CN201501920U - Blowing and suction exhaust gas collection device on batch hot-dip galvanizing pool - Google Patents
Blowing and suction exhaust gas collection device on batch hot-dip galvanizing pool Download PDFInfo
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- CN201501920U CN201501920U CN2009201119347U CN200920111934U CN201501920U CN 201501920 U CN201501920 U CN 201501920U CN 2009201119347 U CN2009201119347 U CN 2009201119347U CN 200920111934 U CN200920111934 U CN 200920111934U CN 201501920 U CN201501920 U CN 201501920U
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- waste gas
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- 238000007664 blowing Methods 0.000 title claims abstract description 63
- 238000005246 galvanizing Methods 0.000 title abstract description 15
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 239000011701 zinc Substances 0.000 claims abstract description 45
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 45
- 238000005070 sampling Methods 0.000 claims description 16
- 238000007598 dipping method Methods 0.000 claims description 12
- 239000007789 gas Substances 0.000 abstract description 26
- 239000002912 waste gas Substances 0.000 abstract description 24
- 230000001105 regulatory effect Effects 0.000 abstract description 3
- 238000009423 ventilation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical class [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- QNDQILQPPKQROV-UHFFFAOYSA-N dizinc Chemical compound [Zn]=[Zn] QNDQILQPPKQROV-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Coating With Molten Metal (AREA)
Abstract
本实用新型公开了一种批量热浸镀锌池上吹吸式废气收集装置，属于热浸镀锌行业废气控制、排放收集的专用设备。适用于宽度在1.2～2.5m热浸镀锌池上方废气收集，该装置包括离心通风机(6)、低噪声离心通风机(3)、吹风管道(1)、调节阀A、B和吸风管道(4)，吹风管道(1)为变截面吹风管道，吸风管道(4)为等截面矩形吸风管道，变截面吹风管道安装在锌池(5)一侧上方,利用吹风管道截面积的变化，经变截面吹风管道(1)从吹风口组件(2)喷射而出，形成等压、等速的均布气幕，对锌池(5)上方废气进行封闭；由低噪声离心通风机(3)通过等截面矩形吸风管道(4)，抽吸气幕下的含尘废气，将废气收集起来加以控制和处理，整个过程可有效地控制锌池上方含尘废气的流动。
The utility model discloses a blowing-suction waste gas collection device on batch hot-dip galvanizing pools, which belongs to special equipment for waste gas control and discharge collection in the hot-dip galvanizing industry. It is suitable for collecting exhaust gas above the hot-dip galvanizing pool with a width of 1.2-2.5m. The device includes a centrifugal fan (6), a low-noise centrifugal fan (3), a blowing pipe (1), regulating valves A, B and suction The pipe (4), the blowing pipe (1) is a blowing pipe with a variable cross-section, the suction pipe (4) is a rectangular suction pipe with an equal cross-section, and the blowing pipe with a variable cross-section is installed above the zinc pool (5). The change of the variable cross-section blowing pipe (1) is sprayed out from the blowing port assembly (2), forming an equal-pressure, constant-velocity uniform air curtain to seal the exhaust gas above the zinc pool (5); the low-noise centrifugal ventilation The machine (3) sucks the dusty waste gas under the air curtain through the equal-section rectangular suction pipe (4), and collects the waste gas for control and treatment. The whole process can effectively control the flow of the dusty waste gas above the zinc pool.
Description
Technical field
The utility model relates to blowing and drawing type gas sampling device on a kind of batch quantity hot dipping zinc pond, belongs to the specific equipment of the control of galvanizing industry waste gas, discharging collection.
Background technology
In galvanizing was produced, dust-laden exhaust gas such as a large amount of effusion ammonium chlorides of top, zinc pond meeting, zinc chloride, zinc fume and zinc oxide dust were not as being controlled, will pollute the workshop, influence HUMAN HEALTH, as not handled, will be discharged into atmospheric environment from the workshop, atmosphere is polluted.For preventing the diffusion of dust-laden exhaust gas, will dispose exhaust emission system, these dust-laden exhaust gas are collected, controlled and handled.
At present a lot of manufacturing enterprises still do not have effective measure of control and specific equipment to top, galvanizing pond waste gas, and part enterprise adopts import equipment, and effect is also desirable not to the utmost.Import equipment mostly adopts the mode of box-shaped seal closure that waste gas is controlled and collected, because galvanizing zinc pond is longer, part reaches more than the 30m, cabinet space is big, the intake-gas amount is corresponding excessive, moreover most of production be the intermittent type input and output material, and the box-shaped seal closure must adopt intermittent type folding gate, this just causes vacuum fan power height, dutycycle height, and the exhaust gas emission effect is subjected to very big restriction.It is big to cause equipment to take up an area of, the cost height.
Summary of the invention
In order to solve the sector at present to the deficiency of waste gas pollution control and treatment aspect, blowing and drawing type gas sampling device on the batch quantity hot dipping zinc pond is proposed, can realize control and collection to top, the galvanizing pond waste gas of big width.Have collection mode novelty, ventilation little, collect waste gas efficient height, the sensitive characteristics such as reliable, cheap of little, easy for operation, simple in structure feasible, the control that takes up room.
Above-mentioned purpose is achieved in that blowing and drawing type gas sampling device on the batch quantity hot dipping zinc pond, a kind of device that is used for the waste gas control of top, the wide galvanizing of 1.2～2.5m pond and collects is provided, this device has adopted blowing and drawing type gas sampling mode, comprise centrifugal fan, low-noise centrifugal ventilator, blowing pipeline, variable valve and air-suction duct, air-suction duct is a uniform cross section rectangle air-suction duct, the blowing pipeline is a variable cross-section blowing pipeline, its changes of section, from reducing successively, be wedge shape away from centrifugal fan direction cross section.Variable cross-section blowing pipeline is installed in one side top, zinc pond, it has the wide strip slit of 10～30mm on the blowing pipeline of zinc pond one side, the blowing mouth assembly is installed on the strip slit, the opposite side in zinc pond is equipped with the uniform cross section rectangle air-suction duct with variable cross-section blowing pipeline equal in length, on one side of zinc pond, the air suction inlet assembly is housed at uniform cross section rectangle air-suction duct, form by five rectangle air suction inlets, each air suction inlet is wide, equidistantly, length is from reducing gradually to blower fan direction one end away from low-noise centrifugal ventilator one end, above uniform cross section rectangle air-suction duct, also be provided with windsheild, air quantity, wind speed can be regulated by two variable valve that are installed in centrifugal blower and pipeline enclosure.
Compare advantage and the positively effect that is had with conventional art
1) upward blowing and drawing type gas sampling device is littler than box-shaped sealing bell-type gas sampling device intake-gas amount, and input and output material need not intermittent type folding gate and destroys the air-flow environment during production, and influences the exhaust gas emission effect.
2) compare with legacy equipment that to have ventilation little, vacuum fan power height, dutycycle are low, save the advantage of energy consumption.
3) it is effective that air curtain is isolated waste gas, collects waste gas efficient height.Air quantity, wind speed can be regulated, the control and the collection of top, galvanizing pond waste gas under suitable different size and the operating mode, and adaptability is good.
4) the equipment occupation of land is little, and consumptive material is few, and operation site is visual strong, does not influence operation.The device activity member is few, and the life-span is long, keeps in repair easy.
Description of drawings
Fig. 1 is the principle of work sketch of blowing and drawing type gas sampling device on the utility model batch quantity hot dipping zinc pond
Fig. 2 is uniform cross section rectangle air-suction duct and air suction inlet sketch.
Embodiment
Below by specific embodiment the utility model is described in further detail.
Blowing and drawing type gas sampling device on the batch quantity hot dipping zinc pond, comprise centrifugal fan (6), low-noise centrifugal ventilator (3), blowing pipeline (1), variable valve A, B and air-suction duct (4), air-suction duct (4) is a uniform cross section rectangle air-suction duct, blowing pipeline (1) is variable cross-section blowing pipeline, its changes of section, from reducing successively away from centrifugal fan (6) direction cross section, be wedge shape, variable cross-section blowing pipeline (4) is installed in (5) one sides top, zinc pond, it has the wide strip slit of 10～30mm on the blowing pipeline of zinc pond one side, blowing mouth assembly (2) is installed on the strip slit, the opposite side in zinc pond (5) is equipped with the uniform cross section rectangle air-suction duct (4) with variable cross-section blowing pipeline (1) equal in length, have the air suction inlet assembly at uniform cross section rectangle air-suction duct towards zinc pond one side, form by five rectangle air suction inlets (8～12), each air suction inlet is wide, equidistantly, length is from reducing gradually to blower fan direction one end away from low-noise centrifugal ventilator (3) one ends, above uniform cross section rectangle air-suction duct, also be provided with windsheild (7), air quantity, wind speed can be by being installed in centrifugal fan (6), two variable valve A of low-noise centrifugal ventilator (3) and pipeline enclosure, B regulates.
The principle of work of this device is: clean air is sucked by centrifugal fan (6), utilize the variation of blowing pipeline sectional area, spouting through variable cross-section blowing pipeline (1) from blowing mouth assembly (2), form uniform air curtain isobaric, constant speed, top, zinc pond waste gas is sealed; By uniform cross section rectangle air-suction duct (4), realize even air draught by low-noise centrifugal ventilator (3),, gas sampling is got up to be controlled and handle that whole process can be controlled the mobile of top, zinc pond dust-laden exhaust gas effectively with suction air curtain dust-laden exhaust gas down.Be evenly distributed with rectangle air suction inlet (8～12) on the uniform cross section rectangle air-suction duct (4), each rectangle air suction inlet width is identical, length can guarantee that from reducing gradually to blower fan direction one end away from low-noise centrifugal ventilator (3) one ends suction air volume is identical on each air draught cross section.Above uniform cross section rectangle air-suction duct, also be provided with windsheild (7), suck uniform cross section rectangle air-suction duct to stop top, air suction inlet clean air.Top, last zinc pond waste gas is discharged into emission-control equipment through the outlet of low-noise centrifugal ventilator (3) and handles.
Embodiment 1
Blowing and drawing type gas sampling device is made up of centrifugal fan (6), variable cross-section blowing pipeline (1), blowing mouth assembly (2), uniform cross section rectangle air-suction duct (4), low-noise centrifugal ventilator (3), windsheild (7) and air suction inlet assembly (8～12) on the batch quantity hot dipping zinc pond, blowing and drawing type gas sampling device is installed on 10m * top, 1.5m galvanizing pond (5) on the batch quantity hot dipping zinc pond, this device can form air curtain above the zinc pond, waste gas to top, galvanizing pond is controlled and is collected, and makes it be discharged into specified device and handles.This device comprises the blowing device that is installed in one side top, zinc pond, and this blowing device comprises C6-48 No.5A type centrifugal fan (6), rotating speed 1450r/min, total head (550～850) Pa, air quantity (4000～7500) m
3/ h is equipped with motor 2.2kW.Centrifugal fan (6) sucks long variable cross-section blowing pipeline (1) for 10.5m to clean air, this its changes of section of variable cross-section blowing pipeline (1), from reducing successively away from centrifugal fan direction cross section, be wedge shape, can guarantee that air-flow is from blowing mouth (2) when spouting, each cross section speed (9～12) m/s, Pa is identical with air quantity for pressure (15～25), and zinc pond (5) top waste gas is sealed in the limited space.Opposite side in the zinc pond is equipped with air intake device, and this air intake device comprises uniform cross section rectangle air-suction duct (4), and sectional area is (1000 * 800) mm.Five rectangle air suction inlets (8～12) are arranged on the uniform cross section air-suction duct, the cross section, air suction inlet changes successively, realize even air draught, the clean air that blows with effective suction zinc pond (5) top waste gas and blowing device, each wide 300mm in rectangle air suction inlet, spacing 2m, air suction inlet length is from reducing gradually to blower fan direction one end away from low-noise centrifugal ventilator (3) one ends, the long 790mm in air suction inlet (12), the long 730mm in air suction inlet (11), the long 650mm in air suction inlet (10), the long 550mm in air suction inlet (9), the long 500mm in air suction inlet (8), each air suction inlet suction air volume is 1.5m
3/ s.The top, air suction inlet is provided with windsheild (7), length 10.5m, and air-suction duct is equipped with HTFC-III type low-noise centrifugal ventilator (3), total head (350～400) Pa, air quantity (20000-30000) m
3/ h is equipped with motor 7.5kW.At last top, zinc pond waste gas being discharged into emission-control equipment through low-noise centrifugal ventilator (3) handles.
Blowing and drawing type gas sampling device is made up of centrifugal fan (6), variable cross-section blowing pipeline (1), blowing mouth assembly (2), uniform cross section rectangle air-suction duct (4), low-noise centrifugal ventilator (3), windsheild (7) and air suction inlet assembly (8～12) on the batch quantity hot dipping zinc zinc pond, blowing and drawing type gas sampling device is installed on 20m * top, 1.5m galvanizing zinc pond (5) on the batch quantity hot dipping zinc pond, this device can form air curtain above the zinc pond, dust-laden exhaust gas to top, galvanizing pond is controlled and is collected, and makes it be discharged into specified device and handles.This device is installed in the blowing device of one side top, zinc pond, and this blowing device comprises C4-72 No.6D type centrifugal fan (6), rotating speed 1450r/min, total head (300～750) Pa, air quantity (6500-13500) m
3/ h is equipped with motor 4kW.Centrifugal fan (6) sucks long variable cross-section blowing pipeline (1) for 21m to clean air, and the characteristics of this variable cross-section blowing pipeline (1) are its changes of section, from reducing successively away from centrifugal fan direction cross section, are wedge shape.Length because of variable cross-section blowing pipeline (1) is the twice of embodiment 1 herein, so that the variation in its cross section is the major part of two wedge shapes is relative, has formed fusiformis broad in the middle, small in ends.Guarantee air-flow from blowing mouth (2) when spouting, Pa is identical with air quantity for speed on each cross section (8～12) m/s, pressure (15～25), and top, zinc pond waste gas is sealed in the limited space.Opposite side in zinc pond (5) is equipped with air intake device, comprises that two are arranged into the uniform cross section rectangle air-suction duct (4) that in-line is placed, and sectional area is 1000 * 800mm.On these two uniform cross section rectangle air-suction ducts five rectangle air suction inlets (8～12) are arranged respectively, realize even air draught, the clean air that blows with effective suction zinc pond top waste gas and blowing device, each wide 300mm in rectangle air suction inlet, spacing 2m, the air suction inlet is from reducing gradually to the blower fan direction away from low-noise centrifugal ventilator (3) one ends, the long 790mm in air suction inlet (12), the long 730mm in air suction inlet (11), the long 650mm in air suction inlet (10), the long 550mm in air suction inlet (9), the long 500mm in air suction inlet (8), each air suction inlet suction air volume is 1.5m
3/ s.The top, air suction inlet is provided with windsheild (7), length 10.5m, and two uniform cross section air-suction ducts are equipped with HTFC-III type low-noise centrifugal ventilator (3) respectively, total head (350～400) Pa, air quantity (20000～30000) m
3/ h is equipped with motor 7.5kW.At last top, zinc pond waste gas being discharged into emission-control equipment through low-noise centrifugal ventilator (3) handles.
Claims (2)
1. blowing and drawing type gas sampling device on the batch quantity hot dipping zinc pond, comprise centrifugal fan (6), low-noise centrifugal ventilator (3), blowing pipeline (1), variable valve A, B and air-suction duct (4), it is characterized in that: blowing pipeline (1) is variable cross-section blowing pipeline, air-suction duct (4) is a uniform cross section rectangle air-suction duct, variable cross-section blowing pipeline is installed in (5) one sides top, zinc pond, it has the wide strip slit of 10～30mm on the blowing pipeline of zinc pond one side, blowing mouth assembly (2) is installed on the strip slit, the opposite side in zinc pond (5) is equipped with the uniform cross section rectangle air-suction duct (4) with variable cross-section blowing pipeline (1) equal in length, on one side of zinc pond, have the air suction inlet assembly of forming by five rectangle air suction inlets (8～12) at uniform cross section rectangle air-suction duct, each air suction inlet is wide, equidistantly, length is provided with windsheild (7) from reducing gradually to blower fan direction one end away from low-noise centrifugal ventilator (3) one ends above the assembly of air suction inlet.
2. according to blowing and drawing type gas sampling device on the described batch quantity hot dipping zinc of claim 1 pond, it is characterized in that: its changes of section of variable cross-section blowing pipeline (1) from reducing successively away from centrifugal fan direction cross section, is wedge shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201119347U CN201501920U (en) | 2009-09-14 | 2009-09-14 | Blowing and suction exhaust gas collection device on batch hot-dip galvanizing pool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201119347U CN201501920U (en) | 2009-09-14 | 2009-09-14 | Blowing and suction exhaust gas collection device on batch hot-dip galvanizing pool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201501920U true CN201501920U (en) | 2010-06-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201119347U Expired - Fee Related CN201501920U (en) | 2009-09-14 | 2009-09-14 | Blowing and suction exhaust gas collection device on batch hot-dip galvanizing pool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201501920U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430556A (en) * | 2011-12-28 | 2012-05-02 | 重庆广仁铁塔制造有限公司 | Hot-dip galvanizing zinc smoke treatment process and system |
| CN102489139A (en) * | 2011-12-28 | 2012-06-13 | 重庆广仁铁塔制造有限公司 | Descaling bath acid mist treatment process and system |
| CN105063529A (en) * | 2015-06-18 | 2015-11-18 | 边双动 | Gas curtain control type flue dust collecting apparatus |
| CN106111650A (en) * | 2016-07-26 | 2016-11-16 | 贵州钢绳股份有限公司 | A kind of air curtain blow pipe device for acid mist pump drainage and purification |
| CN106274052A (en) * | 2016-08-05 | 2017-01-04 | 武汉虹之彩包装印刷有限公司 | Printing machine ink peculiar odor treatment method |
| CN109224779A (en) * | 2018-11-19 | 2019-01-18 | 江苏中远稀土新材料有限公司 | A kind of galvanizing closed workshop zero-emission acid mist treatment device |
| CN110938791A (en) * | 2019-12-31 | 2020-03-31 | 重庆玉带路工业科技有限公司 | Hot-dip galvanizing process for steel member |
| CN111013325A (en) * | 2019-12-31 | 2020-04-17 | 重庆玉带路工业科技有限公司 | Hot dipping zinc pool smoke and dust purifier |
-
2009
- 2009-09-14 CN CN2009201119347U patent/CN201501920U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430556A (en) * | 2011-12-28 | 2012-05-02 | 重庆广仁铁塔制造有限公司 | Hot-dip galvanizing zinc smoke treatment process and system |
| CN102489139A (en) * | 2011-12-28 | 2012-06-13 | 重庆广仁铁塔制造有限公司 | Descaling bath acid mist treatment process and system |
| CN105063529A (en) * | 2015-06-18 | 2015-11-18 | 边双动 | Gas curtain control type flue dust collecting apparatus |
| CN105063529B (en) * | 2015-06-18 | 2018-02-13 | 边双动 | A kind of air curtain controls formula smoke collecting device |
| CN106111650A (en) * | 2016-07-26 | 2016-11-16 | 贵州钢绳股份有限公司 | A kind of air curtain blow pipe device for acid mist pump drainage and purification |
| CN106274052A (en) * | 2016-08-05 | 2017-01-04 | 武汉虹之彩包装印刷有限公司 | Printing machine ink peculiar odor treatment method |
| CN109224779A (en) * | 2018-11-19 | 2019-01-18 | 江苏中远稀土新材料有限公司 | A kind of galvanizing closed workshop zero-emission acid mist treatment device |
| CN110938791A (en) * | 2019-12-31 | 2020-03-31 | 重庆玉带路工业科技有限公司 | Hot-dip galvanizing process for steel member |
| CN111013325A (en) * | 2019-12-31 | 2020-04-17 | 重庆玉带路工业科技有限公司 | Hot dipping zinc pool smoke and dust purifier |
| CN111013325B (en) * | 2019-12-31 | 2022-04-01 | 重庆玉带路工业科技有限公司 | Hot dipping zinc pool smoke and dust purifier |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100609 Termination date: 20120914 |