CN201519737U - Multi-step riveting and forming equipment - Google Patents

Multi-step riveting and forming equipment Download PDF

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Publication number
CN201519737U
CN201519737U CN2009203126133U CN200920312613U CN201519737U CN 201519737 U CN201519737 U CN 201519737U CN 2009203126133 U CN2009203126133 U CN 2009203126133U CN 200920312613 U CN200920312613 U CN 200920312613U CN 201519737 U CN201519737 U CN 201519737U
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pressing
wheel
pressure
pressure roller
connecting piece
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CN2009203126133U
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刘智杰
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Hangzhou Jida Auto Fittings Co Ltd
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Hangzhou Jida Auto Fittings Co Ltd
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Abstract

本实用新型是一种多步铆压成型设备,特别涉及一种用于材料硬度相对较高的多点铆压产品加工设备。包括连接片,连接片上贴合有至少3组及以上的压轮机构,连接片与压轮机构间压接有盖板,压轮机构包括压轴片,压轴片的端部设有二个横向而设的压轮,压轮上设有向外突出的压块,压块的端部设有刃口,所述压轮机构中的第一个压轮的刃口为锥尖状,其余的压轮的刃口为依次增大的锥平面。产品稳定性高,能承受的剪切力强,保护员工健康,能源消耗少。

Figure 200920312613

The utility model relates to a multi-step riveting forming equipment, in particular to a multi-point riveting product processing equipment with relatively high material hardness. Including connecting piece, there are at least 3 sets or more of pressure roller mechanisms attached to the connecting piece, and a cover plate is crimped between the connecting piece and the pressure roller mechanism. The pressure roller provided is provided with an outwardly protruding pressing block on the pressing wheel, and the end of the pressing block is provided with a cutting edge. The cutting edge of the wheel is a tapered plane that increases in sequence. The product has high stability, can withstand strong shear force, protects the health of employees, and consumes less energy.

Figure 200920312613

Description

多步铆压成型设备 Multi-step riveting and forming equipment

技术领域technical field

本实用新型是一种多步铆压成型设备,特别涉及一种用于材料硬度相对较高的多点铆压产品加工设备。The utility model relates to a multi-step riveting forming equipment, in particular to a multi-point riveting product processing equipment with relatively high material hardness.

背景技术Background technique

现阶段国内不可拆卸的多点连接方法都是焊接,焊接容易引起较大的残余变形和焊接内应力。焊接接头中易存在一定数量的缺陷,如裂纹、气孔、夹渣、未焊透、未熔合等到。缺陷的存在会降低强度、引起应力集中、损坏焊缝致密性,是造成焊接结构破坏的主要原因之一。焊接接头具有较大的性能不均匀性。由于焊缝的成分及金相组织与母材不同,接头各部位经历的热循环不同,使不同区域接头的性能不同。焊接的过程中产生对人体有害的高温、强光和一些有害气体。At present, the non-detachable multi-point connection method in China is welding, which is easy to cause large residual deformation and welding internal stress. There are a certain number of defects in welded joints, such as cracks, pores, slag inclusions, incomplete penetration, incomplete fusion, etc. The existence of defects will reduce the strength, cause stress concentration, and damage the compactness of the weld, which is one of the main reasons for the damage of the welded structure. Welded joints have large performance inhomogeneities. Because the composition and metallographic structure of the weld are different from the base metal, the thermal cycles experienced by each part of the joint are different, which makes the performance of the joint in different areas different. During the welding process, high temperature, strong light and some harmful gases harmful to human body are produced.

发明内容Contents of the invention

本实用新型主要是解决现有技术中存在的不足,提供一种在加工过程采用多次铆压成型设备。The utility model mainly solves the deficiencies in the prior art, and provides a forming equipment that adopts multiple riveting in the processing process.

本实用新型的上述技术问题主要是通过下述技术方案得以解决的:The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions:

一种多步铆压成型设备,包括连接片,连接片上贴合有至少3组及以上的压轮机构,连接片与压轮机构间压接有盖板,压轮机构包括压轴片,压轴片的端部设有二个横向而设的压轮,压轮上设有向外突出的压块,压块的端部设有刃口,所述压轮机构中的第一个压轮的刃口为锥尖状,其余的压轮的刃口为依次增大的锥平面。这里所述的多步铆压成型设备,是在连接片上贴合有至少3组的压轮机构,压轮机构由机器带动,压轮机构中设有压轮,压轮的刃口是根据制作产品的需要而改变的,第一个压轮的刃口为锥尖状,需要在盖板上开道小槽,其余压轮上的刃口的锥平面依次加大,经过第一个压轮后,后面的压轮通过不同的刃口逐渐将凸出点铆成所需要的形状,多次的铆压,使产品的能够承受的剪切力增强,而且产品不会产生残余变形和焊接内应力,能够避免因应力集中而产生裂痕。A multi-step riveting forming equipment, including a connecting piece, on which at least 3 sets or more of pressing wheel mechanisms are attached, and a cover plate is crimped between the connecting piece and the pressing wheel mechanism, and the pressing wheel mechanism includes a final pressing plate, and a final pressing plate The end of the pressure wheel is provided with two laterally arranged pressure wheels, and the pressure wheel is provided with an outwardly protruding pressure block, and the end of the pressure block is provided with a cutting edge. The blade of the first pressure wheel in the pressure wheel mechanism The mouth is cone-shaped, and the cutting edges of the remaining pressure rollers are conical planes that increase in turn. The multi-step riveting and forming equipment described here is to attach at least 3 sets of pressure roller mechanisms on the connecting piece. The pressure roller mechanism is driven by a machine. According to the needs of the product, the cutting edge of the first pressure roller is conical, and a small groove needs to be opened on the cover plate. , the back pressure wheel gradually rivets the protruding point into the required shape through different cutting edges, multiple times of riveting, so that the shear force that the product can withstand is enhanced, and the product will not produce residual deformation and welding internal stress , can avoid cracks due to stress concentration.

作为优选,所述的压轮机构中的压轮插接在压轴片中,压轮为圆柱状,压块设在压轮外侧壁的中心位,所述的压轮的外侧壁的两端分别设有压块,所述的压块相对而立,所述的压块与压轮成一体化。压轮的两侧壁上设有二个刃口,当一个刃口出现问题时,能更换的转个方向使用新的刃口进行铆压。As a preference, the pressure roller in the pressure roller mechanism is inserted into the pressure shaft piece, the pressure roller is cylindrical, the pressure block is arranged at the center of the outer wall of the pressure roller, and the two ends of the outer wall of the pressure roller are respectively A briquetting block is provided, the briquetting block is opposite to each other, and the briquetting block is integrated with the pressure wheel. There are two cutting edges on the two side walls of the pressure roller. When there is a problem with one cutting edge, it can be replaced and turned in the other direction to use a new cutting edge for riveting.

作为优选,所述的压轴片的端部的两端设有内削面,所述的压轮机构间相互匹配对应。Preferably, both ends of the end portion of the pinch piece are provided with inner chamfers, and the pressure roller mechanisms are matched and corresponded to each other.

因此,本实用新型提供一种多步铆压成型设备,产品稳定性高,能承受的剪切力强,保护员工健康,能源消耗少。Therefore, the utility model provides a multi-step riveting forming equipment, which has high product stability, strong shearing force, protects the health of employees, and consumes less energy.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是本实用新型中第一个压轮的结构示意图;Fig. 2 is the structural representation of the first pressure wheel in the utility model;

图3是本实用新型除第一个压轮外的其中一个压轮的结构示意图。Fig. 3 is a structural schematic diagram of one of the pressing rollers except the first pressing roller of the present invention.

具体实施方式Detailed ways

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

实施例:如图1、图2和图3所示,一种多步铆压成型设备,包括连接片1,连接片1上贴合有至少3组及以上的压轮机构9,连接片1与压轮机构9间压接有盖板2,压轮机构9包括压轴片3,压轴片3的端部设有二个横向而设的压轮4,压轮机构9中的压轮4插接在压轴片3中,压轮4为圆柱状,压轮4上设有向外突出的压块5,压块5的端部设有刃口8,压块5设在压轮4外侧壁的中心位,所述的压轮4的外侧壁的两端分别设有压块5,所述的压块5相对而立,所述的压块5与压轮4成一体化,所述压轮机构9中的第一个压轮的刃口8为锥尖状6,其余的压轮的刃口8为依次增大的锥平面7;压轴片3的端部的两端设有内削面10,所述的压轮机构9间相互匹配对应。Embodiment: As shown in Fig. 1, Fig. 2 and Fig. 3, a multi-step riveting forming equipment includes a connecting piece 1, on which there are at least 3 groups or more of pressing wheel mechanisms 9, and connecting piece 1 There is a cover plate 2 crimped with the pressure roller mechanism 9, the pressure roller mechanism 9 includes a pinch piece 3, and the end of the pinch piece 3 is provided with two horizontally arranged pinch rollers 4, and the pinch rollers 4 in the pinch wheel mechanism 9 are inserted Connected to the pressing shaft piece 3, the pressing wheel 4 is cylindrical, and the pressing wheel 4 is provided with a pressing block 5 protruding outward. The end of the pressing block 5 is provided with a cutting edge 8, and the pressing block 5 is arranged on the outer wall of the pressing wheel 4 The two ends of the outer wall of the pressure roller 4 are respectively provided with briquetting blocks 5, the briquetting blocks 5 stand opposite each other, the briquetting blocks 5 and the pressure roller 4 are integrated, and the pressure rollers The cutting edge 8 of the first pressure roller in the mechanism 9 is a conical point 6, and the cutting edges 8 of the remaining pressure rollers are conical planes 7 which increase in turn; , the said pressing wheel mechanisms 9 are matched and corresponded to each other.

Claims (3)

1.一种多步铆压成型设备,其特征在于:包括连接片(1),连接片(1)上贴合有至少3组及以上的压轮机构(9),连接片(1)与压轮机构(9)间压接有盖板(2),压轮机构(9)包括压轴片(3),压轴片(3)的端部设有二个横向而设的压轮(4),压轮(4)上设有向外突出的压块(5),压块(5)的端部设有刃口(8),所述压轮机构(9)中的第一个压轮的刃口(8)为锥尖状(6),其余的压轮的刃口(8)为依次增大的锥平面(7)。1. A kind of multi-step riveting forming equipment, it is characterized in that: comprise connecting piece (1), be attached with at least 3 groups and above pressure wheel mechanism (9) on connecting piece (1), connecting piece (1) and A cover plate (2) is crimped between the pressure roller mechanism (9), and the pressure roller mechanism (9) includes a pressure roller (3). , the pressing wheel (4) is provided with an outwardly protruding pressing block (5), the end of the pressing block (5) is provided with a cutting edge (8), and the first pressing wheel in the pressing wheel mechanism (9) The cutting edge (8) of the pinch is a conical point (6), and the cutting edge (8) of all the other pressure rollers is the conical plane (7) that increases successively. 2.根据权利要求1所述的多步铆压成型设备,其特征在于:所述的压轮机构(9)中的压轮(4)插接在压轴片(3)中,压轮(4)为圆柱状,压块(5)设在压轮(4)外侧壁的中心位,所述的压轮(4)的外侧壁的两端分别设有压块(5),所述的压块(5)相对而立,所述的压块(5)与压轮(4)成一体化。2. The multi-step riveting forming equipment according to claim 1, characterized in that: the pressing wheel (4) in the pressing wheel mechanism (9) is inserted into the pressing shaft piece (3), and the pressing wheel (4) ) is cylindrical, and the briquetting block (5) is arranged at the center position of the outer side wall of the pressure wheel (4), and the two ends of the outer side wall of the pressure wheel (4) are respectively provided with a briquetting block (5), and the pressure block (5) Blocks (5) stand opposite each other, and the described pressing block (5) is integrated with the pressing wheel (4). 3.根据权利要求1或2所述的多步铆压成型设备,其特征在于:所述的压轴片(3)的端部的两端设有内削面(10),所述的压轮机构(9)间相互匹配对应。3. The multi-step riveting and forming equipment according to claim 1 or 2, characterized in that: the two ends of the end of the presser piece (3) are provided with inner chamfers (10), and the presser mechanism (9) match and correspond to each other.
CN2009203126133U 2009-10-16 2009-10-16 Multi-step riveting and forming equipment Expired - Fee Related CN201519737U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109176093A (en) * 2018-11-13 2019-01-11 南通利联机床制造有限公司 A kind of dedicated more fulcrum idler wheel fixtures of shaft coupling type groove milling
CN120394760A (en) * 2025-06-11 2025-08-01 苏州百达精密机械有限公司 A sheet metal riveting device for processing magnesium alloy sheet metal brackets

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109176093A (en) * 2018-11-13 2019-01-11 南通利联机床制造有限公司 A kind of dedicated more fulcrum idler wheel fixtures of shaft coupling type groove milling
CN120394760A (en) * 2025-06-11 2025-08-01 苏州百达精密机械有限公司 A sheet metal riveting device for processing magnesium alloy sheet metal brackets

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Granted publication date: 20100707

Termination date: 20161016