CN201513270U - Common rail system restrictor valve assembly - Google Patents

Common rail system restrictor valve assembly Download PDF

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Publication number
CN201513270U
CN201513270U CN2009202065202U CN200920206520U CN201513270U CN 201513270 U CN201513270 U CN 201513270U CN 2009202065202 U CN2009202065202 U CN 2009202065202U CN 200920206520 U CN200920206520 U CN 200920206520U CN 201513270 U CN201513270 U CN 201513270U
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China
Prior art keywords
limiting valve
common rail
flow
diameter
endoporus
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Expired - Fee Related
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CN2009202065202U
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Chinese (zh)
Inventor
周斌
王亚会
马龙勇
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CHONGQING FUEL-OIL JET SYSTEM Co Ltd CHINA HEAVY AUTOMOBILE GROUP
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CHONGQING FUEL-OIL JET SYSTEM Co Ltd CHINA HEAVY AUTOMOBILE GROUP
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Priority to CN2009202065202U priority Critical patent/CN201513270U/en
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Publication of CN201513270U publication Critical patent/CN201513270U/en
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Abstract

The utility model discloses a flow limiting valve assembly of a common rail system. The flow limiting valve assembly of the common rail system comprises a common rail pipe and a flow limiting valve assembly, wherein internal threads are formed on the inner wall of one end of a flow limiting valve body of the flow limiting valve assembly connected with the common rail pipe; external threads are formed on one end of the common rail pipe connected with the flow limiting valve body; the internal threads fit the outer threads; and a sealing base is arranged at the joint of the flow limiting valve body and the common rail pipe. The flow limiting valve assembly can lower the pressure fluctuation in the common rail pipe so as to supply fuel to a fuel injector at the stable pressure, and can cut off the fuel passage when excessive fuel is supplied, thereby preventing abnormal fuel supply. The flow limiting valve assembly has the advantages of simple detachment and easy maintenance.

Description

共轨系统限流阀总成 Common rail system restrictor valve assembly

技术领域technical field

本实用新型涉及一种发动机供油技术,更具体的说是涉及一种共轨系统限流阀总成。The utility model relates to an engine oil supply technology, in particular to a flow limiting valve assembly of a common rail system.

技术背景technical background

随着国家对环保的日益重视,更加严格的排放法规将要实施。达国IV、V排放的柴油发动机成为国内各发动机厂的研究方向,而燃油供给系统是影响发动机排放最主要的零部件之一,必将向目前世界最先进的共轨系统发展方向。With the country's increasing emphasis on environmental protection, more stringent emission regulations will be implemented. Diesel engines with IV and V emissions in Daguo have become the research direction of domestic engine factories, and the fuel supply system is one of the most important components affecting engine emissions, and it is bound to develop towards the world's most advanced common rail system.

共轨技术通过共轨直接或间接地形成恒定的高压燃油,分送到每个喷油器,并借助于限流阀的开启与闭合,定量地控制喷油器喷射到燃烧室的油量,从而保证柴油机达到最佳的雾化、燃烧和最少的污染排放。作为共轨一种降低共轨管中的压力脉动,并以稳定的压力向喷油器提供燃油共轨系统限流阀具有重要的意义。The common rail technology forms constant high-pressure fuel directly or indirectly through the common rail, distributes it to each injector, and quantitatively controls the amount of fuel injected into the combustion chamber by the injector by means of the opening and closing of the restrictor valve. So as to ensure that the diesel engine achieves the best atomization, combustion and the least pollution emission. As a kind of common rail, it is of great significance to reduce the pressure pulsation in the common rail pipe and provide the fuel common rail system restrictor valve to the injector with a stable pressure.

实用新型内容Utility model content

本发明提供了一种共轨系统限流阀总成,包括共轨管和限流阀总成,其改进之处在于:限流阀总成的限流阀体与共轨管连接端的内壁上设置有内螺纹,共轨管与限流阀体的连接端上设置有外螺纹,内螺纹与外螺纹互相匹配,限流阀体与共轨管的接口处设置有密封座。其具体结构为:The invention provides a flow limiting valve assembly of a common rail system, which includes a common rail pipe and a flow limiting valve assembly. There is an internal thread, and an external thread is provided on the connecting end of the common rail pipe and the flow limiting valve body, and the internal thread and the external thread match each other, and a sealing seat is provided at the interface between the flow limiting valve body and the common rail pipe. Its specific structure is:

限流阀总成包括:密封座、限流阀、限流阀体、限流阀弹簧;The restrictor valve assembly includes: sealing seat, restrictor valve, restrictor valve body, restrictor valve spring;

限流阀体内孔按直径分为三段,三段内孔的直径从上到下依次增大,形成第一直径内孔、第二直径内孔、第三直径内孔;The inner hole of the flow limiting valve is divided into three sections according to the diameter, and the diameters of the inner holes of the three sections increase sequentially from top to bottom, forming the first diameter inner hole, the second diameter inner hole, and the third diameter inner hole;

限流阀设置在第二直径内孔中,限流阀弹簧设置在第二直径内孔底部和限流阀之间,限流阀弹簧处于预压缩状态,The restrictor valve is arranged in the inner hole of the second diameter, and the restrictor valve spring is arranged between the bottom of the inner hole of the second diameter and the restrictor valve, and the restrictor valve spring is in a pre-compressed state,

第一直径内孔和第二直径内孔交接处有一密封锥面,密封锥面与限流阀上端匹配;限流阀下端有一轴向凹槽,限流阀上部有径向通孔,径向通孔连通限流阀下端的轴向凹槽和第二直径内孔;There is a sealing cone surface at the junction of the inner hole of the first diameter and the inner hole of the second diameter, and the sealing cone surface matches the upper end of the flow limiting valve; the lower end of the flow limiting valve has an axial groove, and the upper part of the flow limiting valve has a radial through hole. The through hole communicates with the axial groove at the lower end of the restrictor valve and the inner hole of the second diameter;

密封座设置在第三直径内孔中,密封座上端与第三直径内孔底部贴合,密封座下端为锥面;The sealing seat is arranged in the inner hole of the third diameter, the upper end of the sealing seat is attached to the bottom of the inner hole of the third diameter, and the lower end of the sealing seat is a tapered surface;

共轨管与限流阀体连接处的内孔开口端为喇叭型开口,密封座下端的锥面与限流阀体上的喇叭型开口匹配;The opening end of the inner hole at the connection between the common rail pipe and the restrictor valve body is a trumpet-shaped opening, and the tapered surface at the lower end of the sealing seat matches the trumpet-shaped opening on the restrictor valve body;

密封座轴向中心设置有通孔,密封座的轴向通孔连通共轨管内孔和第二直径内孔。A through hole is arranged in the axial center of the seal seat, and the axial through hole of the seal seat communicates with the inner hole of the common rail pipe and the inner hole of the second diameter.

本发明的有益技术效果是:共轨系统限流阀一方面可降低共轨管中的压力脉动,并以稳定的压力向喷油器提供燃油,同时也可在出现燃油过度供给时切断燃油通道,从而防止燃油异常供给,同时具有拆卸简单,易于维护的特点。The beneficial technical effects of the present invention are: on the one hand, the flow limiting valve of the common rail system can reduce the pressure pulsation in the common rail pipe, and provide fuel to the injector with a stable pressure, and at the same time, it can also cut off the fuel passage when the fuel is oversupplied , so as to prevent abnormal supply of fuel, and at the same time have the characteristics of simple disassembly and easy maintenance.

附图说明Description of drawings

图1、共轨系统限流阀的通路状态;Figure 1. The passage state of the flow limiting valve of the common rail system;

图2、共轨系统限流阀的封闭状态;Figure 2. The closed state of the flow limiting valve of the common rail system;

共轨管1、密封座2、限流阀3、限流阀体4、限流阀弹簧5。Common rail pipe 1, sealing seat 2, flow limiting valve 3, flow limiting valve body 4, flow limiting valve spring 5.

具体实施方式Detailed ways

共轨系统限流阀的工作原理是:当共轨管正常工作时,燃油从共轨管1流出的燃油,通过密封座2、限流阀3、限流阀体4的孔(图示中箭头表示燃油流向)供给喷油器;当高压管中出现压力波动时,它通过共轨系统限流阀孔产生的阻力破坏了共轨管和喷油器之间的压力平衡,因此共轨系统限流阀将向限流阀体上部移动,从而吸收压力波动;正常压力波动情况下,喷射因燃油流量降低而停止;随着通过限流阀孔的燃油量增加,共轨管和喷油器之间的压力得到平衡。由于限流阀弹簧5压力,限流阀被推向密封座一侧;但是,如果由于喷油器侧燃油泄漏等而发生异常流量状态,通过限流阀孔的燃油就会失去平衡;这将使限流阀被推动抵住限流阀体锥面而导致燃油通道封闭。The working principle of the flow limiting valve of the common rail system is: when the common rail pipe works normally, the fuel flowing out from the common rail pipe 1 passes through the holes of the sealing seat 2, the flow limiting valve 3 and the flow limiting valve body 4 (in the figure The arrow indicates that the fuel flow direction) is supplied to the injector; when pressure fluctuations occur in the high-pressure pipe, the resistance generated by it through the restrictor valve hole of the common rail system destroys the pressure balance between the common rail pipe and the injector, so the common rail system The restrictor valve will move to the upper part of the restrictor valve body to absorb pressure fluctuations; under normal pressure fluctuations, the injection will stop due to the decrease of fuel flow; as the amount of fuel passing through the restrictor valve hole increases, the common rail pipe and injector The pressure between is balanced. Due to the pressure of the restrictor valve spring 5, the restrictor valve is pushed to the side of the seal seat; however, if an abnormal flow state occurs due to fuel leakage on the injector side, etc., the fuel passing through the restrictor valve hole will be out of balance; this will The restrictor valve is pushed against the restrictor body cone causing the fuel passage to be closed.

本实用新型最大的改进之处在于:共轨管1和限流阀总成连接处由原来的焊接固定,改为本实用新型的螺纹旋紧,这使得限流阀体4的内部结构的加工、安装更加方便,也使得限流阀体4内部故障检修时,拆卸更加容易、方便。The biggest improvement of the utility model lies in that the connection between the common rail pipe 1 and the flow limiting valve assembly is fixed by welding instead of the thread tightening of the utility model, which makes the processing of the internal structure of the flow limiting valve body 4 1. The installation is more convenient, and the disassembly is easier and more convenient when the internal fault of the flow limiting valve body 4 is repaired.

Claims (2)

1. common rail system flow-limiting valve assembly, comprise common rail pipe (1) and flow-limiting valve assembly, it is characterized in that: the current limliting valve body (4) of flow-limiting valve assembly is provided with internal thread with the inwall of common rail pipe (1) connecting end, common rail pipe (1) is provided with outside thread with the connecting end of current limliting valve body (4), internal thread and outside thread match each other, and current limliting valve body (4) is provided with sealing seat (2) with the jointing of common rail pipe (1).
2. a kind of common rail system flow-limiting valve assembly according to claim 1, it is characterized in that: the flow-limiting valve assembly comprises: sealing seat (2), flow-limiting valve (3), current limliting valve body (4), flow-limiting valve spring (5);
Current limliting valve body (4) endoporus is divided into three sections by diameter, and the diameter of three sections endoporus increases from top to bottom successively, forms the first diameter endoporus, the second diameter endoporus, the 3rd diameter endoporus;
Flow-limiting valve (3) is arranged in the second diameter endoporus, and flow-limiting valve spring (5) is arranged between second diameter endoporus bottom and the flow-limiting valve (3), and flow-limiting valve spring (5) is in its pre-compressed state,
There is a sealing cone the first diameter endoporus and the second diameter endoporus jointing place, sealing cone and flow-limiting valve (3) upper end coupling; There is an axial notch flow-limiting valve (3) lower end, and radial direction through hole is arranged at flow-limiting valve (3) top, and radial direction through hole is communicated with the axial notch and the second diameter endoporus of flow-limiting valve (3) lower end;
Sealing seat (2) is arranged in the 3rd diameter endoporus, fits with the 3rd diameter endoporus bottom in sealing seat (2) upper end, and sealing seat (2) lower end is the conical surface;
Common rail pipe (1) is a horn-type opening with the bore openings end of current limliting valve body (4) joint, the conical surface of sealing seat (2) lower end and the coupling of the horn-type opening on the current limliting valve body (4);
Sealing seat (2) axial centre is provided with through hole, and the axial hole of sealing seat (2) is communicated with common rail pipe (1) endoporus and the second diameter endoporus.
CN2009202065202U 2009-09-29 2009-09-29 Common rail system restrictor valve assembly Expired - Fee Related CN201513270U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009202065202U CN201513270U (en) 2009-09-29 2009-09-29 Common rail system restrictor valve assembly

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Application Number Priority Date Filing Date Title
CN2009202065202U CN201513270U (en) 2009-09-29 2009-09-29 Common rail system restrictor valve assembly

Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104405552A (en) * 2014-10-20 2015-03-11 常州博瑞油泵油嘴有限公司 Liquid flow go-no go gauge
CN115450812A (en) * 2022-10-28 2022-12-09 中船动力研究院有限公司 Fuel oil common rail system and ship

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104405552A (en) * 2014-10-20 2015-03-11 常州博瑞油泵油嘴有限公司 Liquid flow go-no go gauge
CN104405552B (en) * 2014-10-20 2019-10-08 常州博瑞油泵油嘴有限公司 A kind of liquid flow go-no go gauge
CN115450812A (en) * 2022-10-28 2022-12-09 中船动力研究院有限公司 Fuel oil common rail system and ship

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100623

Termination date: 20170929

CF01 Termination of patent right due to non-payment of annual fee