CN201520526U - An electric roller conveyor - Google Patents

An electric roller conveyor Download PDF

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Publication number
CN201520526U
CN201520526U CN2009200770665U CN200920077066U CN201520526U CN 201520526 U CN201520526 U CN 201520526U CN 2009200770665 U CN2009200770665 U CN 2009200770665U CN 200920077066 U CN200920077066 U CN 200920077066U CN 201520526 U CN201520526 U CN 201520526U
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aluminum alloy
electric roller
roller conveyor
beams
zone
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CN2009200770665U
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黄东昕
王朝晖
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Shanghai Jingxing Logistics Equipment Engineering Co ltd
Shanghai Jingxing Storage Equipment Engineering Co ltd
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Shanghai Jingxing Logistics Equipment Engineering Co ltd
Shanghai Jingxing Storage Equipment Engineering Co ltd
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Abstract

本实用新型提供了一种电动辊子输送机,其特征在于,包括铝合金支撑脚,在铝合金支撑脚的上方设有铝合金梁,在两个铝合金梁之间设有至少一根电动辊子,每根电动辊子与至少六根无动力辊子组成一组,电动辊子连接外置的PLC系统。本实用新型的优点在于电动辊子和O型圈传动噪音小;铝合金梁与铝合金撑脚均采用铝型材,生产工艺简单,生产工期短;无电机减速机,整体空间利用率高;单位物料输送功耗低,节省能源消耗;结构简单明快、小巧美观。

The utility model provides an electric roller conveyor, which is characterized in that it includes an aluminum alloy support foot, an aluminum alloy beam is arranged above the aluminum alloy support foot, and at least one electric roller is arranged between the two aluminum alloy beams , each motorized roller forms a group with at least six non-powered rollers, and the motorized rollers are connected to an external PLC system. The utility model has the advantages that the electric roller and the O-ring drive noise is small; the aluminum alloy beam and the aluminum alloy supporting foot are all made of aluminum profiles, the production process is simple, and the production period is short; there is no motor reducer, and the overall space utilization rate is high; the unit material The transmission power consumption is low, saving energy consumption; the structure is simple and clear, small and beautiful.

Description

一种电动辊子输送机 An electric roller conveyor

技术领域technical field

本实用新型涉及一种电动辊子输送机,应用于各类企业仓储的轻型自动化立库输送系统、配送物流及自动线的物料输送,属于物流设备技术领域。The utility model relates to an electric roller conveyor, which is applied to light-duty automatic vertical warehouse conveying systems for storage of various enterprises, material conveying of distribution logistics and automatic lines, and belongs to the technical field of logistics equipment.

背景技术Background technique

当今,常用的辊子输送机均采用C形折边梁和C形折边撑脚的框架结构,由电机减速机提供动力,通过链条来驱动单链辊子或双链辊子来使物料(托盘或料箱)向前运动;但常用的辊子输送机普遍存在如下缺点:链条噪音大;结构复杂,生产工艺环节多,生产工期较长;电机减速机占用空间,整体空间利用率低;清洁难度大;单位物料输送功耗大;笨重,不美观。Today, the commonly used roller conveyors all adopt the frame structure of C-shaped flanged beams and C-shaped flanged feet, powered by a motor reducer, and drive single-chain rollers or double-chained rollers through chains to make materials (pallets or materials However, commonly used roller conveyors generally have the following disadvantages: the chain is noisy; the structure is complex, the production process has many links, and the production period is long; the motor reducer takes up space, and the overall space utilization rate is low; cleaning is difficult; High power consumption per unit of material conveying; bulky and unsightly.

发明内容Contents of the invention

本实用新型的目的是提供一种噪音小、结构简单、生产工期短、整体空间利用率高、单位物料输送功耗低、小巧美观的铝合金梁电动辊子输送机。The purpose of the utility model is to provide an aluminum alloy beam electric roller conveyor with low noise, simple structure, short production period, high overall space utilization rate, low power consumption per unit material conveying, compact and beautiful.

为了达到上述目的,本实用新型的技术方案是提供了一种电动辊子输送机,其特征在于,包括铝合金支撑脚,在铝合金支撑脚的上方设有铝合金梁,在两个铝合金梁之间设有至少一根电动辊子,每根电动辊子与至少六根无动力辊子组成一组,电动辊子连接外置的PLC系统。In order to achieve the above purpose, the technical solution of the utility model is to provide an electric roller conveyor, which is characterized in that it includes an aluminum alloy support foot, an aluminum alloy beam is arranged above the aluminum alloy support foot, and two aluminum alloy beams There is at least one motorized roller between them, and each motorized roller forms a group with at least six unpowered rollers, and the motorized rollers are connected to an external PLC system.

本实用新型的铝合金梁电动辊子输送机,物料在输送机上运送时,所在及前方电动辊子运转,后方电动辊子停止运转。采用多台本实用新型的铝合金梁电动辊子输送机与轻型料箱堆垛机、升降转向输送机配套便可以组成可广泛应用于各类企业仓储的轻型自动化立库输送系统、配送中心物流输送系统、自动生产线的输送系统。In the aluminum alloy beam electric roller conveyor of the utility model, when materials are transported on the conveyor, the electric rollers at the front and the front are running, and the electric rollers at the rear are stopped. Using multiple aluminum alloy beam electric roller conveyors of this utility model together with light-duty material box stackers and lifting and steering conveyors can form a light-duty automatic vertical warehouse conveying system and a distribution center logistics conveying system that can be widely used in various types of enterprise storage. , The conveying system of the automatic production line.

本实用新型的优点在于电动辊子和O型圈传动噪音小;铝合金梁与铝合金撑脚均采用铝型材,生产工艺简单,生产工期短;无电机减速机,整体空间利用率高;单位物料输送功耗低,节省能源消耗;结构简单明快、小巧美观。The utility model has the advantages of low transmission noise of electric rollers and O-rings; aluminum alloy beams and aluminum alloy supports are all made of aluminum profiles, the production process is simple, and the production period is short; there is no motor reducer, and the overall space utilization rate is high; the unit material The transmission power consumption is low, saving energy consumption; the structure is simple and clear, small and beautiful.

附图说明Description of drawings

图1A为本实用新型提供的一种电动辊子输送机的立体图;Figure 1A is a perspective view of an electric roller conveyor provided by the utility model;

图1B为本实用新型提供的一种电动辊子输送机的正视图;Fig. 1B is a front view of an electric roller conveyor provided by the utility model;

图2为导向装置的结构示意图;Fig. 2 is the structural representation of guiding device;

图3为物料在铝合金梁电动辊子输送机上运动的第一种状态图;Figure 3 is the first state diagram of the movement of materials on the aluminum alloy beam electric roller conveyor;

图4为物料在铝合金梁电动辊子输送机上运动的第二种状态图;Fig. 4 is the second state diagram of the material moving on the aluminum alloy beam electric roller conveyor;

图5为物料在铝合金梁电动辊子输送机上运动的第三种状态图。Fig. 5 is a third state diagram of materials moving on the aluminum alloy beam electric roller conveyor.

具体实施方式Detailed ways

以下结合实施例来具体说明本实用新型。The utility model is described in detail below in conjunction with embodiment.

实施例Example

如图1A及图1B所示,为本实用新型提供的一种电动辊子输送机的结构示意图,由电动辊子1、无动力辊子2、角连接件3、铝合金梁4、封板5、铝合金撑脚6、地脚腕7、导向装置8、连接梁9及PLC系统构成。As shown in Figure 1A and Figure 1B, it is a schematic structural diagram of an electric roller conveyor provided by the utility model, which consists of electric roller 1, unpowered roller 2, corner connector 3, aluminum alloy beam 4, sealing plate 5, aluminum alloy Alloy support foot 6, ground ankle 7, guide device 8, connecting beam 9 and PLC system.

铝合金梁4、铝合金撑脚6、角连接件3用螺栓组固定连接构成一个整体框架,铝合金梁4安装在铝合金撑脚6的上方,在铝合金支撑脚6的底部安装地脚腕7,在铝合金支撑脚6与铝合金梁4形成的转角处装有角连接件3;两件铝合金梁4间用连接梁9加固;在本实施例中,每1件电动辊子1与九件无动力辊子2为一组,相互之间用O型圈传动,在两件铝合金梁4间共固定有四组,每个电动辊子1都与外置的PLC系统相连接,从第一组开始依次命名为A区,B区,C区及D区;导向装置8装于铝合金梁4上,用于防止物料从输送机上滑移跌落;在铝合金梁4的外侧设有封板5,封板5起到美观的作用,同时封板5与铝合金梁4间的空间可用于布线。Aluminum alloy beam 4, aluminum alloy support foot 6, and corner connector 3 are fixedly connected by bolt groups to form an overall frame. Aluminum alloy beam 4 is installed above the aluminum alloy support foot 6, and the bottom of the aluminum alloy support foot 6 is installed Wrist 7 is provided with corner connector 3 at the corner formed by aluminum alloy support foot 6 and aluminum alloy beam 4; two pieces of aluminum alloy beam 4 are reinforced with connecting beam 9; in the present embodiment, each electric roller 1 It is a group with nine unpowered rollers 2, which are driven by O-rings. There are four groups fixed between the two aluminum alloy beams 4. Each motorized roller 1 is connected to an external PLC system. The first group is successively named as Zone A, Zone B, Zone C and Zone D; the guide device 8 is installed on the aluminum alloy beam 4 to prevent the material from slipping and falling from the conveyor; The sealing plate 5 plays an aesthetic role, and the space between the sealing plate 5 and the aluminum alloy beam 4 can be used for wiring.

如图2所示,为导向装置的结构示意图,包括护槽8-2,护槽8-2通过护槽固定板8-3固定在铝合金梁4上,导向滑条8-1置于护槽8-2内,物料在输送机上运行时,如偏离运行方向,导向滑条8-1会将物料顶回到原运行方向。As shown in Figure 2, it is a structural schematic diagram of the guiding device, including a protective groove 8-2, the protective groove 8-2 is fixed on the aluminum alloy beam 4 through the protective groove fixing plate 8-3, and the guide slide bar 8-1 is placed on the protective groove. In the groove 8-2, when the material is running on the conveyor, if it deviates from the running direction, the guide slide bar 8-1 will push the material back to the original running direction.

结合图3至图5来说明物料在本装置上的运动过程:Combined with Figure 3 to Figure 5 to illustrate the movement process of materials on this device:

如图3所示,物料处于A区时前方没有其他物料,A区与前方B区的电动辊子1处于开启状态,物料向前运行,C区与D区的电动辊子1处于停止状态;当物料完全进入B区,C区的电动辊子1打开,A区的电动辊子1关闭,物料继续向前运行;当物料完全进入C区,D区的电动辊子1打开,B区的电动辊子1关闭,物料继续向前运行。As shown in Figure 3, when the material is in zone A, there is no other material in front, the motorized roller 1 in zone A and zone B in front is in the open state, the material moves forward, and the motorized roller 1 in zone C and D is in the stop state; when the material When the material completely enters zone B, the motorized roller 1 in zone C opens, the motorized roller 1 in zone A closes, and the material continues to move forward; when the material completely enters zone C, the motorized roller 1 in zone D opens, and the motorized roller 1 in zone B closes. The material continues to run forward.

如图4所示,物料a处于A区时前方B区没有其他物料,物料b处于C区,物料c处于D区,并且物料b与物料c处于停止状态,此时,A区与前方B区的电动辊子1处于开启状态,物料向前运行,C区与D区的电动辊子1处于停止状态;当物料a完全进入B区,A区的电动辊子1关闭,B区的电动辊子1在物料a到达B区指定位置时随即关闭,C区与D区的电动辊子1仍处于停止状态中。As shown in Figure 4, when material a is in zone A, there is no other material in zone B ahead, material b is in zone C, material c is in zone D, and material b and material c are in a stopped state. At this time, zone A and zone B in front The motorized roller 1 in zone A is in the open state, the material moves forward, and the motorized roller 1 in zone C and D is in the stop state; when the material a completely enters zone B, the motorized roller 1 in zone A is closed, and the motorized roller 1 in zone B is in the material When a reaches the designated position in area B, it will be closed immediately, and the motorized roller 1 in area C and area D is still in a stopped state.

如图5所示,物料c从D区完全移出,此时D区的电动辊子1处于开启状态,C区的电动辊子1随即打开,物料b从C区向D区运行,B区的电动辊子1仍处于停止状态;当物料b完全进入D区时,B区的电动辊子1开启,物料a从B区向C区运行。As shown in Figure 5, the material c is completely removed from the D area. At this time, the electric roller 1 in the D area is in the open state, and the electric roller 1 in the C area is opened immediately, and the material b runs from the C area to the D area. 1 is still in the stopped state; when the material b completely enters the D area, the motorized roller 1 in the B area is turned on, and the material a runs from the B area to the C area.

在输送系统中使用铝合金梁电动辊子输送机,可以在同样长的输送线上积放更多的物料,使输送系统的整体运输频率加快,同时电动辊子的功率远低于电机减速机的功率,单个物料的运行功耗大幅下降,可以有效地提高系统效率,降低单位运行成本,减少能源浪费。The use of aluminum alloy beam electric roller conveyor in the conveying system can accumulate more materials on the same long conveying line, so that the overall conveying frequency of the conveying system can be accelerated, and the power of the electric roller is much lower than that of the motor reducer , The operating power consumption of a single material is greatly reduced, which can effectively improve system efficiency, reduce unit operating costs, and reduce energy waste.

Claims (7)

1. electric roller conveyor, it is characterized in that, comprise aluminum alloy feet (6), be provided with aluminum alloy beams (4) in the top of aluminum alloy feet (6), between two aluminum alloy beams (4), be provided with at least one electric roller (1), every electric roller (1) is formed one group with the unpowered roller of the six roots of sensation (2) at least, between electric roller (1) and the unpowered roller (2) and be connected the PLC system that electric roller (1) connection is external between two unpowered rollers (2) with O type circle.
2. a kind of electric roller conveyor as claimed in claim 1, it is characterized in that, be provided with ground ankle (7) in the bottom of described aluminum alloy feet (6), be provided with angle connector (3) in described aluminum alloy feet (6) and the corner that described aluminum alloy beams (4) forms.
3. a kind of electric roller conveyor as claimed in claim 1 is characterized in that, is provided with guide piece (8) on described aluminum alloy beams (4).
4. a kind of electric roller conveyor as claimed in claim 3, it is characterized in that, described guide piece (8) comprises and protects groove (8-2), protects groove (8-2) and is fixed on the described aluminum alloy beams (4) by protecting groove adapter plate (8-3), and guiding draw runner (8-1) places and protects in the groove (8-2).
5. a kind of electric roller conveyor as claimed in claim 1 is characterized in that, the both sides outside described aluminum alloy feet (6) are provided with regulates bolt (18).
6. a kind of electric roller conveyor as claimed in claim 1 is characterized in that, reinforces with tie-beam (9) between described two aluminum alloy beams (4).
7. a kind of electric roller conveyor as claimed in claim 1 is characterized in that, is provided with shrouding (5) in the outside of described aluminum alloy beams (4).
CN2009200770665U 2009-06-25 2009-06-25 An electric roller conveyor Expired - Lifetime CN201520526U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102581526A (en) * 2012-02-08 2012-07-18 上海电气电站设备有限公司 Mounting structure of component in large-sized container
CN102610785A (en) * 2011-01-20 2012-07-25 中国科学院上海硅酸盐研究所 Annular full-automatic continuous gradient environment-friendly heating system for prefabrication of positive electrode of sodium-sulfur cell
CN105293408A (en) * 2015-11-20 2016-02-03 无锡正佳自控系统设备有限公司 Conveying mechanism for filling machine
CN105947526A (en) * 2016-07-07 2016-09-21 广东勇记水产有限公司 Electric roller conveying device convenient for packing
CN110217745A (en) * 2019-07-04 2019-09-10 东莞三江港口储罐有限公司 filling conveying system
CN111115104A (en) * 2019-12-27 2020-05-08 袁应帅 Make things convenient for mechanical equipment to remove and adjust horizontally erection equipment

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102610785A (en) * 2011-01-20 2012-07-25 中国科学院上海硅酸盐研究所 Annular full-automatic continuous gradient environment-friendly heating system for prefabrication of positive electrode of sodium-sulfur cell
CN102610785B (en) * 2011-01-20 2014-04-30 上海电气钠硫储能技术有限公司 Annular full-automatic continuous gradient environment-friendly heating system for prefabrication of positive electrode of sodium-sulfur cell
CN102581526A (en) * 2012-02-08 2012-07-18 上海电气电站设备有限公司 Mounting structure of component in large-sized container
CN102581526B (en) * 2012-02-08 2014-12-03 上海电气电站设备有限公司 Mounting structure of component in large-sized container
CN105293408A (en) * 2015-11-20 2016-02-03 无锡正佳自控系统设备有限公司 Conveying mechanism for filling machine
CN105947526A (en) * 2016-07-07 2016-09-21 广东勇记水产有限公司 Electric roller conveying device convenient for packing
CN110217745A (en) * 2019-07-04 2019-09-10 东莞三江港口储罐有限公司 filling conveying system
CN111115104A (en) * 2019-12-27 2020-05-08 袁应帅 Make things convenient for mechanical equipment to remove and adjust horizontally erection equipment

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