey wind ports of signal processing unit.
2. boiler primary air velocity differential pressure type measurement mechanism according to claim 1 is characterized in that: two discharge pipe outboard end of installing on the described differential pressure type measuring tube are surveyed between the wind port with two of signal processing units and are fixedlyed connected by bite type pressure jointing.
3. boiler primary air velocity differential pressure type measurement mechanism according to claim 1 is characterized in that: the angle between described discharge pipe axis and the connected differential pressure type measuring tube axis is 20~40 °.
4. according to claim 1 or 2 or 3 described boiler primary air velocity differential pressure type measurement mechanisms, it is characterized in that: described differential pressure type measuring tube is backrest type dynamic pressure tube or bourdon's tube.
5. boiler primary air velocity differential pressure type measurement mechanism according to claim 4 is characterized in that: all hang in the every body of described backrest type dynamic pressure tube a flexible deashing rod coaxial with body is installed.
6. boiler primary air velocity differential pressure type measurement mechanism according to claim 4 is characterized in that: be positioned at the backrest type dynamic pressure tube all to coat on the outer wall of two bodys below the flange lower surface wearing layer is installed.
CN2009202219319U 2009-11-04 2009-11-04 Boiler Primary Air Velocity Differential Pressure Measuring Device Expired - Lifetime CN201522501U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103257209A (en) * 2013-05-13 2013-08-21 中国电子科技集团公司第四十八研究所 Air flow uniformity detection device of diffusion furnace
CN103954791A (en) * 2014-05-19 2014-07-30 国家电网公司 Method for computing air powder airflow velocity of primary air pipe of direct blowing type powder manufacturing system
CN107907708A (en) * 2017-12-22 2018-04-13 华润电力(贺州)有限公司 A kind of wind powder flow rate measuring device applied to boiler

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103257209A (en) * 2013-05-13 2013-08-21 中国电子科技集团公司第四十八研究所 Air flow uniformity detection device of diffusion furnace
CN103257209B (en) * 2013-05-13 2015-07-01 中国电子科技集团公司第四十八研究所 Air flow uniformity detection device of diffusion furnace
CN103954791A (en) * 2014-05-19 2014-07-30 国家电网公司 Method for computing air powder airflow velocity of primary air pipe of direct blowing type powder manufacturing system
CN103954791B (en) * 2014-05-19 2016-11-23 国家电网公司 The computational methods of unit pulverized-coal system First air manage-style powder air-flow velocity
CN107907708A (en) * 2017-12-22 2018-04-13 华润电力(贺州)有限公司 A kind of wind powder flow rate measuring device applied to boiler

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