CN201512113U - Automatic blank-arranging device - Google Patents

Automatic blank-arranging device Download PDF

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Publication number
CN201512113U
CN201512113U CN2009202055395U CN200920205539U CN201512113U CN 201512113 U CN201512113 U CN 201512113U CN 2009202055395 U CN2009202055395 U CN 2009202055395U CN 200920205539 U CN200920205539 U CN 200920205539U CN 201512113 U CN201512113 U CN 201512113U
Authority
CN
China
Prior art keywords
blank
conveyer
blanket
row
arranging
Prior art date
Application number
CN2009202055395U
Other languages
Chinese (zh)
Inventor
赵义才
余福义
赵世庚
Original Assignee
乳源东阳光磁性材料有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 乳源东阳光磁性材料有限公司 filed Critical 乳源东阳光磁性材料有限公司
Priority to CN2009202055395U priority Critical patent/CN201512113U/en
Application granted granted Critical
Publication of CN201512113U publication Critical patent/CN201512113U/en

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Abstract

The utility model relates to an automatic blank-arranging device, which are butted behind a feed port for blanks and comprises a belt type conveyor, a discharge port for blanks and a blank loading plate, wherein, the discharge port comprises a bottom plate and guide rails on two sides, a horizontal blank-pushing component capable of pushing rows of blanks row by row out of the discharge port and pushing the blanks to the blank loading plate, as well as a longitudinal blank-pushing component capable of pushing out the blank loading plate full of blanks, are arranged at the discharge port, the horizontal blank-pushing component comprises a motor H, a driven horizontal rack and a push strip fixed at the tail end of the horizontal rack, and the longitudinal blank-pushing component comprises a motor L, a driven longitudinal rack and a pawl hinged directly or indirectly with the tail end of the longitudinal rack. The automatic blank-arranging device provided by the utility model can greatly improve the degree of automation of magnetic-core arrangement of blanks, thereby cutting labor cost, and reducing defects and potential quality hazards in products.

Description

A kind of automatic blank arranging device
Technical field
The utility model relates to the blank production facilities, and more particularly, the utility model relates to a kind of conveying collator of electromagnetism blank.
Background technology
FERRITE CORE is widely used in the electronic message unit, and the production of FERRITE CORE is still labor-intensive at present, and is all the more so especially at home.Be transported to kiln as magnetic core is basic in forming process again by manually will by technological requirement, the blank arrangement being piled up in plate or holder, put, enter the kiln sintering by technological requirement through the blank of press-molding.Above-mentioned " row's base " process comprises arrangement, the movement of blank, wherein, needs manual sorting to pile up blank on the one hand, drops into great deal of labor, inefficiency, and labour intensity is big; Blank is out of shape, cracks, falls defective or hidden danger of quality such as piece because of unbalance stress or the excessive blank that causes of local pressure easily on the other hand.
Summary of the invention
At the above-mentioned shortcoming of prior art, the purpose of this utility model is that a kind of automatic blank arranging device will be provided, and it has following advantage: can significantly improve the degree of automation of magnetic core row base, thereby reduce human cost, minimizing product defects and hidden danger of quality.
For this reason, technical solution of the present utility model is a kind of automatic blank arranging device, it is docked at after the supplied materials mouth of blank, it comprises: the discharging opening of belt type conveyer, blank and year blanket, described discharging opening comprises the guide rail of base plate and both sides, and described discharging opening place be provided with blank in a row pushed away discharging opening by row and laterally be pushed into carry on the blanket laterally push away the base parts and will arrange that year blanket of full blank longitudinally releases vertically push away the base parts; This laterally pushes away the bar that pushes away that the base parts comprise motor H, driven horizontal tooth bar and are fixed on horizontal tooth bar end, and this vertically pushes away the ratchet that the base parts comprise motor L, driven longitudinal rack and directly or indirectly are hinged on the longitudinal rack end.
Automatic blank arranging device of the present utility model, after the supplied materials mouth of blank, adopt earlier and laterally push away the bar that pushes away of base parts, thereby will be transferred and the blank that is accumulated to outside the discharging opening is pushed open and loaded onto and carry a blanket, make and be unlikely to stop up discharging opening and guarantee that belt type conveyer can outwards carry blank continuously to side; Then promote to carry blanket and longitudinally release, it is transported to subsequent processing by employee or carrier by the unidirectional ratchet that vertically pushes away the base parts.Adopt said structure, automatic blank arranging device of the present utility model just can realize the full automation of magnetic core row base, thereby significantly reduce human cost, stop defective and the hidden danger of manual operation the product design generation.
For simple and direct from physical construction and realize with suiting measures to local conditions and optimize the utility model automatic blank arranging device: described automatic blank arranging device comprises arranges the base frame, this row's base frame comprises parallel a pair of longeron and is located at the crossbeam of a side, the roller-way that many horizontal roll shaft are formed is housed between this is to longeron, slide on this roller-way and carrying described year blanket, also be provided with parallel wheel track on described longeron, sliding on the wheel track carries wheel carrier; Described motor H and gear case thereof are fixed on this crossbeam, the described base parts that laterally push away also comprise the pendulum blanket that is loaded on this crossbeam, this pendulum blanket comprises upper surface and the set horizontal base bar that ends of the end, the upper level of this pendulum blanket be not higher than the backplate surface of described discharging opening but be higher than described year blanket above, the described upper surface that pushes away the bar cross motion at this pendulum blanket; Described motor L and gear case thereof are fixed on this longeron, and described ratchet is hinged on the end of described wheel carrier, connects the end of described longitudinal rack by the front end of this wheel carrier again.Described wheel carrier is a rectangular frame, and 2 runners that rotate respectively are equipped with in the framework both sides on described wheel track.
Be reasonableness that improves the automatic blank arranging operation and the efficient of arranging the base operation, describedly laterally push away the base parts and vertically push away sensors X, the sensor Y that the base parts comprise each self-inductance measurement blank state respectively, sensors X is located at described discharging opening place, and sensor Y is located at described wheel carrier place.
For increase and optimize alerting ability, associativity, the operation reasonableness of the utility model automatic blank arranging device from physical construction, described row's base frame comprises castor, and the length of described roller-way is 3-6 times of described year blanket length.
For the row's of making base frame had both had the constructional feature that moves butt joint flexibly, also have the fixedly constructional feature of docking location simultaneously, described row's base frame comprises four spikes and castor, is equipped with the bolt of built on stilts castor on the whippletree between spike.
In the forming operation, the needs of blank shapes, Density Distribution, demoulding or the like, the attitude that requires when causing the placing attitude of moulded blank and follow-up row's base is often inconsistent.For solving this contradiction, the utility model automatic blank arranging device and then set up following structure: between described supplied materials mouth and discharging opening, also be provided with and adjust the gesture correcting member that blank is located the bottom surface, this gesture correcting member comprises mutually independently conveyer A and conveyer B, and this conveyer A and conveyer B have lift in height mechanism and belt conveyor separately and drive motor thereof separately respectively.So, as long as adjust drop between supplied materials mouth, two band conveyor A and the conveyer B, just can realize 0 ° of upset of blank or 90 °, 180 ° upset, thereby one action solves moulded blank attitude and the inconsistent contradiction of follow-up row's base requirement attitude.
Be the discrepancy in elevation between fine setting conveyer A and the conveyer B and efficient and the stability of picking blank, described conveyer A afterbody also is provided with the bridging plate that jumps to conveyer B front portion, and described conveyer A and conveyer B also have belt dip angle adjusting mechanism separately respectively.
Be the structure of simplifying conveyer A and conveyer B from machinery, alerting ability and the associativity that increases belt type conveyer, described belt type conveyer comprises castor and bracket height regulating control, and described conveyer A and conveyer B are installed on this belt type conveyer in regular turn and constitute the main portion of this belt type conveyer.
For making belt type conveyer both have the constructional feature that moves butt joint flexibly, also have the fixedly constructional feature of docking location simultaneously, described belt type conveyer comprises four legs and castor, is equipped with the screw element of built on stilts castor on the cross bar between leg.
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is the complete machine master scheme drawing of the utility model automatic blank arranging device embodiment.
Fig. 2 is the schematic top plan view of Fig. 1.
Fig. 3 is the gesture correcting member master scheme drawing of Fig. 1 embodiment.
Fig. 4 is the schematic top plan view of Fig. 3.
The principle schematic that Fig. 5 gestures under Δ 1, Δ 2,3 three kinds of discrepancy in elevation of Δ and adjusts for Fig. 3 embodiment.
Fig. 6 is the main scheme drawing of row's base frame of Fig. 1 embodiment.
Fig. 7 is the schematic top plan view of Fig. 6.
Fig. 8 laterally pushes away the schematic perspective view of row's base frame behind the base parts for Fig. 6 removes.
Fig. 9 is the schematic rear view of major part among Fig. 6.
Figure 10 is the schematic perspective view of Fig. 9.
Figure 11 arranges the scheme drawing of ratchet promotion year blanket on the base frame for Fig. 6.
The specific embodiment
As Fig. 1,2, shown in be respectively the complete machine of the utility model automatic blank arranging device embodiment the master look, schematic top plan view.This device is docked at after the supplied materials mouth 10 of blank P, and it comprises: the discharging opening 31 of belt type conveyer 20, blank and year blanket Z.
This supplied materials mouth 10 comprises substrate 11, guide rail 12, offers a plurality of leakage bits hole on the described substrate 11.Offer the bar hole 122 of regulating guide rail 12 spacings on the pressing plate 121 of described guide rail 12; Its end is equiped with the rebound 17 of adjustable height and gradient.
Before discharging opening 31 after the described supplied materials mouth 10, be provided with and adjust the gesture correcting member that blank P is located the bottom surface, this gesture correcting member is made of belt type conveyer 20, belt type conveyer 20 comprises four legs 27, castor 21 and bracket height regulating control 22, is equipped with the screw element 28 of built on stilts castor 21 on the cross bar between four legs 27.Independently thereby conveyer A and conveyer B are installed in the main portion that constitutes this belt type conveyer on this belt type conveyer 20 in regular turn mutually.This conveyer A and conveyer B have the 23A of lift in height mechanism, 23B and separately belt conveyor 24A, 24B and drive motor 25A, 25B separately respectively.
And described discharging opening 31 places are provided with row's base frame 30, be equipped with on it with blank P in a row push away by row discharging opening 31 and side direction be pushed into carry on the blanket Z laterally push away base parts 32 and will arrange that year blanket of full blank longitudinally releases vertically push away base parts 33.What this pushed away laterally that base parts 32 comprise stepping motor H, driven horizontal tooth bar 321 and be fixed on horizontal tooth bar 321 ends pushes away bar 322; This vertically pushes away the ratchet 332 (not detailed showing among Fig. 1,2) that base parts 33 comprise stepping motor L, driven longitudinal rack 331 and are hinged on longitudinal rack 331 ends indirectly.
As Fig. 3,4, shown in be respectively Fig. 1 embodiment the gesture correcting member master look, schematic top plan view, described conveyer A afterbody also is provided with the bridging plate 26 that jumps to conveyer B front portion, and described conveyer A and conveyer B go up the dip angle adjusting mechanism that the discrete lift in height mechanism 23 of level (not having detailed showing among Fig. 1,2) constitutes belt.
As Fig. 5, shown in be respectively Fig. 1 embodiment the gesture correcting member principle schematic that under Δ 1, Δ 2,3 three kinds of discrepancy in elevation of Δ, gestures and adjust, wherein,
Δ 1: the discrepancy in elevation is 0 (shown in horizontal arrow) between the belt 24A on rebound 17 and the conveyer A, the discrepancy in elevation also is 0 (shown in horizontal arrow) between belt 24A on the conveyer A and the belt 24B on the conveyer B, the flip angle that blank P on the arrival conveyer B is located the bottom surface is 0, keeps original attitude.
Δ 2: the discrepancy in elevation is 0 (shown in horizontal arrow) between the belt 24A on rebound 17 and the conveyer A, the discrepancy in elevation is non-0 fit value (shown in oblique arrow) between belt 24A on the conveyer A and the belt 24B on the conveyer B, and the flip angle that the blank P on the arrival conveyer B is located the bottom surface is 90 degree.
Δ 3: the discrepancy in elevation is non-0 fit value (shown in oblique arrow) between the belt 24A on rebound 17 and the conveyer A, the discrepancy in elevation also is non-0 certain value (shown in oblique arrow) between belt 24A on the conveyer A and the belt 24B on the conveyer B, and the flip angle that the blank P to the conveyer B is located the bottom surface is 2 * 90=180 degree.
As Fig. 6-10, shown in be respectively that the master that Fig. 1 embodiment arranges the base frame looks, overlooks, part dismounting, backsight, schematic perspective view.Described discharging opening 31 comprises the guide rail 311 of base plate and both sides, this row's base frame 30 comprises parallel a pair of longeron 330 and is located at the crossbeam 320 of a side, the roller-way 342 that many horizontal roll shaft 341 are formed is housed between this is to longeron 330, slide on this roller-way 342 and carrying described year blanket Z, on described longeron 330, also be provided with parallel wheel track 36, sliding on the wheel track 36 carries the wheel carrier 37 of rectangular frame, and 2 runners 370 that rotate respectively are equipped with in the framework both sides on both sides wheel track 36; Described row's base frame 30 also comprises four spikes 34 and castor 38, is equipped with the bolt 35 of built on stilts castor 38 on the whippletree of 34 of four spikes.The length of described roller-way 342 is 3-6 times of described year blanket Z length.
Described stepping motor H and gear case 323 indirect securement thereof are on this crossbeam 320, the described base parts 32 that laterally push away also comprise the pendulum blanket 324 that is loaded on this crossbeam 320, this pendulum blanket 324 comprises upper surface and the set horizontal base bar 325 that ends of the end, the upper level of this pendulum blanket 324 is the backplate surface of described discharging opening 31, its be higher than a little less than the belt 24B on conveyer B height described year blanket Z above, the described upper surface that pushes away bar 322 cross motions at this pendulum blanket 324;
Described stepping motor L and gear case 333 thereof are fixed on this longeron 330, and described ratchet 332 is hinged on the end of described wheel carrier 37, connects the end of described longitudinal rack 331 by the front end of this wheel carrier 37 again.
Describedly laterally push away base parts 32 and vertically push away sensors X, the sensor Y (all not quite clear showing) that base parts 33 comprise each self-inductance measurement blank state respectively, sensors X is located at described discharging opening 31 places, and sensor Y is located at described wheel track 36 places.
As Figure 11, be depicted as the scheme drawing that Fig. 6 arranges ratchet promotion year blanket on the base frame.Ginseng Figure 10, stepping motor H will put horizontal the pushing away of blank P (as Figure 10 arrow J0) in a row on the blanket 324 and enter into carrying on the blanket Z of working position, whenever push away row's blank P, stepping motor H drive pushes away bar 322 and retreats, accumulate the quantity that reaches setting again and push away a row again Deng blank P on the pendulum blanket 324, so working position carry on the blanket Z row's magnetic core sidesway one row, allow second series move to first row's position.Deng working position carry row's number on the blanket Z reach set quantity after, stepping motor L just starts working, drive wheel carrier 37 to being in year blanket Z direction regression (as Figure 11 arrow J1) of waiting for the position, after running to ratchet 332 and the back edge of waiting for position year blanket Z contacting, stepping motor L counter-rotating, wheel carrier 37 move ahead (as Figure 11 arrow J2), wait for that a position year blanket Z is pushed into the transition position this moment, the transition position is carried blanket Z and then is advanced to working position, the former working position that has occupied magnetic core P carries blanket Z and is carried blanket Z by the transition position and promote reach (as Figure 11 arrow J3) and to the exit, by employee or carrier it is transported to subsequent processing.

Claims (10)

1. automatic blank arranging device, it is docked at after the supplied materials mouth of blank, it comprises: the discharging opening of belt type conveyer, blank and year blanket, described discharging opening comprises the guide rail of base plate and both sides, it is characterized in that: described discharging opening place be provided with blank in a row pushed away discharging opening by row and laterally be pushed into carry on the blanket laterally push away the base parts and will arrange that year blanket of full blank longitudinally releases vertically push away the base parts; This laterally pushes away the bar that pushes away that the base parts comprise motor H, driven horizontal tooth bar and are fixed on horizontal tooth bar end, and this vertically pushes away the ratchet that the base parts comprise motor L, driven longitudinal rack and directly or indirectly are hinged on the longitudinal rack end.
2. automatic blank arranging device as claimed in claim 1, it is characterized in that: described automatic blank arranging device comprises row's base frame, this row's base frame comprises parallel a pair of longeron and is located at the crossbeam of a side, the roller-way that many horizontal roll shaft are formed is housed between this is to longeron, slide on this roller-way and carrying described year blanket, also be provided with parallel wheel track on described longeron, sliding on the wheel track carries wheel carrier; Described stepping motor H and gear case thereof are fixed on this crossbeam, the described base parts that laterally push away also comprise the pendulum blanket that is loaded on this crossbeam, this pendulum blanket comprises upper surface and the set horizontal base bar that ends of the end, the upper level of this pendulum blanket be not higher than the backplate surface of described discharging opening but be higher than described year blanket above, the described upper surface that pushes away the bar cross motion at this pendulum blanket; Described stepping motor L and gear case thereof are fixed on this longeron, and described ratchet is hinged on the end of described wheel carrier, connects the end of described longitudinal rack by the front end of this wheel carrier again.
3. automatic blank arranging device as claimed in claim 2, it is characterized in that: describedly laterally push away the base parts and vertically push away sensors X, the sensor Y that the base parts comprise each self-inductance measurement blank state respectively, sensors X is located at described discharging opening place, and sensor Y is located at described wheel carrier place.
4. automatic blank arranging device as claimed in claim 2 is characterized in that: described row's base frame has castor, and the length of described roller-way is 3-6 times of described year blanket length.
5. automatic blank arranging device as claimed in claim 2 is characterized in that: described wheel carrier is a rectangular frame, and 2 runners that rotate respectively are equipped with in the framework both sides on described wheel track.
6. automatic blank arranging device as claimed in claim 2 is characterized in that: described row's base frame comprises four spikes and castor, is equipped with the bolt of built on stilts castor on the whippletree between spike.
7. automatic blank arranging device as claimed in claim 1, it is characterized in that: between described supplied materials mouth and discharging opening, also be provided with and adjust the gesture correcting member that blank is located the bottom surface, this gesture correcting member comprises mutually independently conveyer A and conveyer B, and this conveyer A and conveyer B have lift in height mechanism and belt conveyor separately and drive motor thereof separately respectively.
8. automatic blank arranging device as claimed in claim 7 is characterized in that: described conveyer A afterbody also is provided with the bridging plate that jumps to conveyer B front portion, and described conveyer A and conveyer B also have belt dip angle adjusting mechanism separately respectively.
9. automatic blank arranging device as claimed in claim 7, it is characterized in that: described belt type conveyer comprises castor and bracket height regulating control, and described conveyer A and conveyer B are installed on this belt type conveyer in regular turn and constitute the main portion of this belt type conveyer.
10. automatic blank arranging device as claimed in claim 8 is characterized in that: described belt type conveyer comprises four legs and castor, is equipped with the screw element of built on stilts castor on the cross bar between leg.
CN2009202055395U 2009-09-30 2009-09-30 Automatic blank-arranging device CN201512113U (en)

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CN2009202055395U CN201512113U (en) 2009-09-30 2009-09-30 Automatic blank-arranging device

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Application Number Priority Date Filing Date Title
CN2009202055395U CN201512113U (en) 2009-09-30 2009-09-30 Automatic blank-arranging device

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102166628A (en) * 2010-11-25 2011-08-31 苏州苏铸成套装备制造有限公司 Walk lifting appliance
CN102718058A (en) * 2012-06-28 2012-10-10 哈尔滨工业大学 Automatic feeding mechanism of E-type magnetic material vision inspection device
CN103072710A (en) * 2013-01-09 2013-05-01 安徽金寨将军磁业有限公司 Automatic magnetic shoe packing machine
CN103523527A (en) * 2013-09-28 2014-01-22 杭州东博自动化科技有限公司 Automatic blank taking device with stacking function and automatic blank taking method
CN103523523A (en) * 2013-09-22 2014-01-22 杭州东博自动化科技有限公司 Automatic blank arranging machine
CN103523522A (en) * 2013-09-22 2014-01-22 杭州东博自动化科技有限公司 Blank fetching device of automatic blank arranging machine
CN104724472A (en) * 2014-12-31 2015-06-24 上海继顺磁性材料有限公司 Automatic conveying and shipping system for soft ferrite magnet cores
CN106985452A (en) * 2017-06-02 2017-07-28 无锡远创科技有限公司 E-type magnetic stone blank press arranges base machine
CN107199731A (en) * 2017-06-02 2017-09-26 无锡远创科技有限公司 E-type magnetic stone blank press row's base machine of automatic brush dust
CN110745283A (en) * 2019-10-30 2020-02-04 吴月娇 Packaging equipment for aging-resistant ultra-clean chipless eraser

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102166628A (en) * 2010-11-25 2011-08-31 苏州苏铸成套装备制造有限公司 Walk lifting appliance
CN102718058A (en) * 2012-06-28 2012-10-10 哈尔滨工业大学 Automatic feeding mechanism of E-type magnetic material vision inspection device
CN103072710A (en) * 2013-01-09 2013-05-01 安徽金寨将军磁业有限公司 Automatic magnetic shoe packing machine
CN103072710B (en) * 2013-01-09 2015-04-29 安徽金寨将军磁业有限公司 Automatic magnetic shoe packing machine
CN103523523A (en) * 2013-09-22 2014-01-22 杭州东博自动化科技有限公司 Automatic blank arranging machine
CN103523522A (en) * 2013-09-22 2014-01-22 杭州东博自动化科技有限公司 Blank fetching device of automatic blank arranging machine
CN103523523B (en) * 2013-09-22 2017-01-04 杭州东博自动化科技有限公司 Automatic blank arranging machine
CN103523527A (en) * 2013-09-28 2014-01-22 杭州东博自动化科技有限公司 Automatic blank taking device with stacking function and automatic blank taking method
CN104724472A (en) * 2014-12-31 2015-06-24 上海继顺磁性材料有限公司 Automatic conveying and shipping system for soft ferrite magnet cores
CN106985452A (en) * 2017-06-02 2017-07-28 无锡远创科技有限公司 E-type magnetic stone blank press arranges base machine
CN107199731A (en) * 2017-06-02 2017-09-26 无锡远创科技有限公司 E-type magnetic stone blank press row's base machine of automatic brush dust
CN110745283A (en) * 2019-10-30 2020-02-04 吴月娇 Packaging equipment for aging-resistant ultra-clean chipless eraser

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Granted publication date: 20100623