CN201501976U - A three-axis placket sewing machine - Google Patents

A three-axis placket sewing machine Download PDF

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Publication number
CN201501976U
CN201501976U CN2008900000457U CN200890000045U CN201501976U CN 201501976 U CN201501976 U CN 201501976U CN 2008900000457 U CN2008900000457 U CN 2008900000457U CN 200890000045 U CN200890000045 U CN 200890000045U CN 201501976 U CN201501976 U CN 201501976U
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cloth
folder cloth
machine
press strip
head
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梁海强
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GUANGZHOU KEKI AUTOMATIC EQUIPMENT CO Ltd
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GUANGZHOU KEKI AUTOMATIC EQUIPMENT CO Ltd
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B19/00Programme-controlled sewing machines
    • D05B19/02Sewing machines having electronic memory or microprocessor control unit
    • D05B19/12Sewing machines having electronic memory or microprocessor control unit characterised by control of operation of machine
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2205/00Interface between the operator and the machine
    • D05D2205/02Operator to the machine

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The utility model discloses a three-axis top fly sewing machine, which comprises a stander and a machine board and a machine head and a cloth dragging device which are fixed on the stander. The machine head is provided with a sewing machine needle. The inside of the sewing machine is provided with a three-axis driving mechanism which drives the sewing machine needle to continuously complete the top fly sewing line consisting of sewing line sections in different directions, a touch screen for inputting a control command, and a controller which receives the control command and is electrically connected with the driving mechanism. The cloth dragging device is provided with an inductor for inducing a position of a cloth dragging presser foot relatively to the machine head. An output end of the inductor is connected with the controller. The controller which receives a transmission signal of the inductor and converts the transmission signal into an electric control signal is connected with a servo motor of the cloth dragging device. Therefore, the three-axis top fly sewing machine can sew the sewing lines of the both sides and the bottom of the top fly once. And in the sewing process, the user does not need to stop the machine and manually rotate the cloth. The three-axis top fly sewing machine is efficient and rapid, has good quality, can avoid mutual interference or collision of the machine head and the cloth dragging device, improves the service life of the whole machine and prevents the accident.

Description

一种三轴门襟缝纫机 A three-axis placket sewing machine

技术领域technical field

本发明涉及一种专用于服装上缝制门襟的缝纫机,具体来说是一种可以快速自动缝制门襟的三轴门襟缝纫机。The invention relates to a sewing machine specially used for sewing a placket on clothing, in particular to a three-axis placket sewing machine which can quickly and automatically sew a placket.

技术背景technical background

目前要在服装上加工出一条门襟,一般有两种方法,一种是使用普通平缝机手工缝制,一种是使用双针门襟缝纫机自动缝制。使用普通平缝机手工缝制时,每缝制完一条线段,需要抬起压脚,旋转布料然后再继续缝制,最后裁开或剪开布料。这种手工缝制很难控制缝合线的长度、直线度和倾斜度,而且手工裁剪布料容易把布料剪坏,所以普通缝纫机缝制门襟速度慢,工艺质量不稳定。使用双针门襟缝纫机自动缝制时,能同时缝制两条相互平行的缝合线段,但不能缝制门襟底部的缝合线段。如图1所示,采用这种缝纫机所缝制门襟的两条缝合线段1a、1b相互平行,缝合线段1a和1b没有连接成一条完整的缝合线。有的双针门襟缝纫机在两机针后侧安装了切刀,切刀在缝合线1a与1b之间裁开一个切口2,由于切刀安装在车针后侧,切刀与车针同步运行,所以切刀不能切到门襟的底部,需要手工补切,且切口2底部容易虚脱。为防止或减少门襟底部引起的问题,使有门襟的服装得到更好更美观的效果以及更高的加工效率,缝合线1a和1b的末端需要一次性缝制一条水平的缝合线段,或是一条斜的缝合线段,或两条都是斜的缝合线段,这种效果的门襟,目前的双针门襟缝纫机以及普通缝纫机是做不到的。同时,目前的双针门警缝纫机机构复杂,成本高。At present, there are generally two methods to process a fly on the clothes, one is to use a common lockstitch sewing machine to sew by hand, and the other is to use a double-needle placket sewing machine to sew automatically. When using an ordinary lockstitch sewing machine to sew by hand, each time a line segment is sewn, it is necessary to lift the presser foot, rotate the fabric and then continue to sew, and finally cut or cut the fabric. This kind of hand-sewing is difficult to control the length, straightness and inclination of the suture line, and the hand-cut fabric is easy to cut the fabric, so the ordinary sewing machine is slow to sew the placket, and the quality of the workmanship is unstable. When using a double-needle placket sewing machine to sew automatically, two parallel seam segments can be sewn at the same time, but the seam segment at the bottom of the placket cannot be sewn. As shown in FIG. 1 , the two suture line sections 1a and 1b of the fly sewn by this sewing machine are parallel to each other, and the suture line sections 1a and 1b are not connected to form a complete suture line. Some double-needle placket sewing machines are equipped with a cutter on the rear side of the two needles. The cutter cuts a cut 2 between the suture line 1a and 1b. Since the cutter is installed on the rear side of the needle, the cutter and the needle are synchronized. running, so the cutter cannot cut to the bottom of the placket, it needs to be cut manually, and the bottom of the cut 2 is easy to collapse. In order to prevent or reduce the problems caused by the bottom of the placket, so that the clothing with a placket can obtain better and more beautiful effects and higher processing efficiency, the ends of the sutures 1a and 1b need to be sewn at one time with a horizontal suture segment, or It is a slanted seam segment, or two are all slanted seam segments, the placket of this effect, current double-needle placket sewing machine and ordinary sewing machine cannot do. Simultaneously, present double-needle door guard sewing machine mechanism is complicated, and cost is high.

发明内容Contents of the invention

本发明所要解决的技术问题是克服现有技术的不足,提供一种一次性车缝出门襟两侧及门襟底部缝合线段的三轴门襟缝纫机,解决手工缝制速度慢,工艺质量不稳定的情况,实现现有双针门襟缝纫机做不到的缝制效果。同时防止机头与拖布装置相互碰撞,保障机器的使用安全。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art, and provide a three-axis placket sewing machine that can sew out the suture line sections on both sides of the placket and the bottom of the placket at one time, so as to solve the problem of slow manual sewing speed and unstable process quality It realizes the sewing effect that the existing double-needle placket sewing machine cannot do. At the same time, prevent the machine head and the mop device from colliding with each other to ensure the safety of the machine.

本发明的另一个目的是改进拖布装置的拖布效果,防止布料起皱。Another object of the present invention is to improve the mopping effect of the mopping device and prevent the cloth from wrinkling.

本发明更进一步的目的是,改进该三轴门襟缝纫机的安装工艺,提供一种方便机板调节的安装结构。A further object of the present invention is to improve the installation process of the three-axis placket sewing machine and provide an installation structure that facilitates the adjustment of the machine board.

本发明的还有一个目的是改进拉布装置,简化该拉布装置的结构,降低成本,在缝纫完毕后自动将布料或衣料拉走。Another object of the present invention is to improve the cloth pulling device, simplify the structure of the cloth pulling device, reduce the cost, and automatically pull away the cloth or clothing material after sewing.

本发明的技术方案是:一种三轴门襟缝纫机,包括机架和机板,固定在机架上的机头、拖布装置,机头上仅设有一枚缝纫机针,其特征在于:所述缝纫机内设有驱动该缝纫机针连续完成由不同方向缝合线段组成门襟缝合线的三轴驱动机构,以及输入控制指令的触摸屏和接收控制指令并与该驱动机构电连接的控制器,所述拖布装置上设有感应拖布压条相对机头位置的感应器,所述感应器的输出端与控制器相连接,接收感应器传输信号并转换为电控信号的控制器与拖布装置的伺服电机相连接。The technical solution of the present invention is: a three-axis placket sewing machine, including a frame and a machine plate, a machine head fixed on the frame, and a mop device, and only one sewing machine needle is arranged on the machine head, and it is characterized in that: The sewing machine is equipped with a three-axis drive mechanism that drives the sewing machine needle to continuously complete the suture line of the placket composed of suture line segments in different directions, as well as a touch screen for inputting control commands and a controller that receives control commands and is electrically connected to the drive mechanism. The device is equipped with a sensor that senses the position of the mop bar relative to the machine head. The output end of the sensor is connected to the controller, and the controller that receives the signal transmitted by the sensor and converts it into an electric control signal is connected to the servo motor of the mop device. .

所述门襟缝合线包括由直线和/或斜线和/或弯线和/或弧线组成的连续或分散的多条缝合线段。The placket suture includes a plurality of continuous or dispersed suture segments composed of straight lines and/or oblique lines and/or curved lines and/or arc lines.

所述门襟缝合线包括门襟左、右缝合线段和连接左、右缝合线段末端的门襟底部缝合线段;门襟底部缝合线段呈“-”形,或“V”形,或“”形,或“/”形,或“\”形。The suture line of the placket includes the left and right suture line segments of the placket and the bottom suture line segment of the placket connecting the ends of the left and right suture line segments; the suture line segment at the bottom of the placket is in the shape of "-", or "V", or " ", or "/", or "\".

所述三轴驱动机构包括驱动缝纫机针上下运动的机针驱动机构、驱动拖布压条纵向运动的拖布压条驱动机构以及驱动机头横向运动的机头驱动机构,所述缝纫机针驱动机构、拖布压条驱动机构、机头驱动机构分别与控制器的输出端电连接。The three-axis drive mechanism includes a needle drive mechanism that drives the sewing machine needle to move up and down, a mop bead drive mechanism that drives the mop bead to move longitudinally, and a machine head drive mechanism that drives the machine head to move laterally. The sewing machine needle drive mechanism and the mop bead drive The mechanism and the machine head drive mechanism are respectively electrically connected to the output end of the controller.

所述机头驱动机构包括装设在机板下部的电机、与电机输出轴联动的螺杆,螺杆的两端通过轴承和轴承座支撑,螺杆上装有螺帽,螺帽通过法兰与机头安装座连接,机头固定在机头安装座上;或者所述机头驱动机构包括装设在机板下部的电机、与电机输出轴联动的主动同步齿形轮,沿机头横向运动方向设有从动同步齿形轮,所述主动同步齿形轮和从动同步齿形轮上套装有同步齿形带,同步齿形带与机头安装座连接,机头固定在机头安装座上。The drive mechanism of the machine head includes a motor installed at the bottom of the machine plate and a screw linked with the output shaft of the motor. The two ends of the screw are supported by bearings and bearing seats. The screw is equipped with a nut, which is installed on the machine head through the flange. The machine head is fixed on the machine head mounting seat; or the machine head driving mechanism includes a motor installed at the lower part of the machine plate, an active synchronous toothed wheel linked with the motor output shaft, and a The driven synchronous toothed wheel, the active synchronous toothed wheel and the driven synchronous toothed wheel are covered with a synchronous toothed belt, the synchronous toothed belt is connected with the machine head mounting seat, and the machine head is fixed on the machine head mounting seat.

所述拖布压条驱动机构包括装设在机架上的电机、与电机输出轴联动的螺杆,螺杆的两端通过轴承和轴承座固定,螺杆上装有螺帽,螺帽通过法兰与拖布压条安装座连接,拖布压条铰接在拖布压条安装座上;或者所述拖布压条驱动机构包括电机、与电机输出轴联动的主动同步齿形轮,沿拖布压条行进方向设有从动同步齿形轮,所述主动同步齿形轮和从动同步齿形轮上套装有同步齿形带,同步齿形带与拖布压条安装座连接,拖布压条铰接在拖布压条安装座上。The mop bead driving mechanism includes a motor installed on the frame and a screw linked with the output shaft of the motor. The two ends of the screw are fixed by bearings and bearing seats. The screw is equipped with a nut, which is installed on the mop bead through a flange. The mop bead is hinged on the mop bead installation seat; or the mop bead driving mechanism includes a motor, an active synchronous toothed wheel linked with the output shaft of the motor, and a driven synchronous toothed wheel is provided along the moving direction of the mop bead. The active synchronous toothed wheel and the driven synchronous toothed wheel are covered with a synchronous toothed belt, the synchronous toothed belt is connected with the mop bead mounting seat, and the mop bead is hinged on the mop bead mounting seat.

所述拖布压条至少包括相互平行设置的两条,每条拖布压条对应的拖布压条安装座上分别安装有感应器。The mopping strips include at least two mopping strips arranged parallel to each other, and sensors are respectively installed on the mopping strip mounting seats corresponding to each mopping strip.

作为本发明的进一步改进,所述拖布压条包括压条主体和压片,所述压片的中部与压条主体的前端通过销轴枢接;压片的后端设有限定压片绕销轴旋转角度的限位槽,在压条主体上与该限位槽对应的位置设有穿过该限位槽的限位螺钉或限位销;或者压条主体上设有限定压片绕销轴旋转角度的限位槽,压片后端设有穿过该限位槽的限位销。As a further improvement of the present invention, the mop layer includes a layer body and a pressing piece, the middle part of the pressure piece is pivotally connected to the front end of the layering body through a pin; A limit groove is provided on the main body of the bead corresponding to the limit groove, and a limit screw or a limit pin passing through the limit groove is provided; A position slot, the rear end of the pressing sheet is provided with a limit pin passing through the limit slot.

作为本发明的更进一步改进,所述机板包括固定机板和活动机板,所述固定机板与机架固定连接,所述活动机板与机头固定连接,活动机板上设有与缝纫机针大小及位置对应的引线孔;所述固定机板上设有层板,所述层板通过活动调节装置与固定机板连接。As a further improvement of the present invention, the machine plate includes a fixed machine plate and a movable machine plate, the fixed machine plate is fixedly connected with the frame, the movable machine plate is fixedly connected with the machine head, and The size and position of the sewing machine needle correspond to the lead hole; the fixed machine plate is provided with a laminate, and the laminate is connected to the fixed machine plate through a movable adjustment device.

所述活动调节装置包括通过螺钉固定在固定机板底部的安装条,安装条上的安装孔与螺钉之间预留有径向调节空间;所述层板上设有沉孔,与沉孔对应的固定机板机上设有光孔,沉头螺钉穿过所述沉孔和光孔后与安装条螺纹连接,所述光孔与沉头螺钉之间留有间隙,该间隙与上述径向调节空间的大小相当。The movable adjustment device includes a mounting strip fixed on the bottom of the fixed machine plate by screws, and a radial adjustment space is reserved between the mounting hole on the mounting strip and the screw; the counterbore is provided on the laminate, corresponding to the counterbore There is a light hole on the plate of the fixed machine, and the countersunk screw passes through the countersunk hole and the light hole and is threadedly connected with the mounting bar. There is a gap between the light hole and the countersunk screw, which is consistent with the radial adjustment space of comparable size.

所述固定机板底部固定连接有安装座,安装条通过螺钉固定在安装座底部,安装座上与沉孔对应的位置设有与固定机板上光孔直径相当的通孔。The bottom of the fixed machine plate is fixedly connected with a mounting seat, and the mounting bar is fixed on the bottom of the mounting seat by screws, and the position corresponding to the counterbore on the mounting seat is provided with a through hole equivalent to the diameter of the light hole on the fixed machine plate.

所述机针后侧设压脚安装架,分设在机针左右两侧的压脚通过销轴枢接在压脚安装架上,压脚安装架的后侧设有定位板,压脚的后端与定位板之间设有拉伸弹簧。A presser foot installation frame is provided on the rear side of the machine needle, and the presser feet arranged on the left and right sides of the machine needle are pivotally connected to the presser foot installation frame through pin shafts. The rear side of the presser foot installation frame is provided with a positioning plate. A tension spring is arranged between the end and the positioning plate.

所述机架上设有独立安装的切刀装置,所述切刀装置包括与控制器电连接的切刀电机,切刀电机固定在电机法兰上,切刀电机的输出轴与偏心轮连接,偏心轮通过双轴承装置与两条平行光轴相连,两条光轴套装在直线轴承内,两条光轴的另一端与切刀架相连,切刀固定在切刀架上;直线轴承固定在切刀安装座上,切刀安装座上还设有气缸,气缸的活塞杆与电机法兰相连接。The frame is provided with an independently installed cutter device, the cutter device includes a cutter motor electrically connected to the controller, the cutter motor is fixed on the motor flange, and the output shaft of the cutter motor is connected to the eccentric wheel , the eccentric wheel is connected with two parallel optical axes through a double bearing device, the two optical axes are set in the linear bearing, the other end of the two optical axes is connected with the cutter frame, the cutter is fixed on the cutter frame; the linear bearing is fixed On the cutter mounting seat, an air cylinder is also arranged on the cutter mounting seat, and the piston rod of the air cylinder is connected with the motor flange.

作为本发明的另一个改进,所述机架上设有拉布装置,所述拉布装置包括与机架相连接的安装座,安装座上远离机架的一端枢接有支管,拉布气缸的缸体与活塞轴分别与安装座靠近机架的一端及支管枢接;支管的上端设有套装在夹布圆轴内的夹布拉轴,夹布气缸与夹布圆轴平行设置,夹布圆轴外套装有与夹布气缸缸身固定连接的夹布气缸座,夹布气缸座与支管固定连接;所述夹布气缸的活塞轴与夹布压脚座相连接,夹布压脚座的前端铰接有上下两夹布压脚,两夹布压脚的铰接端分别设有朝向相对夹布压脚的突起,夹布压脚的另一端设有夹布光轴;在夹布压脚座两夹布压脚之间的部分设有容纳夹布拉轴穿过的光孔,所述夹布光轴的前端设有与所述突起对应的凹槽,突起容置在凹槽内,夹布光轴的后端设有外径大于夹布圆轴的挡块。As another improvement of the present invention, a cloth pulling device is provided on the frame, and the cloth pulling device includes a mounting seat connected to the frame, a branch pipe is pivotally connected to the end of the mounting seat away from the frame, and the cloth pulling cylinder The cylinder body and the piston shaft are pivotally connected to the end of the mounting seat close to the frame and the branch pipe; The outer sleeve of the cloth round shaft is equipped with a cloth clamping cylinder seat that is fixedly connected with the cylinder body of the cloth clamping cylinder, and the seat of the cloth clamping cylinder is fixedly connected with the branch pipe; the piston shaft of the cloth clamping cylinder is connected with the cloth clamping foot seat, and the cloth clamping foot The front end of the seat is hinged with upper and lower cloth clamping feet, the hinged ends of the two cloth clamping feet are respectively provided with protrusions facing the opposite cloth clamping feet, and the other end of the cloth clamping foot is provided with a cloth clamping optical axis; The part between the two clamping feet of the foot base is provided with an optical hole for the clamping shaft to pass through, and the front end of the clamping optical axis is provided with a groove corresponding to the protrusion, and the protrusion is accommodated in the groove , the rear end of the clamping cloth optical axis is provided with a stopper whose outer diameter is larger than that of the clamping cloth round shaft.

所述夹布光轴的后端设有螺纹,螺纹上连接有夹布压脚预开角度调节螺母;所述调节螺母位于挡块与夹布圆轴之间,它的外径小于小于夹布圆轴的内径。The rear end of the cloth clamping optical axis is provided with a thread, and the thread is connected with a cloth clamping foot pre-opening angle adjustment nut; the adjustment nut is located between the stopper and the cloth clamping round shaft, and its outer diameter is smaller than the clamping cloth The inner diameter of the shaft.

所述挡块为调节夹布压脚夹布厚度的调节螺母。The stopper is an adjusting nut for adjusting the cloth thickness of the cloth clamping foot.

本发明采用上述技术方案的有益效果在于:The present invention adopts the beneficial effect of above-mentioned technical scheme to be:

1.与现有双针门襟缝纫机相比,使用本发明三轴门襟缝纫机缝制的门襟左右两侧缝合线段之间的宽度可任意调整;各缝合线不仅可以做成平行线,也可以是直线、斜线、弯线或弧线的组合,可以缝制任何花式花样,十分方便,而且门襟底部也可以缝制缝合线,使门襟切口底部不容易虚脱;切刀可以在任何位置把门襟切开,特别是可以一次性切到门襟的底部,无须用手工补切门襟的底部,且切口平直效果好。1. Compared with the existing double-needle placket sewing machine, the width between the suture line sections on the left and right sides of the placket made by the three-axis placket sewing machine of the present invention can be adjusted arbitrarily; each suture line can not only be made into parallel lines, but also It can be a combination of straight lines, oblique lines, curved lines or arcs, and can sew any fancy patterns, which is very convenient, and the bottom of the placket can also be sewn with sutures, so that the bottom of the placket incision is not easy to collapse; Cut the placket at any position, especially the bottom of the placket can be cut at one time, no need to manually cut the bottom of the placket, and the incision is straight and the effect is good.

2.与现有普通单针缝纫机相比,本三轴门襟缝纫机可以一次性全自动实现门襟的缝制和剪切,中途不用停机,不用手工操作,缝制速度快,效果好,工艺质量稳定,可节省大量的人力物力,极大地提高了生产效率。2. Compared with the existing ordinary single-needle sewing machine, this three-axis placket sewing machine can realize the sewing and cutting of the placket fully automatically at one time, without stopping or manual operation in the middle, with fast sewing speed, good effect and excellent craftsmanship. The quality is stable, which can save a lot of manpower and material resources, and greatly improve the production efficiency.

3.拖布机构装有可以感应拖布压脚位置的感应器,可以避免机头与拖布压条的相互干涉或碰撞,提高整机的使用寿命,防止意外发生。3. The mopping mechanism is equipped with a sensor that can sense the position of the mopping foot, which can avoid mutual interference or collision between the machine head and the mopping bar, improve the service life of the whole machine, and prevent accidents.

4.拖布压条采用压条主体与压片活动连接,形成一种杠杆式连接关系,当缝制较厚的布料时,压片可以自动调节角度,保持压片整体平整地压在布料上,防止拖布过程中布料起皱或松动移位。4. The mopping strip adopts the flexible connection between the main body of the pressing strip and the pressing piece to form a lever-type connection relationship. When sewing thicker fabrics, the pressing piece can automatically adjust the angle to keep the pressing piece flat on the cloth as a whole to prevent mopping The fabric wrinkled or loosened during the process.

5.机头与活动机板相连接,跟随机头横向往复运动,因此不需要在机板上开设避空缝纫机针的长槽,避免布料在长槽处由于没有支撑而引起门襟缝合处起皱;同时固定机板上的层板可以灵活地调节,当层板与活动机板之间存在较大的间隙时,通过活动调整装置,可以方便地调节层板与活动机板之间的装配偏差。5. The machine head is connected with the movable machine plate, and follows the horizontal reciprocating movement of the machine head, so there is no need to set up a long slot on the machine plate to avoid the sewing machine needle, so as to avoid the stitching of the placket caused by the lack of support of the fabric in the long slot. Wrinkle; at the same time, the laminates on the fixed board can be adjusted flexibly. When there is a large gap between the laminates and the movable board, the assembly between the laminates and the movable board can be easily adjusted through the movable adjustment device. deviation.

6.机针的活动压脚后部设有拉伸弹簧,改变了现有技术中采用弹性钢条的压紧方式。在缝制时,压脚能根据布料厚度的不同而升高或降低,并保持适当的压紧力。6. The rear part of the movable presser foot of the machine needle is equipped with a tension spring, which changes the pressing method of using elastic steel strips in the prior art. When sewing, the presser foot can be raised or lowered according to the thickness of the fabric, and maintain proper pressing force.

7.本三轴门襟缝纫机上设有独立的切刀装置,在门襟缝制的同时可自动一次性根据门襟缝制位置把门襟切开,提高工作效率。切刀采用特有的双光轴结构,保证高速上下切布时具有良好的稳定性,切刀不会抖动,使得门襟切口整齐美观,提高产品质量,并减少了切刀的磨损,延长了切刀的使用寿命。7. The three-axis placket sewing machine is equipped with an independent cutter device, which can automatically cut the placket according to the sewing position of the placket at one time while the placket is sewing, so as to improve work efficiency. The cutter adopts a unique double optical axis structure to ensure good stability when cutting cloth up and down at high speed. knife life.

8.拉布装置采用拉布气缸驱动支管摆动,从而取代了现有技术中支管由导轨带动平移运动;另外一个夹布气缸即可同时实现夹布压脚的夹布及前进、后退动作,避免了现有技术中夹布、前进后退分别采用两个气缸来完成的技术缺陷,大大简化了拉布装置的结构,降低了成本。8. The cloth pulling device uses the cloth pulling cylinder to drive the branch pipe to swing, thus replacing the branch pipe in the prior art driven by the guide rail to move in translation; another cloth clamping cylinder can realize the cloth clamping and forward and backward movements of the cloth clamping foot at the same time, avoiding The technical defect that two air cylinders are used for cloth clamping and forward and backward respectively in the prior art is eliminated, the structure of the cloth pulling device is greatly simplified, and the cost is reduced.

附图说明Description of drawings

图1为现有门襟的缝制效果图;Fig. 1 is the sewing effect drawing of existing placket;

图2为本发明三轴门襟缝纫机的结构示出意图;Fig. 2 is a schematic view showing the structure of the three-axis placket sewing machine of the present invention;

图3为本发明门襟缝纫机所缝制门襟的式样图;Fig. 3 is the pattern drawing of the placket that the placket sewing machine of the present invention sews;

图4为机头驱动机构的结构简图;Fig. 4 is the structural diagram of head drive mechanism;

图5为机头驱动机构另一实施方式结构简图;Fig. 5 is a schematic structural diagram of another embodiment of the head drive mechanism;

图6为拖布压条驱动机构结构简图;Fig. 6 is a schematic structural diagram of the driving mechanism for the mop bead;

图6A为拖布压条上感应器的另一安装方式简图;Fig. 6A is a schematic diagram of another installation method of the sensor on the mop bead;

图7为拖布压条驱动机构另一实施方式结构简图;Fig. 7 is a schematic structural diagram of another embodiment of the mop bead driving mechanism;

图8为图6中A处放大图;Figure 8 is an enlarged view of A in Figure 6;

图9为机板平面图;Fig. 9 is a plan view of the machine board;

图10为固定机板与层板连接方式B-B剖视图;Figure 10 is a B-B sectional view of the connection mode between the fixed machine plate and the laminate;

图11为固定机板与层板另一连接方式B-B剖视图;Fig. 11 is a B-B cross-sectional view of another connection mode between the fixed machine plate and the laminate;

图12为机针的压脚及压脚安装座结构图;Figure 12 is a structural diagram of the presser foot of the machine needle and the presser foot mounting seat;

图13为图12的右视图;Fig. 13 is the right view of Fig. 12;

图14为独立切刀装置主视图;Figure 14 is a front view of the independent cutter device;

图15为独立切刀装置侧视图;Figure 15 is a side view of the independent cutter device;

图16为拉布装置的结构图;Fig. 16 is a structural diagram of the pulling device;

图17为拉布装置中的拖布气缸带动夹布压脚前进的结构视图;Fig. 17 is a structural view in which the mop cylinder in the cloth pulling device drives the cloth clamping foot forward;

图18为为拉布装置中的拖布气缸带动夹布压脚夹布的结构视图。Fig. 18 is a structural view of the mop cylinder in the cloth pulling device driving the cloth clamping foot to clamp the cloth.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明的三轴门襟缝纫机作进一步说明:Below in conjunction with accompanying drawing and specific embodiment the three-axis placket sewing machine of the present invention will be further described:

本发明的三轴门襟缝纫机是通过对现有双针门襟缝纫机的参考,并结合普通单针缝纫机手工缝制门襟的灵活性,综合两者的优点而研究开发的。本发明的三轴门襟缝纫机具有如下的结构部件:如附图2所示的机架5,机板6,固定在机架5上部的机头7,机头上装设缝纫机针8和缝纫机针驱动机构9,缝纫机针驱动机构9驱动缝纫机针8连带缝纫线上下往复运动,机板6后部、机头7后侧设有带两条拖布压条10的拖布压条驱动机构11,拖布压条驱动机构11驱动拖布压条10带动布料纵向运动。本发明的门襟缝纫机只设置了一枚缝纫机针8,并且在机头7下部设有了一个机头驱动机构12以驱动机头7横向往复运动。为了实现全自动工作,因此还设置了一个输入控制指令的触摸屏13以及与之相连的控制器,控制器通过输出控制指令,用以控制上述三轴驱动机构(即机头驱动机构12形成x轴、拖布压条驱动机构11形成y轴、机针驱动机构9形成z轴)的自动协调动作,来实现用户需要的动作。在三轴驱动机构以及控制器的共同作用下,可以缝制如附图3所示的各种门襟式样。这种三轴驱动机构也可以应用在普通的缝纫机上,使得缝纫机在缝制设定任意的线型形状时,可以实现一次性全自动缝制,而不需要车缝工人调节布料或车缝方向,减轻车缝工人的劳动强度,提高工作效率,同时保证缝纫品质的一致性。The three-axis flyback sewing machine of the present invention is researched and developed by referring to the existing double-needle flylet sewing machine, combining the flexibility of hand-sewing the flylet with a common single-needle sewing machine, and combining the advantages of both. The three-axis placket sewing machine of the present invention has following structural components: frame 5 shown in accompanying drawing 2, machine plate 6, the head 7 that is fixed on frame 5 tops, sewing machine needle 8 and sewing machine needle are installed on the machine head The driving mechanism 9, the sewing machine needle driving mechanism 9 drives the sewing machine needle 8 to reciprocate up and down with the sewing thread, the rear part of the machine plate 6 and the rear side of the machine head 7 are provided with a mopping strip driving mechanism 11 with two mopping strips 10, the mopping strip driving mechanism 11 drives the mop layer 10 to drive the longitudinal movement of the cloth. The placket sewing machine of the present invention is only provided with a sewing machine needle 8, and a head driving mechanism 12 is provided at the bottom of the head 7 to drive the head 7 to reciprocate laterally. In order to realize full-automatic work, a touch screen 13 for inputting control commands and a controller connected thereto are also provided. The controller outputs control commands to control the above-mentioned three-axis drive mechanism (that is, the head drive mechanism 12 forms the x-axis , The mop layer drive mechanism 11 forms the y-axis, and the machine needle drive mechanism 9 forms the z-axis) to realize the actions required by the user. Under the combined action of the three-axis drive mechanism and the controller, various fly styles as shown in Figure 3 can be sewn. This three-axis drive mechanism can also be applied to ordinary sewing machines, so that when the sewing machine is sewing any line shape, it can realize one-time automatic sewing without the need for sewing workers to adjust the fabric or sewing direction , reduce the labor intensity of sewing workers, improve work efficiency, and ensure the consistency of sewing quality.

本实施例中缝纫机针驱动机构9包括一个装设在机头7内的驱动电机,驱动电机的输出轴与机头7内另一侧的偏心轮联动,偏心轮上铰接有立柱,立柱的一端设有缝纫机针固定座,缝纫机针8便固定在该缝纫机针固定座上,在驱动电机的作用下,缝纫机针8作上下往复运动,带动缝纫线缝制门襟。因为本发明中不涉及对该缝纫机针驱动机构9的改进,因此不作详细描述。In this embodiment, the sewing machine needle driving mechanism 9 includes a driving motor installed in the machine head 7, the output shaft of the driving motor is linked with the eccentric wheel on the other side of the machine head 7, the eccentric wheel is hinged with a column, and one end of the column A sewing machine needle holder is provided, and the sewing machine needle 8 is fixed on the sewing machine needle holder. Under the action of the drive motor, the sewing machine needle 8 reciprocates up and down to drive the sewing thread to sew the door. Because the present invention does not involve the improvement of the sewing machine needle drive mechanism 9, it will not be described in detail.

本实施例中门襟缝纫机的机头驱动机构12如附图4所示,在机板6下部设有一与机架5固定连接的安装板122,在安装板122上部安装有直线导轨123,机头7通过螺柱71与机头安装座72相连,机头安装座72的下面装设有与直线导轨123相配合的直线轴承124;同时在安装板122的一侧通过电机法兰125固定有一电机121、电机121的输出轴与螺杆126连接,螺杆126的两端通过轴承和固定在安装板122上的轴承座支撑,螺杆126上套装有螺帽127,螺帽127通过与其固定连接的螺帽法兰128与机头安装座72连接。当电机121的输出轴旋转时,带动螺杆126旋转,从而螺帽127沿螺杆126轴向作直线运动,带动机头7沿直线导轨123作横向的往复运动。The drive mechanism 12 of the machine head of the placket sewing machine in this embodiment is as shown in Figure 4, a mounting plate 122 fixedly connected with the frame 5 is provided at the bottom of the machine plate 6, and a linear guide rail 123 is installed on the top of the mounting plate 122. The head 7 is connected to the machine head mounting seat 72 through the stud 71, and the linear bearing 124 matched with the linear guide rail 123 is installed under the machine head mounting seat 72; Motor 121, the output shaft of motor 121 is connected with screw rod 126, and the two ends of screw rod 126 are supported by bearing and the bearing seat that is fixed on the mounting plate 122, and screw rod 126 is sleeved with nut 127, and nut 127 is fixedly connected with it by the nut 127. The cap flange 128 is connected to the head mount 72 . When the output shaft of the motor 121 rotates, it drives the screw 126 to rotate, so that the nut 127 moves linearly along the axial direction of the screw 126 , and drives the machine head 7 to reciprocate laterally along the linear guide rail 123 .

其中机板6至少包括前、后两块固定机板6a、6b和中间的活动机板6c。如附图9所示,固定机板6a、6b与机架5固定连接,活动机板6c与机头7固定连接,并通过螺钉装设在机头7的封板7a上,跟随机头7在机头驱动机构12的作用下横向往复运动。在活动机板6c上设有与缝纫机针8大小及位置对应的引线孔61c。通过设置与机头7固定在一起的活动机板6c,机头7往复运动时,活动机板6c也同时往复运动,因此不需要在原来整块的机板上开设避空缝纫机针8横向运动的长槽,从而避免布料在长槽处由于没有支撑而掉进槽内,弄脏布料,同时避免引起门襟缝合处起皱,以及由于布料与长槽的反复刮擦引起的布料起毛现象。而且由于不需要在机板上设置长槽,因此可以根据需要设计出具有较长机头往复行程的门襟缝纫机。Wherein the machine board 6 at least comprises front and rear two fixed machine boards 6a, 6b and a middle movable machine board 6c. As shown in accompanying drawing 9, fixed machine board 6a, 6b is fixedly connected with frame 5, movable machine board 6c is fixedly connected with machine head 7, and is installed on the sealing plate 7a of machine head 7 by screw, follows machine head 7 Under the action of head drive mechanism 12, it moves laterally to and fro. A lead hole 61c corresponding to the size and position of the sewing machine needle 8 is provided on the movable machine plate 6c. By setting the movable machine plate 6c fixed together with the machine head 7, when the machine head 7 reciprocates, the movable machine plate 6c also reciprocates at the same time, so it is not necessary to set up a space-avoiding sewing machine needle 8 on the original whole machine plate to move laterally The long groove, so as to prevent the cloth from falling into the groove due to no support at the long groove, soiling the cloth, and at the same time avoid causing wrinkles at the stitching of the placket, and fabric fluffing caused by repeated scraping between the cloth and the long groove. And because there is no need to set long grooves on the machine plate, it is possible to design a placket sewing machine with a longer head reciprocating stroke as required.

为了能尽可能减少及方便调节固定机板6a、6b与活动机板6c之间的装配缝隙,本发明还作了以下的改进,如附图9、10所示,由于固定机板6a上通常设有层板61,因此,本实施例中通过多个活动调节装置来连接层板61与固定机板6a。活动调节装置包括一字形的安装条62,安装条62通过螺钉63和垫片固定在固定机板6a底部的,安装条62上的安装孔64与螺钉63之间预留有0.5~3.0mm径向调节空间;同时,层板61上设有沉孔,与沉孔对应的固定机板6a上设有光孔65,沉头螺钉66穿过沉孔和光孔65后与安装条62螺纹连接,光孔65与沉头螺钉66之间也留有间隙,该间隙与上述径向调节空间的大小相当。这样,只有稍稍松开螺钉63,便可以在水平面内调节层板61的位置,使得层板61与活动机板6c之间的间隙尽量减少,防止布料卡入间隙中,同时也可以方便地调节各孔位的加工误差。In order to reduce as much as possible and facilitate the adjustment of the assembly gap between the fixed machine boards 6a, 6b and the movable machine board 6c, the present invention has also made the following improvements, as shown in accompanying drawings 9 and 10, because the fixed machine board 6a usually A laminate 61 is provided, therefore, in this embodiment, multiple movable adjustment devices are used to connect the laminate 61 and the fixed machine plate 6a. The movable adjustment device includes a straight mounting strip 62, which is fixed on the bottom of the fixed machine plate 6a through screws 63 and washers, and a diameter of 0.5-3.0 mm is reserved between the mounting holes 64 on the mounting strip 62 and the screws 63. At the same time, countersunk holes are provided on the laminate 61, light holes 65 are provided on the fixed machine plate 6a corresponding to the countersunk holes, countersunk screws 66 pass through the countersunk holes and light holes 65, and are threaded with the mounting bar 62, There is also a gap between the light hole 65 and the countersunk screw 66, which is equivalent to the size of the above-mentioned radial adjustment space. In this way, only by slightly loosening the screw 63, the position of the laminate 61 can be adjusted in the horizontal plane, so that the gap between the laminate 61 and the movable machine plate 6c can be reduced as much as possible, preventing the cloth from being stuck in the gap, and can also be adjusted easily. The processing error of each hole position.

活动调节装置也可以如附图11所示,在安装条62与固定机板6a或6b之间加多一个圆形安装座67,安装座67通过另外的螺钉固定在固定机板6a底部,安装条通过螺钉63固定在安装座67上,安装座67上与固定机板6a的光孔65对应的位置设有与光孔65直径相当的通孔68。沉头螺钉66穿过光孔65与通孔68后与安装条62螺纹连接。The movable adjusting device can also add a circular mount 67 between the mounting bar 62 and the fixed machine plate 6a or 6b as shown in accompanying drawing 11, and the mount 67 is fixed on the bottom of the fixed machine plate 6a by other screws. The bar is fixed on the mounting seat 67 by screws 63, and the position corresponding to the light hole 65 of the fixed machine plate 6a on the mounting seat 67 is provided with a through hole 68 equivalent in diameter to the light hole 65. The countersunk screw 66 passes through the light hole 65 and the through hole 68 and is threadedly connected with the mounting bar 62 .

另外,机头驱动机构12也可以采用同步带或类似的装置来实现,如附图5所示,它具体结构为:在机板6下部设有一与机架5固定连接的安装板122,在安装板122上部安装有直线导轨123,机头7通过螺柱71与机头安装座72相连,机头安装座72上装设有与直线导轨123相配合的直线轴承124;同时在安装板122的一侧通过电机法兰125固定有一电机121、电机121的输出轴上套装有一主动同步齿形轮128,沿机头7横向运动方向设有从动同步齿形轮129,从动同步齿形轮129通过同步齿形轮安装座132与安装板122连接;主动同步齿形轮128和从动同步齿形轮129上套装有同步齿形带130,同步齿形带130上固定有倒L形连接件131,连接件131与机头安装座72连接。当电机121的输出轴旋转时,带动主动同步齿形轮128旋转,从而同步齿形带130带动机头7沿直线导轨123作横向的往复运动。In addition, the head drive mechanism 12 can also be realized by using a synchronous belt or a similar device, as shown in Figure 5, its specific structure is: a mounting plate 122 fixedly connected with the frame 5 is provided at the bottom of the machine plate 6, and A linear guide rail 123 is installed on the mounting plate 122 top, and the machine head 7 is connected with the machine head mounting seat 72 by a stud 71, and the machine head mounting seat 72 is equipped with a linear bearing 124 matched with the linear guide rail 123; One side is fixed with a motor 121 by the motor flange 125, and an active synchronous toothed wheel 128 is set on the output shaft of the motor 121, and a driven synchronous toothed wheel 129 is provided along the transverse movement direction of the machine head 7, and the driven synchronous toothed wheel 129 is connected with the mounting plate 122 through the synchronous toothed wheel mount 132; the active synchronous toothed wheel 128 and the driven synchronous toothed wheel 129 are covered with a synchronous toothed belt 130, and the synchronous toothed belt 130 is fixed with an inverted L-shaped connection piece 131, and the connecting piece 131 is connected with the head mount 72. When the output shaft of the motor 121 rotates, it drives the active synchronous toothed wheel 128 to rotate, so that the synchronous toothed belt 130 drives the machine head 7 to reciprocate laterally along the linear guide rail 123 .

本实施例中的拖布压条驱动机构11如附图6、6A所示,拖布压条驱动机构11设置在正对缝纫机针8后方的机板6b上,对应的两条拖布压条10也并列设置在拖布压条驱动机构11的下部。拖布压条驱动机构11包括固定在前、后安装板112、113上的直线导轨111,在后安装板113上通过电机法兰114固定有一伺服电机115,伺服电机115的输出轴与螺杆116同轴连接,螺杆116的两端通过轴承和轴承座支撑,轴承座固定在前、后安装板112、113上,螺杆116上套装有螺帽117,螺帽117通过L形的螺帽法兰118与拖布压条安装座119连接,同时,装设在拖布压条安装座119上的直线轴承120与直线导轨111配合。拖布压条10与拖布压条安装座119铰接,在拖布压条安装座119的后方还装设有一气缸14,气缸14的活塞杆与拖布压条10的后端或铰接,从而使得拖布压条10可以在活塞杆的作用下作杠杆运动,减少拖布压条驱动机构11的运动阻力,同时通过调节气缸14的活塞杆和气压,可以改变拖布压条10前端对布料的压紧程度。本发明中对拖布压条10作了一个重要的改进,在两条拖布压条10上分别设有感应器相对机头7(特别是机针8)位置的感应器18,感应器18的输出端与控制器相连接,接收感应器传输信号并转换为电控信号的控制器与拖布压条驱动机构11的伺服电机115相连接。The mop bead driving mechanism 11 in this embodiment is as shown in accompanying drawings 6 and 6A, the mop bead drive mechanism 11 is arranged on the machine plate 6b directly facing the rear of the sewing machine needle 8, and the corresponding two mop bead 10 are also arranged side by side on the mop The bottom of bead driving mechanism 11. The mop bead driving mechanism 11 includes a linear guide rail 111 fixed on the front and rear mounting plates 112, 113, a servo motor 115 is fixed on the rear mounting plate 113 by a motor flange 114, and the output shaft of the servo motor 115 is coaxial with the screw rod 116 connection, the two ends of the screw 116 are supported by bearings and bearing seats, the bearing seats are fixed on the front and rear mounting plates 112, 113, the screw 116 is covered with a nut 117, and the nut 117 is connected with the L-shaped nut flange 118 The mop bead mounting seat 119 is connected, and meanwhile, the linear bearing 120 installed on the mop bead mounting seat 119 cooperates with the linear guide rail 111. The mop bead 10 is hinged with the mop bead mounting seat 119, and a cylinder 14 is also installed behind the mop bead mounting seat 119. The piston rod of the cylinder 14 is hinged with the rear end or hinge of the mop bead 10, so that the mop bead 10 can be mounted on the piston rod. Under the effect of lever movement, reduce the movement resistance of mop bead driving mechanism 11, simultaneously by adjusting the piston rod and air pressure of cylinder 14, can change the compression degree of mop bead 10 front ends to cloth. An important improvement has been made to the mop bead 10 in the present invention, two mop bead 10 are respectively provided with the inductor 18 of sensor relative machine head 7 (especially machine needle 8) position, the output end of inductor 18 and The controller is connected, and the controller that receives the signal transmitted by the sensor and converts it into an electric control signal is connected with the servo motor 115 of the mop bead driving mechanism 11 .

其中,拖布压条10由压条主体101和压片102活动连接而成。如附图7、8所示,压片102的中部与压条主体101的前端通过销轴103枢接,压片102的后端设有限定压片102绕销轴103旋转角度的限位槽104,压条主体101上与该限位槽104对应的位置设有穿过该限位槽104的限位销105。这样,压片102与压条主体101之间形成一种杠杆式的连接,当缝制较厚的布料时,压片102可以自动调节角度,保持压片102整体平整地压在布料上,防止拖布过程中布料起皱。同时,限位销105也可以设置在压片102上,那么对应的限位槽104就设置在压条主体101上。Wherein, the mop bead 10 is composed of a bead body 101 and a pressing piece 102 which are movably connected. As shown in Figures 7 and 8, the middle part of the pressing piece 102 is pivotally connected to the front end of the pressing strip main body 101 through a pin shaft 103, and the rear end of the pressing piece 102 is provided with a limiting groove 104 that limits the rotation angle of the pressing piece 102 around the pin shaft 103 A position corresponding to the limiting groove 104 on the bead main body 101 is provided with a limiting pin 105 passing through the limiting groove 104 . In this way, a lever-like connection is formed between the pressing piece 102 and the bead main body 101. When sewing thicker cloth, the pressing piece 102 can automatically adjust the angle to keep the pressing piece 102 flatly pressed on the cloth as a whole, preventing the cloth from being mopped. The fabric wrinkles during the process. At the same time, the limiting pin 105 can also be arranged on the pressing piece 102 , and then the corresponding limiting groove 104 is arranged on the bead main body 101 .

当然,上述的拖布压条驱动机构11也可以采用同步带或类似的装置来实现,如附图7所示,主动同步齿形轮106与电机115的输出轴同轴连接,沿拖布压条10行进方向设有从动同步齿形轮107,主动同步齿形轮106和从动同步齿形轮107上套装有同步齿形带108,同步齿形带108与拖布压条安装座119连接,拖布压条10与拖布压条安装座119铰接。它与附图4结构的区别在于用同步齿形轮106、107和同步齿形带108取代螺杆116和螺帽117。Certainly, above-mentioned mop bead driving mechanism 11 also can adopt synchronous belt or similar device to realize, and as shown in accompanying drawing 7, active synchronous toothed wheel 106 is connected with the output shaft of motor 115 coaxially, along mop bead 10 traveling direction A driven synchronous toothed wheel 107 is provided, and a synchronous toothed belt 108 is set on the active synchronous toothed wheel 106 and the driven synchronous toothed wheel 107. The synchronous toothed belt 108 is connected with the mop bead mounting seat 119, and the mop bead 10 is connected with The mop bead mounting seat 119 is hinged. Its difference with accompanying drawing 4 structure is to replace screw rod 116 and nut 117 with synchronous toothed wheel 106,107 and synchronous toothed belt 108.

如附图12、13所示,在机针8后侧设压脚安装架81,分设在机针8左右两侧的压脚82通过销轴85枢接在压脚安装架81上,压脚安装架81的后侧设有定位板81a,压脚82的后端与定位板81a之间设有拉伸弹簧83。由于在压脚82后部设拉伸弹簧83,取代现有技术中采用凸轮结构的压紧方式,当缝制不同厚度的布料时,该压脚82均能保持适当的压紧力。As shown in accompanying drawings 12 and 13, a presser foot mounting frame 81 is provided on the rear side of the machine needle 8, and the presser feet 82 respectively arranged on the left and right sides of the machine needle 8 are pivotally connected to the presser foot mounting frame 81 through a pin shaft 85. A positioning plate 81a is provided on the rear side of the installation frame 81, and a tension spring 83 is provided between the rear end of the presser foot 82 and the positioning plate 81a. Since the tension spring 83 is set at the rear of the presser foot 82, instead of the pressing method using a cam structure in the prior art, the presser foot 82 can maintain an appropriate pressing force when sewing cloths of different thicknesses.

同时,本实施例中门襟缝纫机还作了一个重要的改进,也即在机架上设有独立工作的切刀装置19,使得门襟的缝合和裁剪工作可以同时完成,不需要手工裁剪。该切刀装置19如附图14、15所示,切刀装置19具有两条光轴197,两条光轴197套装在直线轴承198内并通过上、下双轴连接座199a、199b连接成一体;切刀装置19的切刀194固定在切刀座195上,然后再与切刀架196固定连接,切刀架196与两条光轴197和下双轴连接座199b连接;切刀装置19的切刀电机193安装在切刀电机法兰192上,切刀电机193下部的气缸200固定在切刀安装座191上,气缸200的活塞杆安装在切刀电机法兰192的下部,切刀电机193的输出轴穿过切刀安装座191上的腰形孔与偏心轮201连接,偏心轮201通过由双轴承座与双轴承组成的双轴承装置202与上双轴连接座199a连接,同时切刀电机193与控制器电连接。在切刀电机193和偏心轮201的作用下,切刀194作上下往复运动。同时,通过调节气缸200,可以实现切刀194连同切刀电机193的整体升降,调节切刀194离机板6的距离。由于该门襟缝纫机上设有独立的切刀装置9,在门襟缝制的同时可自动一次性根据门襟缝制位置把门襟切开,提高工作效率。并且其切刀194采用特有的双光轴结构,保证高速上下切布时具有良好的稳定性,切刀不会抖动,使得门襟切口整齐美观,提高产品质量,并减少了切刀的磨损,延长了切刀的使用寿命。Simultaneously, an important improvement has been made to the fly sewing machine in this embodiment, that is, the frame is provided with an independently working cutter device 19, so that the stitching and cutting of the fly can be completed simultaneously without manual cutting. The cutter device 19 is shown in accompanying drawings 14 and 15, the cutter device 19 has two optical axes 197, the two optical axes 197 are sleeved in the linear bearing 198 and connected by upper and lower biaxial connecting seats 199a, 199b to form a One; the cutter 194 of the cutter device 19 is fixed on the cutter seat 195, and then fixedly connected with the cutter frame 196, and the cutter frame 196 is connected with two optical axes 197 and the lower biaxial connection seat 199b; the cutter device The cutter motor 193 of 19 is installed on the cutter motor flange 192, and the cylinder 200 of the cutter motor 193 bottom is fixed on the cutter mount 191, and the piston rod of the cylinder 200 is installed on the bottom of the cutter motor flange 192, and the cutter The output shaft of the knife motor 193 passes through the waist-shaped hole on the cutter mounting seat 191 and is connected with the eccentric wheel 201, and the eccentric wheel 201 is connected with the upper double-axis connecting seat 199a through a double bearing device 202 composed of a double bearing seat and a double bearing. Simultaneously, the cutter motor 193 is electrically connected with the controller. Under the action of the cutter motor 193 and the eccentric wheel 201, the cutter 194 reciprocates up and down. Simultaneously, by adjusting the air cylinder 200, the overall lift of the cutter 194 together with the cutter motor 193 can be realized, and the distance between the cutter 194 and the machine board 6 can be adjusted. Owing to being provided with independent cutter device 9 on this placket sewing machine, the placket can be automatically cut according to the placket sewing position at one time when the placket is sewing, so as to improve work efficiency. And its cutter 194 adopts a unique double optical axis structure, which ensures good stability when cutting cloth up and down at high speed, and the cutter will not shake, making the front cut neat and beautiful, improving product quality, and reducing the wear of the cutter. The service life of the cutter is extended.

本发明的三轴门襟缝纫机还设有拉布装置3。如附图16至18所示,拉布装置3包括与机架5相连接的拉布装置安装座31,安装座31上远离机架5的一端枢接有倒L形的支管32,拉布气缸33的缸体与活塞轴分别与拉布装置安装座31上的拉布气缸安装座33a及支管32上的拉布气缸夹紧座32a枢接。因此,支管32可以带动上端的部件一起在拉布气缸33的驱动下来回摆动,从而把夹布压脚38夹到的缝制好的衣料或布料从机板6上拉到指定的位置。由于支管为倒L形,因此在支管32上端的水平管上设有支管夹紧座32b和套装在夹布圆轴36内的夹布拉轴35,夹布气缸34与夹布圆轴36平行设置,夹布圆轴36外套装有夹布气缸座34a,夹布气缸34的缸体与夹布气缸座34a固定连接,夹布气缸座34a通过支管夹紧座32b与支管32固定连接。另外夹布气缸34的活塞轴与夹布压脚座37相连接,夹布压脚座37的前端铰接有上下两夹布压脚38,两夹布压脚38的铰接端分别设有朝向相对压脚侧的突起38a,夹布压脚38的另一端设有夹布光轴39;在夹布压脚座37两夹布压脚38之间的部分设有容纳夹布拉轴35穿过的光孔,夹布光轴35的前端设有与突起38a对应的凹槽35a,突起38a容置在凹槽35a内,夹布光轴35的后端设有螺纹,螺纹上套装有外径大于夹布圆轴36的挡块351。当夹布气缸34的活塞轴向前运动时,带动夹布压脚38向前运动(如附图17所示),当挡块351碰到夹布圆轴36端面时,夹布气缸34的活塞轴继续向前运动,夹布拉轴35拉动夹布压脚38转动,如附图18所示,夹住缝制完毕的布料。然后支管32再拉布气缸33的驱动下摆动到指定位置,夹布气缸的34的活塞轴后退,夹布压脚38张开,放下布料。如此反复运动。该挡块351采用可调节螺母时,即可以用来预先调节夹布压脚38的转动角度,从而可以调节夹布压脚38的夹布厚度。另外也可以在夹布拉轴35的螺纹上连接用来调节夹布压脚38预开角度调节螺母352,该调节螺母位于挡块351与夹布圆轴36之间,它的外径小于夹布圆轴36的外径。如附图17所示,目前的两夹布压脚38保持平行,由于在夹布拉轴35与夹布圆轴36之间设有压缩弹簧353,当向右调节调节螺母352时,两夹布光轴39的距离将变小,即两夹布压脚38的预开角度变小;当向左调节调节螺母352时,在压缩弹簧353的作用下,两夹布光轴39的距离将变大,即两夹布压脚38的预开角度变大。当然以上所有的技术效果均是在夹布气缸34的行程设定不变的前提条件下实现。The three-axis placket sewing machine of the present invention is also provided with a pulling device 3 . As shown in accompanying drawings 16 to 18, the cloth pulling device 3 includes a cloth pulling device mounting base 31 connected to the frame 5, and an inverted L-shaped branch pipe 32 is pivotally connected to the end of the mounting base 31 away from the frame 5, and the pulling cloth The cylinder body and the piston shaft of the air cylinder 33 are respectively pivotally connected to the cloth pulling cylinder mounting seat 33 a on the cloth pulling device mounting seat 31 and the cloth cylinder clamping seat 32 a on the branch pipe 32 . Therefore, the branch pipe 32 can drive the parts at the upper end to swing back and forth under the driving of the cloth pulling cylinder 33, thereby pulling the sewn clothing or cloth clamped by the cloth clamping foot 38 from the machine plate 6 to a designated position. Because the branch pipe is inverted L-shaped, the horizontal pipe at the upper end of the branch pipe 32 is provided with a branch pipe clamping seat 32b and a clamping shaft 35 set in the cloth clamping shaft 36, and the cloth clamping cylinder 34 is parallel to the cloth clamping round shaft 36 Arrangement, clamping cloth cylinder block 34a is overlaid with cloth circular shaft 36, the cylinder body of clamping cloth cylinder 34 is fixedly connected with clamping cloth cylinder block 34a, and clamping cloth cylinder block 34a is fixedly connected with branch pipe 32 by branch pipe clamping seat 32b. In addition, the piston shaft of the cloth clamping cylinder 34 is connected with the cloth clamping foot seat 37. The front end of the cloth clamping foot seat 37 is hinged with two upper and lower cloth clamping feet 38. The protrusion 38a on the side of the presser foot, the other end of the cloth clamping foot 38 is provided with a cloth clamping optical axis 39; the part between the two clamping cloth presser feet 38 of the cloth clamping foot seat 37 is provided with a cloth clamping shaft 35 to pass through. The front end of the clamping optical axis 35 is provided with a groove 35a corresponding to the protrusion 38a, and the protrusion 38a is accommodated in the groove 35a, and the rear end of the clamping optical axis 35 is provided with a thread, and the outer diameter is set on the thread The stopper 351 that is greater than the cloth circular axis 36. When the piston shaft of the cloth clamping cylinder 34 moves forward, it drives the cloth clamping foot 38 to move forward (as shown in Figure 17), and when the stopper 351 hits the end face of the cloth clamping round shaft 36, the cloth clamping cylinder 34 Piston shaft continues to move forward, and clamping pull axle 35 pulls clamping cloth presser foot 38 and rotates, and as shown in accompanying drawing 18, clamps the cloth that has been sewn. Branch pipe 32 then swings to designated position under the driving of pulling cloth cylinder 33 again, and the piston shaft of 34 of clamping cloth cylinder retreats, and clamping cloth presser foot 38 opens, and puts down cloth. So repeatedly exercise. When the stopper 351 adopts an adjustable nut, it can be used to pre-adjust the rotation angle of the cloth clamping foot 38, so that the cloth clamping thickness of the cloth clamping foot 38 can be adjusted. In addition, it can also be used to adjust the pre-opening angle adjustment nut 352 of the cloth clamping foot 38 on the thread of the clamping pull shaft 35. The outer diameter of cloth circular shaft 36. As shown in accompanying drawing 17, the current two clamping feet 38 keep parallel, because a compression spring 353 is provided between the clamping pull shaft 35 and the clamping round shaft 36, when adjusting the adjusting nut 352 to the right, the two clamping The distance between the cloth optical axes 39 will become smaller, that is, the pre-opening angles of the two clamping presser feet 38 will become smaller; when the adjusting nut 352 is adjusted to the left, under the action of the compression spring 353, the distance between the two clamping optical axes 39 will be reduced. becomes larger, that is, the pre-opening angles of the two cloth presser feet 38 become larger. Certainly above all technical effects all realize under the prerequisite that the stroke setting of clamping cloth cylinder 34 is constant.

本发明的门襟缝纫机,由于设置有三轴驱动机构,因此可以实现在布料上自动缝制任何二维的图案,实现现有双针门襟缝纫机做不到的缝制效果,同时解决手工缝制速度慢,工艺质量不稳定的问题,实现一次性缝制门襟两侧及门襟底部缝合线并同时按用户要求在适当位置把门襟切开。The placket sewing machine of the present invention is equipped with a three-axis driving mechanism, so it can automatically sew any two-dimensional pattern on the cloth, realize the sewing effect that the existing double-needle placket sewing machine cannot achieve, and solve the problem of manual sewing at the same time The problem of slow speed and unstable process quality is to realize one-time sewing of the suture lines on both sides of the placket and the bottom of the placket and at the same time cut the placket at the appropriate position according to the user's requirements.

Claims (16)

1. three button stay sewing machines, comprise frame and machine plate, be fixed on the head on the frame, the mop device that has the mop presser feet, only be provided with one piece of Sewing needles on the head, it is characterized in that: be provided with in the described Sewing machines and drive this Sewing needles and finish continuously and sew up line segment by different directions and form sutural three driving mechanisms of left front, and the touch-screen of input control order and the controller that receives control instruction and be electrically connected with this driving mechanism, described mop device is provided with the inductor of the relative head of induction mop press strip position, the output of described inductor is connected with controller, and the controller that receives inductor transmission signal and be converted to automatically controlled signal is connected with the servomotor of mop device.
2. three button stay sewing machines according to claim 1 is characterized in that: described left front suture comprises be made up of straight line and/or oblique line and/or curved line and/or camber line many continuously or the stitching line segments that disperse.
3. three button stay sewing machines according to claim 2 is characterized in that: described left front suture comprises left and right stitching line segment of left front and the left front bottom stitching line segment that is connected left and right stitching line segment end; The left front bottom is sewed up line segment and is "-" shape, or " V " shape, or Shape, or "/" shape, or " " shape.
4. according to each described three button stay sewing machines of claim 1 to 3, it is characterized in that: described three driving mechanisms comprise the head driving mechanism of the needle drive that drives Sewing needles and move up and down, the mop press strip driving mechanism that drives the lengthwise movement of mop press strip and the transverse movement of driving head, and described Sewing needles driving mechanism, mop press strip driving mechanism, head driving mechanism are electrically connected with the output of controller respectively.
5. three button stay sewing machines according to claim 4, it is characterized in that: described head driving mechanism comprise the motor that is installed in machine plate bottom, with the screw rod of motor output shaft interlock, the two ends of screw rod are supported by bearing and bearing block, nut is housed on the screw rod, nut is connected with the head mount pad by flange, and head is fixed on the head mount pad; Perhaps described head driving mechanism comprise the motor that is installed in machine plate bottom, with the active synchronization toothed wheel of motor output shaft interlock, be provided with driven synchronizing jugged the wheel along head transverse movement direction, described active synchronization toothed wheel and driven synchronizing jugged the wheel are set with synchronous cog belt, synchronous cog belt is connected with the head mount pad, and head is fixed on the head mount pad.
6. three button stay sewing machines according to claim 4, it is characterized in that: described mop press strip driving mechanism comprise the motor that is installed on the frame, with the screw rod of motor output shaft interlock, the two ends of screw rod are fixed by bearing and bearing block, nut is housed on the screw rod, nut is connected with mop press strip mount pad by flange, and the mop press strip is hinged on the mop press strip mount pad; Perhaps described mop press strip driving mechanism comprise motor, with the active synchronization toothed wheel of motor output shaft interlock, be provided with driven synchronizing jugged the wheel along mop press strip direct of travel, described active synchronization toothed wheel and driven synchronizing jugged the wheel are set with synchronous cog belt, synchronous cog belt is connected with mop press strip mount pad, and the mop press strip is hinged on the mop press strip mount pad.
7. three button stay sewing machines according to claim 6 is characterized in that: described mop press strip comprises two that are arranged in parallel at least, is separately installed with inductor on the mop press strip mount pad of every mop press strip correspondence.
8. three button stay sewing machines according to claim 1 is characterized in that: described mop press strip comprises press strip main body and compressing tablet, and the front end of the middle part of described compressing tablet and press strip main body articulates by bearing pin; The rear end of compressing tablet is provided with and limits the stopper slot of compressing tablet around the bearing pin anglec of rotation, and the position corresponding with this stopper slot is provided with stop screw or the spacer pin that passes this stopper slot on the press strip main body; Perhaps the press strip main body is provided with and limits the stopper slot of compressing tablet around the bearing pin anglec of rotation, and the compressing tablet rear end is provided with stop screw or the spacer pin that penetrates this stopper slot.
9. three button stay sewing machines according to claim 4, it is characterized in that: described machine plate comprises fixing machine plate and movable machine plate, described fixing machine plate is fixedlyed connected with frame, described movable machine plate is fixedlyed connected with head, and movable machine plate is provided with the fairlead corresponding with the Sewing needles size and location; Described fixing machine plate is provided with laminate, and described laminate is connected with the fixing machine plate by the activity adjusting device.
10. according to the described button stay sewing machines of claim 9, it is characterized in that: described activity adjusting device comprises the mounting bar that is fixed on fixing machine plate bottom by screw, is reserved with the radiai adjustment space between installing hole on the mounting bar and the screw; Described laminate is provided with counterbore, the fixing machine plate machine corresponding with counterbore is provided with unthreaded hole, sunk screw is threaded with mounting bar after passing described counterbore and unthreaded hole, leaves the gap between described unthreaded hole and the sunk screw, the sizableness in this gap and above-mentioned radiai adjustment space.
11. according to the described button stay sewing machines of claim 10, it is characterized in that: described fixing machine plate bottom is fixedly connected with mount pad, mounting bar is fixed on the mount pad bottom by screw, and the position corresponding with counterbore is provided with and the suitable through hole of fixing machine plate glazing bore dia on the mount pad.
12. three button stay sewing machines according to claim 4, it is characterized in that: described eedle rear side is established the presser feet installing rack, divide the presser feet that is located at the eedle left and right sides to be articulated on the presser feet installing rack by bearing pin, the rear side of presser feet installing rack is provided with location-plate, is provided with extension spring between the rear end of presser feet and the location-plate.
13. three button stay sewing machines according to claim 4, it is characterized in that: described frame is provided with the independent cutter of installing, described cutter comprises the cutter motor that is electrically connected with controller, cutter motor is fixed on the motor flange, the output shaft of cutter motor is connected with eccentric wheel, and eccentric wheel links to each other with two parallel optical axis by the duplex bearing device, and two optical axises are sleeved in the linear bearing, article two, the other end of optical axis links to each other with cutoff knife rack, and cutting knife is fixed on the cutoff knife rack; Linear bearing is fixed on the cutting knife mount pad, also is provided with cylinder on the cutting knife mount pad, and the piston rod of cylinder is connected with motor flange.
14. three button stay sewing machines according to claim 4, it is characterized in that: described frame is provided with cloth puller, described cloth puller comprises the mount pad that is connected with frame, end away from frame on the mount pad is articulated with arm, and the cylinder body of granny rag cylinder and the axis of the piston articulate with an end and the arm of mount pad near frame respectively; The upper end of arm is provided with the folder cloth pulling shaft that is sleeved in the folder cloth circular shaft, and folder cloth cylinder be arranged in parallel with folder cloth circular shaft, and folder cloth circular shaft is set with outward and presss from both sides the folder cloth cylinder block that cloth cylinder cylinder body is fixedlyed connected, and folder cloth cylinder block is fixedlyed connected with arm; The axis of the piston of described folder cloth cylinder is connected with folder cloth presser feet seat, and the front end of folder cloth presser feet seat is hinged with two folder cloth presser feets up and down, and the hinged end of two folder cloth presser feets is respectively equipped with the projection towards relative folder cloth presser feet, and the other end of folder cloth presser feet is provided with folder cloth optical axis; Part between folder cloth presser feet seat two folder cloth presser feets is provided with holds the unthreaded hole that folder cloth pulling shaft passes, the front end of described folder cloth optical axis is provided with and described projection corresponding groove, projection is contained in the groove, and the rear end of folder cloth optical axis is provided with the block of external diameter greater than folder cloth circular shaft.
15. three button stay sewing machines according to claim 14 is characterized in that: the rear end of described folder cloth optical axis is provided with screw thread, is connected with the pre-angle of release degree of folder cloth presser feet adjusting nut on the screw thread; Described adjusting nut is between block and folder cloth circular shaft, and its external diameter is less than the external diameter of folder cloth circular shaft; Be provided with the compression spring between described folder cloth pulling shaft and the folder cloth circular shaft.
16. three button stay sewing machines according to claim 14 is characterized in that: described block is the adjusting nut of adjustable clamp cloth presser feet folder cloth thickness.
CN2008900000457U 2008-04-21 2008-04-21 A three-axis placket sewing machine Expired - Fee Related CN201501976U (en)

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CN101897491A (en) * 2010-07-27 2010-12-01 际华三五三四制衣有限公司 Device for fixing hood opening of large-brimmed hat
CN103352329A (en) * 2013-07-12 2013-10-16 广东溢达纺织有限公司 Sewing machine, sewing auxiliary device and sewing method
CN103469495A (en) * 2013-09-11 2013-12-25 广东溢达纺织有限公司 Flat machine device and method for sewing yokes
CN105200675A (en) * 2015-10-31 2015-12-30 拓卡奔马机电科技有限公司 Placket machine presser foot automatic adjustment mechanism and control method thereof
CN106192224A (en) * 2016-08-31 2016-12-07 苏州澳拓美盛自动化设备有限公司 A kind of multifunctional all sewing machine
CN107130370A (en) * 2017-06-08 2017-09-05 际华三五七橡胶制品有限公司 A kind of batch seam device sewed for counter
CN107190425A (en) * 2017-01-17 2017-09-22 常州智谷机电科技有限公司 Full-automatic many panel sewing devices
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CN101897491A (en) * 2010-07-27 2010-12-01 际华三五三四制衣有限公司 Device for fixing hood opening of large-brimmed hat
CN101897491B (en) * 2010-07-27 2012-10-03 际华三五三四制衣有限公司 Device for fixing hood opening of large-brimmed hat
CN103352329A (en) * 2013-07-12 2013-10-16 广东溢达纺织有限公司 Sewing machine, sewing auxiliary device and sewing method
CN103352329B (en) * 2013-07-12 2015-12-16 广东溢达纺织有限公司 Sewing machines, sewing auxiliary device and bind
CN103469495A (en) * 2013-09-11 2013-12-25 广东溢达纺织有限公司 Flat machine device and method for sewing yokes
CN103469495B (en) * 2013-09-11 2015-12-09 广东溢达纺织有限公司 A kind of flat wagon device capable of sewing yoke and method
CN105200675A (en) * 2015-10-31 2015-12-30 拓卡奔马机电科技有限公司 Placket machine presser foot automatic adjustment mechanism and control method thereof
CN105200675B (en) * 2015-10-31 2018-11-23 拓卡奔马机电科技有限公司 A kind of muti needle chainstitch m/c presser feet automatic adjusting mechanism and its control method
CN106192224A (en) * 2016-08-31 2016-12-07 苏州澳拓美盛自动化设备有限公司 A kind of multifunctional all sewing machine
CN107190425A (en) * 2017-01-17 2017-09-22 常州智谷机电科技有限公司 Full-automatic many panel sewing devices
CN107130370A (en) * 2017-06-08 2017-09-05 际华三五七橡胶制品有限公司 A kind of batch seam device sewed for counter
CN107558011A (en) * 2017-10-23 2018-01-09 盐城喜可织造有限公司 Pin machine is used in a kind of Velcro manufacture of computer control
CN119824622A (en) * 2025-01-21 2025-04-15 波司登羽绒服装有限公司 Multi-auxiliary material sewing template and sewing method

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