CN201506857U - Multi-layer adjustable shelf vehicle for biological degumming and fermentation of ramie - Google Patents
Multi-layer adjustable shelf vehicle for biological degumming and fermentation of ramie Download PDFInfo
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- CN201506857U CN201506857U CN2009201756006U CN200920175600U CN201506857U CN 201506857 U CN201506857 U CN 201506857U CN 2009201756006 U CN2009201756006 U CN 2009201756006U CN 200920175600 U CN200920175600 U CN 200920175600U CN 201506857 U CN201506857 U CN 201506857U
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Abstract
A multi-layer adjustable shelf vehicle for the biological degumming and fermentation of ramie, relates to the field of the biological degumming of ramie, in particular to a device of biological degumming and wet fermentation of ramie, solving the problems in the present biological degumming and fermentation technology of ramie that the ramie in the inner ring has no heat radiation, the temperature is high, the quantity of production is low, the operation is difficult, the structure is complicated, the fermentation effect is bad, the quality of the degummed ramie is unsteady, the gummy fibre is multiple and the reworking ramie is multiple. The multi-layer adjustable shelf vehicle, having simple structure, convenient operation, high quantity of production and steady fermentation quality, comprises a support top board, a bamboo screen, a column, a support, a support bottom board, a universal wheel, a universal wheel support, a wheel shaft, a wheel shaft support and a driving wheel. The multi-layer adjustable shelf vehicle can be used for various fibrous fermentation equipment technology to reach the ideal energy-saving and environment-friendly production.
Description
Technical field
The utility model relates to biological degumming of ramie field in the ramie textile industry, and what be specifically related to is a kind of novel biological degumming of ramie wet fermentation equipment.
Background technology
Ramie is called " China grass ", be China distinctive be the crops of main application with the weaving, the ramie output of China accounts for more than 90% of whole world ramie output, ramie is a Urticaceae, is perennial perennial root herbaceous plant, the perennial root time limit can reach more than the 10-30.
Ditch shape cavity is arranged in the middle of the ramee, tube wall porous crack, and elongated, tough and tensile, that quality is light, moisture absorption is loose is wet fast, thereby gas permeability than cotton fiber Senior Three doubly about, simultaneously ramee contain give repeated exhortations, elements such as pyrimidine, purine, staphylococcus aureus, Pseudomonas aeruginosa, Escherichia coli etc. all there is in various degree inhibition effect, have functions such as anticorrosion, fungi-proofing, mildew-resistant, all kinds of health care products of suitable weaving, ramee has the good wearability of wearing, and is a kind of good textile raw material.Advantages such as it is rough, well-pressed, elegant, slim and graceful, nice and cool, ventilative, antibiotic that ramie fabric has, its superiority and individual style are that other fiber is incomparable.It also can carry out blending, interweave with cotton, silk, hair or chemical fibre, forms the lining product that has unique style.So the ramee goods always are the valuable cargos that Chinese exports is earned foreign exchange.The non-cellulose material that contains 22%-33% in the agricultural product that the peasant obtains by peeling or striking is removed these non-cellulose materials through the processing of coming unstuck then and could be obtained pure fiber and be used for top grade and weave.Yet the traditional chemical Degumming method exists and consumes outstanding problems such as a large amount of industrial chemicals and the energy, production cost height, fiber loss is big, fiber is intrinsic spinning property are damaged, environmental pollution is serious, has restricted the normal development of ramie industry.
In order to solve the ramie degumming method problem, my company is with " the biological degumming of ramie technology " of the Hemp Inst., China Academy of Agricultural Sciences's exploitation (patent No.: ZL95112564.8) and " the draft fibre factory comes unstuck or slurrying high-effect bacterial preparation technology " (patent No.: ZL02108820.9), being applied in the large-scale production field is biological degumming technology leading in the world today, has that usually time is short, the energy and an advantage such as cost is low, fiber loss is few and spinning property is good, industrial pollution is light.But, this technology must be inoculated after fermentation, sweat is exactly to allow postvaccinal raw ramie under the oxygen supply condition of certain temperature and relative humidity and appropriateness, carry out the spiral biochemical reaction of " glue bacteria-bacterium produces enzyme-enzyme and comes unstuck ", utilize " degummase " " directional blasting " non-cellulose molecular structure of bacterium secretion, make it to take place " block collapse " and come off, raw ramie (bright fiber crops or do fiber crops) is processed into loose, the soft ramee (degummed ramie) that can spin.The quality of fermentation is directly to influence whether crucial completely worker system of China grass degumming, and " biological degumming of ramie technology " do not have specialized apparatus at present, all adopts numb cage of the prior art.Fiber crops cage mounted fiber crops all be one enclose by the outside garden of circle peg, interior garden circle peg extension numb, there are the following problems for fiber crops on the circle peg of interior garden: no matter take what mode ventilation and heat, the heat that produces a large amount of heat fiber crops cage inner ring fiber crops when bacterium produces enzyme is in can't outwards distributing, make the temperature on the upper strata of the temperature of inner ring fiber crops and numb cage reach 50-60 ℃, and fermentation time must be not less than 32 hours.Mainly be because biological bacteria is to absorb chemical substance from external environment, make it in growth course, obtain the required energy of vital movement.
So being necessary for the biological bacteria cell, external environment provide structural constituent, energy, metabolism to regulate and good physiological environment.The growth of biological bacteria is a process that quantitative change takes place gradually, is the basis of breeding.Breeding then is the process of a qualitative change, is the result of growth.For biological bacteria, the process that the thalline number increases just is breeding.The growth of biological bacteria can cause that biological bacteria cellular material and biological bacteria cell quantity increase, and when the bacterium cultivation is bred to a certain degree with the time qualitative change development will take place and be enzyme.Therefore, the quantity of biological bacteria that can be different cellular material or cell quantity increase in the unit interval under different conditions and development all are that environment, condition along with the biological bacteria growth changes for time of enzyme.
Environment and temperature, the relative humidity of biological bacteria growth all are closely related, and too high or too low temperature is to the difference that influences of biological bacteria growth.The maximum temperature that surpasses the biological bacteria growth can cause that the biological bacteria intracellular protein solidifies, and makes the enzyme denaturation inactivation, metabolic stasis and death.The environment temperature of efficient degumming strain T85-260 biological bacteria growth and breeding must guarantee at 30 ℃ below-37 ℃, too high breeding and the growth that has suppressed bacterium of temperature, and the death that has aggravated bacterium has reduced the generation of enzyme.2), yield poorly, in order to help dispelling the heat every cage fiber crops dress 380kg at most because traditional chemical Degumming dress cage is at the 500kg/ cage, so cause enterprise not only to yield poorly, and various consumptions height.。
The utility model content
Can't dispel the heat in order to solve in the numb cage fermentation of using in the existing biological degumming of ramie fermentation technique existence of inner ring fiber crops, temperature high with yield poorly, troublesome poeration, complex structure, ferment effect be poor, keen-witted and capable quality instability, how etc. half-cooked fiber crops are many, the fiber crops of doing over again deficiency.The purpose of this utility model is: a kind of simple in structure, easy to operate, output is high, fermented quality is stable biological degumming of ramie fermentation multilayer activity unwheeling is provided.
The technical scheme that its technical problem that solves the utility model adopts is as follows: a kind of biological degumming of ramie fermentation multilayer activity unwheeling, it comprises rack plate, bamboo curtain splint, column, supporting, the support base plate, universal wheel, caster bracket, wheel shaft, axle bracket, driving wheel, described support base plate is that rectangle is tabular, column constitutes for the square angle bar, quantity is 4, lay respectively on four angles of support base plate, and perpendicular to the support base plate, the right angle of column is towards the outside of base plate, rack plate is identical with support base plate shape, be installed in the column top, supporting is horizontal clip section, equidistant being arranged on each column, the quantity of every root post upper support is 4-16, bamboo curtain splint is for having and the equal-sized frame of support base plate, inside has the roundlet bamboo pole of vertical equidistant arrangement to constitute, bamboo curtain splint places in four contour on four root posts supportings, caster bracket is the bar shaped fork, quantity is 2, be positioned at the front center and the middle part, rear end of support base plate, and top and support base plate bottom flexibly connect, universal wheel is a small wheels, be installed in the caster bracket bottom, axle bracket is the inversion trapezium structure, quantity is 2, is installed in the left side and the right side in stage casing, support base plate bottom, and wheel shaft is and the consistent cylindrical body of support base plate lateral length, flexibly connect with axle bracket, driving wheel is a larger wheels, and quantity is 2, is installed in the two ends of wheel shaft.
The described quantity that is bearing on every root post is 6.
Also comprise hinge, roundlet bamboo pole, described roundlet bamboo pole is positioned at the bamboo curtain splint inboard, and quantity is 4-14, equidistant arrangement, and fix by hinge between the roundlet bamboo pole.
The quantity of described roundlet bamboo pole is 7.
Also comprise protective cover, described protective cover is the rectangle that there is vertical bar at two ends, and quantity is 2, is installed in the position on the support base plate corresponding with driving wheel.
Compared with prior art, the beneficial effects of the utility model are:
1, the raw ramie cage needs to hang the 380kg raw ramie by two-layer 36 pegs up and down, fiber crops with fiber crops must just reaching the requirement of dress cage weight by jam-packed, so radiating effect is poor, the numb maximum temperature of inner ring reaches 50-60 ℃.The principle of coming unstuck because of biological bacteria is " glue bacteria-bacterium produces enzyme-enzyme and comes unstuck ", so the breeding that the temperature height will suppress bacterium and growth have aggravated the generation that the death of bacterium has reduced enzyme, because of the ferment effect difference can only take to prolong fermentation time, former fermentation time must guarantee more than 16 hours, often occurs also that fermentation is inhomogeneous to cause in the degummed ramie phenomenons such as half-cooked fiber crops are many.What the every batch of degummed ramie need be done over again reaches 8%.And the utility model technology adopts multilayer, movable numb unwheeling, and multilayer, movable numb unwheeling are divided into 8 layers from bottom to up, and lower two layers is high respectively for other height of 300mm and 260mm is 200mm, adorns numb 43kg respectively for every layer; 37kg; 30kg.Because fiber crops are being to be tiled in uniformly on the numb frame, heat radiation evenly.Maximum temperature can be controlled in 32 ℃ below-37 ℃, and every batch got final product in numb fermentation time 6-8 hour, than original 50% the fermentation time that shortened.And ferment effect is thorough, and China grass degumming is even, has eliminated the half-cooked fiber crops and the fiber crops of doing over again substantially.By producing 5000 tons of degummed ramies calculating degummed ramie costs of doing over again per ton per year is 800 yuan/ton: year saving cost: 5000 tons/year * 8% * 800 yuan/ton=320,000 yuan
2, every layer of numb frame shelf in the unwheeling of utility model technology fiber crops is capable of expansion and contraction by hinge-coupled with little garden bamboo bar, help the dress fiber crops, simple to operation, because shelf is to use the bamboo hinge-coupled, exist the gap to be convenient to heat radiation between bamboo and the bamboo, and every layer shop is numb 1 to 2 layer, postvaccinal fiber crops, and the fiber crops layer approaches and can dispel the heat up and down.
3, to be placed in the sweathouse floor space little for numb frame, and same sweathouse area be by holding 30 numb cages originally, only dress fermentation numb 380kg/ cage * 30 cages=11400kg.Now can hold 100 numb framves, each numb frame * 100 of 260kg/ numb frame=26000kg.Same fermenting cellar output has improved 2.28 times.
4,, brought up to 520kg by original every cage fiber crops 380kg and reduced high-temperature inactivation 5623 cage fiber crops because the fiber crops fermentation is even, and the fiber crops of two numb framves can be merged into cage fiber crops and carry out high-temperature inactivation.
Reduce high-temperature inactivation fiber crops cage number year: 5000 tons of smart fiber crops/year * 1000 ÷ 0.63 (row yielding) ÷ 380kg/ cages-5000 ton smart fiber crops/year * 1000 ÷ 0.63 (row yielding) ÷ 520kg/ cage=5623 cage fiber crops
Year save consumption vapour expense: 5623 cage/year * 0.5 ton vapour/cage fiber crops * 100 yuan/ton=281150 yuan
Year save the water consumption expense: (ton/cage)=33738,5623 (cage/year) * 6 ton
Water power consumption per ton :=9716 yuan of (90 * 24 ÷ 250 * 0.75 * 24) * 33738 * 0.6 yuan/degree
2 years was saved 281150 yuan+320000 yuan+9716 yuan=610866 yuan=61.0866 ten thousand yuan
Description of drawings
Fig. 1 is the main TV structure schematic diagram of the utility model biological degumming of ramie fermentation multilayer activity unwheeling.
Fig. 2 is the side-looking structural representation of the utility model biological degumming of ramie fermentation multilayer activity unwheeling.
Fig. 3 is the bamboo curtain splint structural representation of the utility model biological degumming of ramie fermentation multilayer activity unwheeling.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified, but not as to qualification of the present utility model.
See also the embodiment of the utility model biological degumming of ramie fermentation multilayer activity unwheeling shown in Fig. 1-3,
A kind of biological degumming of ramie fermentation multilayer activity unwheeling, it comprises rack plate 1, bamboo curtain splint 2, column 3, supporting 4, support base plate 5, universal wheel 6, caster bracket 7, wheel shaft 8, axle bracket 9, driving wheel 10, support base plate 5 is that rectangle is tabular, column 3 constitutes for the square angle bar, quantity is 4, lay respectively on four angles of support base plate 5, and perpendicular to support base plate 5, the right angle of column 3 is towards the outside of base plate, rack plate 1 is identical with support base plate 5 shapes, be installed in column 3 tops, supporting 4 is horizontal clip section, equidistant being arranged on each column 3, the quantity of every root post 3 upper supports 4 is 6, bamboo curtain splint 2 is for having and support base plate 5 equal-sized frames, inside has the roundlet bamboo pole 12 of vertical equidistant arrangement to constitute, bamboo curtain splint 2 places in four contour on four root posts 3 supportings 4, caster bracket 7 is the bar shaped fork, quantity is 2, be positioned at the front center and the middle part, rear end of support base plate 5, and top and support base plate 5 bottoms flexibly connect, and universal wheel 6 is a small wheels, is installed in caster bracket 7 bottoms, axle bracket 9 is the inversion trapezium structure, quantity is 2, is installed in the left side and the right side in stage casing, support base plate 5 bottom, and wheel shaft 8 is and the consistent cylindrical body of support base plate lateral length, flexibly connect with axle bracket 9, driving wheel 10 is a larger wheels, and quantity is 2, is installed in the two ends of wheel shaft 8.
Also comprise hinge 11, roundlet bamboo pole 12, roundlet bamboo pole 12 is positioned at bamboo curtain splint 2 inboards, and quantity is 7, equidistant arrangement, and fixing between the roundlet bamboo pole 12 by hinge 11.
Also comprise protective cover 13, protective cover 13 has the rectangle of vertical bar for two ends, and quantity is 2, is installed in the position on the support base plate 5 corresponding with driving wheel 10.
Above-described embodiment, the utility model specific embodiment a kind of more preferably just, the common variation that those skilled in the art carries out in the technical solutions of the utility model scope and replacing all should be included in the protection domain of the present utility model.
Claims (5)
1. biological degumming of ramie fermentation multilayer activity unwheeling, it is characterized in that: it comprises rack plate, bamboo curtain splint, column, supporting, the support base plate, universal wheel, caster bracket, wheel shaft, axle bracket, driving wheel, described support base plate is that rectangle is tabular, column constitutes for the square angle bar, quantity is 4, lay respectively on four angles of support base plate, and perpendicular to the support base plate, the right angle of column is towards the outside of base plate, rack plate is identical with support base plate shape, be installed in the column top, supporting is horizontal clip section, equidistant being arranged on each column, the quantity of every root post upper support is 4-16, bamboo curtain splint is for having and the equal-sized frame of support base plate, inside has the roundlet bamboo pole of vertical equidistant arrangement to constitute, bamboo curtain splint places in four contour on four root posts supportings, caster bracket is the bar shaped fork, quantity is 2, be positioned at the front center and the middle part, rear end of support base plate, and top and support base plate bottom flexibly connect, and universal wheel is a small wheels, are installed in the caster bracket bottom, axle bracket is the inversion trapezium structure, quantity is 2, is installed in the left side and the right side in stage casing, support base plate bottom, and wheel shaft is and the consistent cylindrical body of support base plate lateral length, flexibly connect with axle bracket, driving wheel is a larger wheels, and quantity is 2, is installed in the two ends of wheel shaft.
2. biological degumming of ramie fermentation multilayer activity unwheeling according to claim 1, it is characterized in that: the described quantity that is bearing on every root post is 6.
3. biological degumming of ramie fermentation multilayer activity unwheeling according to claim 2, it is characterized in that: also comprise hinge, roundlet bamboo pole, described roundlet bamboo pole is positioned at the bamboo curtain splint inboard, and quantity is 4-14, equidistant arrangement, and fix by hinge between the roundlet bamboo pole.
4. biological degumming of ramie fermentation multilayer activity unwheeling according to claim 3, it is characterized in that: the quantity of described roundlet bamboo pole is 7.
5. biological degumming of ramie fermentation multilayer activity unwheeling according to claim 1, it is characterized in that: also comprise protective cover, described protective cover is the rectangle that there is vertical bar at two ends, and quantity is 2, is installed in the position on the support base plate corresponding with driving wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201756006U CN201506857U (en) | 2009-08-24 | 2009-08-24 | Multi-layer adjustable shelf vehicle for biological degumming and fermentation of ramie |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201756006U CN201506857U (en) | 2009-08-24 | 2009-08-24 | Multi-layer adjustable shelf vehicle for biological degumming and fermentation of ramie |
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| CN201506857U true CN201506857U (en) | 2010-06-16 |
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| CN2009201756006U Expired - Fee Related CN201506857U (en) | 2009-08-24 | 2009-08-24 | Multi-layer adjustable shelf vehicle for biological degumming and fermentation of ramie |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108218492A (en) * | 2018-02-10 | 2018-06-29 | 广西荔浦安吉利木业有限公司 | A kind of trishores compost auxiliary device |
| CN113249797A (en) * | 2021-04-29 | 2021-08-13 | 湖南明星麻业股份有限公司 | Ramie biological degumming liquid state and wetting combined fermentation process and facility |
-
2009
- 2009-08-24 CN CN2009201756006U patent/CN201506857U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108218492A (en) * | 2018-02-10 | 2018-06-29 | 广西荔浦安吉利木业有限公司 | A kind of trishores compost auxiliary device |
| CN108218492B (en) * | 2018-02-10 | 2021-05-21 | 广西荔浦安吉利木业有限公司 | Three-leg support composting auxiliary device |
| CN113249797A (en) * | 2021-04-29 | 2021-08-13 | 湖南明星麻业股份有限公司 | Ramie biological degumming liquid state and wetting combined fermentation process and facility |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: HU NAN STAR RAMIE INDUSTRY CO., LTD. Free format text: FORMER NAME: YUANJIANG MINGXING HEMP INDUSTRY CO., LTD. |
|
| CP03 | Change of name, title or address |
Address after: 413100 maple branch road 18, Hunan, Yuanjiang Patentee after: Hunan Mingxing Ramie Co., Ltd. Address before: 413000, Maple Road, 18, Hunan, Yuanjiang Patentee before: Yuanjiang Mingxing Hemp Industry Co., Ltd. |
|
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100616 Termination date: 20120824 |