CN201500629U - Three-roller reciprocative-screening flocking hopper - Google Patents
Three-roller reciprocative-screening flocking hopper Download PDFInfo
- Publication number
- CN201500629U CN201500629U CN2009202317398U CN200920231739U CN201500629U CN 201500629 U CN201500629 U CN 201500629U CN 2009202317398 U CN2009202317398 U CN 2009202317398U CN 200920231739 U CN200920231739 U CN 200920231739U CN 201500629 U CN201500629 U CN 201500629U
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- brush roll
- screen cloth
- flocking
- brush
- flock
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Abstract
The utility model relates to a three-roller reciprocative-screening flocking hopper (flock-falling box for short), which is a key device in a flocking line used in the textile industry. The flocking hopper comprises a box body, brush rollers, a screen assembly and a flock-separating mechanism; the box body mainly comprises two wall plates, two side plates and two right-angled plates, on the inner and the outer sides of which insulating boards are attached; four insulated rods are respectively mounted on the wall plates on both ends of the box body through a first insulated rod-connecting board, and the whole box body is connected with a lift frame of a lift chassis. The brush rollers mounted in the box body include a left brush roller, a right brush roller and a middle brush roller; the screen assembly consists of a left screen, a middle screen, a right screen, a linear guide way, linear bearings, connecting blocks, a screen guide way and a second air cylinder; and the flock-separating mechanism mainly comprises a flock-separating gate, a first air cylinder, an air cylinder-connecting plate, a first flock baffle, a flock scrapper, a flock scrapper stiffener and a second flock scrapper.
Description
Technical field
The utility model relates to a kind of three rollers and back and forth sieve flocking bucket (abbreviation fall suede case), is a kind of most critical device in the textile industry flocking production line that is used for.
Background technology
At present, the flocking industry has developed 15 years more than in China, there is family more than 500 in size flocking factory, thousands of production lines, device fabrication and flocking technique reach world-class levels, implanted article at home and abroad is in great demand very much, flocking industry for this reason is more wide in China's prospect, but the problem that current some flocking apparatus both at home and abroad also exist some to have much room for improvement, as: to the pollution of environment, the influence healthy to the workman, the waste of the energy, complicated operation, the feel of inconvenient maintenance and product, fastness, density, a series of problems such as the perpendicularity of fine hair all need to improve.And the flocking bucket is the core of whole production line, and the most important thing if there is defective in the flocking bucket, is easy to generate the fine hair balling-up in process of production, and logical fine hair can fall on screen cloth, must in time discharge, and the fine hair waste is too big, the cost height.
Summary of the invention
The utility model purpose is to provide a kind of three rollers back and forth to sieve the flocking bucket at above-mentioned weak point, adopt three brush roll, rotate the fine hair that makes easy balling-up by the every independent speed change different directions of brush roll and pass through cylinder time switch gate, balling-up fine hair is put into middle brush roll storehouse, the middle brush roll brush of tomentum of balling-up is opened, impel fine hair normally to plant on the cloth cover, reach the purpose of saving fine hair.Owing to three mesh screens below three brush roll link into an integrated entity by using linear cylindrical guide rail and linear bearing, and it is reciprocating that the whole mesh screen of an air cylinder driven is housed, thereby reach the perpendicularity of density, fastness, feel degree and the fine hair of flannelette, the quality of planting the product that than the flocking bucket of routine has tangible improvement.
It is to take following technical scheme to realize that three rollers back and forth sieve the flocking bucket: three rollers back and forth sieve the flocking bucket and comprise casing, brush roll, screen device and branch suede mechanism.
Casing mainly is made of 2 wallboards, 2 side plates and 2 L-squares, and 2 wallboards are fixedlyed connected with individual side plate respectively, on 2 wallboards L-square are housed respectively, all sticks insulation board inside and outside wallboard, side plate and the L-square.The tank ends wallboard is equipped with four insulating bars by insulating bar connecting plate one respectively, and whole box body is connected on the rising frame of elevator platform by four insulating bars and insulating bar connecting plate two.
Dress brush roll in the casing, brush roll comprises left brush roll, right brush roll and middle brush roll; Left side brush roll and right brush roll have the hairbrush roll shaft, the brush plate support is housed on the hairbrush roll shaft, on the brush plate support, brush plate is housed, at hairbrush roll shaft two ends self-aligning bearing and eccentric bushing are housed, hairbrush roll shaft one end in left brush roll and right brush roll all is equipped with buncher by shaft coupling, be fixed on the buncher left and right sides on-hook frame, drive by buncher.Middle brush roll has brush roll, directly plant hair on the brush roll having, directly plant hairbrush on the brush roll, directly planting hairbrush must be row's staple length, and row's hair is short, spaced apart, middle brush roll one end is equipped with self-aligning bearing and eccentric bushing, by shaft coupling buncher is housed, is fixed on the buncher left and right sides on-hook frame, drive by buncher.
Screen device is made of left screen cloth, middle screen cloth, right screen cloth, line slideway, linear bearing, contiguous block, screen cloth guide rail and cylinder two.Left side screen cloth, middle screen cloth, right screen cloth are installed in left brush roll, middle brush roll and right brush roll bottom respectively.The screen cloth guide rail is made of static board in the middle of stainless steel both sides static board on left screen cloth and the right screen cloth limit and the stainless steel.Line slideway is equipped with linear bearing and cylinder two.The screen cloth guide rail is connected with line slideway by contiguous block, whole three mesh screens pass through line slideway, linear bearing and some accessories come to form an integral body to three mesh screens, and the cylinder two by the side makes left screen cloth, middle screen cloth and right screen cloth move back and forth (perhaps adorning the motor screw mandrel moves reciprocatingly by it).
Divide suede mechanism mainly by a minute suede gate, cylinder one, cylinder connecting plate, retaining hair plates one, scrape hair plates, scrape mao part reinforcement and retaining hair plates two is formed.Branch suede gate is equipped with in the online portion of intermediate screening in casing, and retaining hair plates two is equipped with in a screen cloth both sides, is equipped with respectively to scrape hair plates, scrape mao part reinforcement and retaining hair plates one on the wallboard of left screen cloth and right screen cloth upper box body, side plate.In the tank ends wallboard outside cylinder connecting plate is housed, by the cylinder connecting plate cylinder one is housed respectively, be used for promoting to divide the suede gate opening and close.
Rising frame one end at elevator platform is equipped with roller by hanger, plays holder screen cloth extraction effect.
Described insulating bar can adopt nylon rod, and insulating bar requires: diameter 100mm～150mm, length will be at 250mm～300mm.
Brush roll must be manufactured platoon leader's hair in the middle of described, row's undercoat, and the difference of staple length is between 3mm～5mm, and five equilibrium is between 6～12.
Operation principle:
At first, the whole suede casing that falls by four insulating bars, is connected elevator platform rising frame.
1, fine hair is directly poured in the left and right brush roll casing, almost evenly all right, do not add too much, see when fine hair is not enough in the floss receiver, insert at any time and get final product (having omitted conventional used feeding hopper, i.e. weighing hopper)
2, left and right brush roll is a separate transmission, and according to the fine hair kind, length when the medium speed difference, all is that speed change is controlled (common floss receiver is a plurality of brush roll of driven by motor) separately in start.Left and right brush roll structure is identical.Every brush roll is by 6--and-9 hairbrush bars are formed, and are assembled into that (every brush roll has 3 supports on the hairbrush bar support.On axial distance, evenly distribute.) can dismantle at any time, be convenient to hair clearly.Left and right sides brush roll rotation direction outwards (shown in symbol figure) purpose is that balling-up fine hair is taken to branch suede gate position, by cylinder one driving balling-up fine hair is put into middle brush roll, rotate by the special brush roll of manufacturing in centre, the tomentum brush of balling-up is opened, reasonably plant on the cloth cover, make fine hair be unlikely to discharge waste (other floss receiver is not accomplished), the structure of this root brush roll is special in the middle of being noted that in addition, must be row's staple length, row's hair be short.Generally be the 6---12 five equilibrium can, the many more rotating speeds of five equilibrium are slow more, the few more rotating speed of five equilibrium is fast more, rotation direction does not require, and just changes, counter-rotating or rotating alternately can achieve the goal.The rotating speed of middle brush roll also is by independently adjustable speed motor control.
3, left brush roll, right brush roll and middle brush roll correspondence bottom all are equipped with mesh screen separately, be respectively left and right sides mesh screen, right mesh screen, middle mesh screen, whole three mesh screens pass through line slideway, linear bearing and some accessories come to form an integral body to three mesh screens, at the cylinder by the side by its reciprocating motion (perhaps adorning the motor screw mandrel moves reciprocatingly by it).Purpose is to allow fine hair few balling-up in three mesh screens, and makes suede even.
4, because three brush roll all are that independent speed change is rotated, can control accurately the suede amount that falls by control respectively to three brush roll rotating speeds.Add mesh screen and move reciprocatingly, make suede even, density is good, flatness is good, economize fine hair, three brush roll driving motors are according to cloth fabric width degree, the motor reducer of the available 0.37kw of selecting for use～0.75kw (and other floss receiver is generally used the motor-driven of 1.5kw～4kw).So relatively power saving is energy-conservation, and can reduce production costs.
5, floss receiver casing periphery is manufactured with steel plate earlier, encases (available plastic plate, bakelite plate are fixed on the steel plate with nylon screw then and get final product, and manufacture than being easier to) with insulating materials around then.Elevator platform is connected with insulating bar with the floss receiver casing, and insulating bar requires: diameter 100mm～150mm, length will be more than 250mm, thereby plays the purpose of isolating static.The output of electrostatic generator receive any one position of floss receiver can, attention will be connected firmly, and is safe and reliable.
Three rollers back and forth sieve flocking bucket characteristics:
(1), middle brush roll must manufacture platoon leader's hair, row's undercoat, the difference of staple length is between 3mm～5mm, five equilibrium is between 6～12.
(2), left and right brush roll must be that the hairbrush bar is formed, the hairbrush bar is contained on the brush plate support, brush plate and horizontal vertical angle are between 10 °～25 °, demolition at any time (left and right sides brush roll each with three brush plate supports compositions).
(3), left and right brush roll must rotate from inside to outside, do like this can take balling-up fine hair to F1F2 and put in the pore.
(4), divide the suede valve to drive up and down by the cylinder of stroke 20mm, branch suede gate is regularly opened is closed, make balling-up fine hair from minute suede gate mouth, enter in the middle of in the brush roll storehouse.
(5), left screen cloth, middle screen cloth and right screen cloth be assembled into one by line slideway, does reciprocal driving by cylinder two.
(6), three rollers back and forth sieve flocking bucket great advantage and are that fine hair is phozy, the fine hair of planting on the cloth cover is even, perpendicularity is good, the density height, fastness is good, the feel degree is good, it is low to economize the fine hair cost.
Description of drawings
The utility model is described in further detail below with reference to accompanying drawing.
Fig. 1 three rollers back and forth sieve flocking bucket front view.
Fig. 2 three rollers back and forth sieve flocking bucket vertical view.
Fig. 3 three rollers back and forth sieve flocking bucket left view.
The specific embodiment
With reference to accompanying drawing 1～3, three rollers back and forth sieve the flocking bucket and comprise casing, brush roll, screen device and branch suede mechanism.
Casing mainly is made of 2,2 side plates 5 of 2 wallboards and 2 L-squares 8, and 2 wallboards 2 are fixedlyed connected with 2 side plates 5 respectively, on 2 wallboards L-square 8 are housed respectively, all stick insulation board 1 inside and outside wallboard 2, side plate 5 and the L-square 8.Tank ends wallboard 2 is equipped with four insulating bars 31 by insulating bar connecting plate 1 respectively, and whole box body is connected on the rising frame 35 of elevator platform by four insulating bars 31 and insulating bar connecting plate 2 32.
Dress brush roll in the casing, brush roll comprises left brush roll 27, right brush roll 28 and middle brush roll 20; Left side brush roll 27 and right brush roll 28 have hairbrush roll shaft 25, brush plate support 4 is housed on hairbrush roll shaft 25, brush plate 3 is housed on brush plate support 4, at hairbrush roll shaft 25 two ends self-aligning bearing 26 and eccentric bushing 24 are housed, hairbrush roll shaft 25 1 ends in left brush roll 27 and right brush roll 28 all are equipped with buncher 38 by shaft coupling 30, be fixed on the buncher left and right sides on-hook frame 34, drive by buncher 38.Middle brush roll 20 has brush roll, directly plant hair on the brush roll having, directly plant hairbrush 39 on the brush roll, directly planting hairbrush 39 must be row's staple length, and row's hair is short, spaced apart, middle brush roll one end is equipped with self-aligning bearing 26 and eccentric bushing 24, by shaft coupling 30 buncher 38 is housed, is fixed on the buncher left and right sides on-hook frame 34, drive by buncher.
Screen device is made of left screen cloth 16, middle screen cloth 19, right screen cloth 22, line slideway 17, linear bearing 15, contiguous block 14, screen cloth guide rail and cylinder 2 23.Left side screen cloth 16, middle screen cloth 19, right screen cloth 22 are installed in left brush roll 27, middle brush roll 20 and right brush roll 28 bottoms respectively.The screen cloth guide rail is made of static board 18 in the middle of stainless steel both sides static board 13 on left screen cloth 16 and right screen cloth 22 limits and the stainless steel.Line slideway 17 is equipped with linear bearing 15 and cylinder 2 23.The screen cloth guide rail is connected with line slideway 17 by contiguous block 14, whole three mesh screens are by line slideway 17, linear bearing and some accessories come to form an integral body to three mesh screens, make left screen cloth, middle screen cloth and right screen cloth move back and forth (perhaps adorning the motor screw mandrel moves reciprocatingly by it) at the cylinder two by the side.
Divide suede mechanism by a minute suede gate 9, cylinder 1, cylinder connecting plate 6, retaining hair plates 1, scrape hair plates 11, scrape mao part reinforcement 12 and retaining hair plates 2 21 is formed.Branch suede gate 9 is equipped with on screen cloth 19 tops in the middle of in casing, and retaining hair plates 2 21 is equipped with in a screen cloth 19 both sides, is equipped with respectively to scrape hair plates 11, scrape mao part reinforcement 12 and retaining hair plates 1 on the wallboard 2 of left screen cloth 16 and right screen cloth 22 upper box bodies, side plate 5.In tank ends wallboard 2 outsides cylinder connecting plate 6 is housed, by cylinder connecting plate 6 cylinder 1 is housed respectively, be used for promoting to divide suede gate 9 to open and close.
Rising frame 35 1 ends at elevator platform are equipped with roller 36 by hanger 37, play holder screen cloth extraction effect.
Described insulating bar 31 can adopt nylon rod, insulating bar diameter 100mm～150mm, and length is between 250mm～300mm.
Three rollers back and forth sieve the flocking bucket and are mounted on the rising frame 35 of elevator platform, casing is connected with the rising frame 35 of elevator platform with insulating bar (nylon rod) and connects, purpose is to make suede casing and elevator platform insulation, a left side is housed in the casing, in, right three brush roll, be provided with separately rotation space and the main buncher 38 that rotates, there is branch suede gate 9 middle brush roll 20 upper ends, a left side, in, there is mesh screen separately in the corresponding bottom of right brush roll, three mesh screens are equipped with line slideway 17 and straight line and hold axle 15 and form one, impel it to move reciprocatingly by cylinder 2 23, a left side, in, self-aligning bearing 26 and eccentric bushing 24 are equipped with in right hairbrush roll shaft two ends.
Claims (5)
1. a roller back and forth sieves the flocking bucket, it is characterized in that comprising casing, brush roll, screen device and branch suede mechanism;
Casing mainly is made of 2 wallboards, 2 side plates and 2 L-squares, and 2 wallboards are fixedlyed connected with individual side plate respectively, on 2 wallboards L-square are housed respectively, all sticks insulation board inside and outside wallboard, side plate and the L-square; The tank ends wallboard is equipped with four insulating bars by insulating bar connecting plate one respectively, and whole box body is connected on the rising frame of elevator platform by four insulating bars and insulating bar connecting plate two;
Dress brush roll in the casing, brush roll comprises left brush roll, right brush roll and middle brush roll; Left side brush roll and right brush roll have the hairbrush roll shaft, the brush plate support is housed on the hairbrush roll shaft, on the brush plate support, brush plate is housed, at hairbrush roll shaft two ends self-aligning bearing and eccentric bushing are housed, hairbrush roll shaft one end in left brush roll and right brush roll all is equipped with buncher by shaft coupling, be fixed on the buncher left and right sides on-hook frame, drive by buncher; Middle brush roll has brush roll, directly plants hair on the brush roll having, and directly plants hairbrush on the brush roll, middle brush roll one end is equipped with self-aligning bearing and eccentric bushing, by shaft coupling buncher is housed, is fixed on the buncher left and right sides on-hook frame, drive by buncher;
Screen device is made of left screen cloth, middle screen cloth, right screen cloth, line slideway, linear bearing, contiguous block, screen cloth guide rail and cylinder two; Left side screen cloth, middle screen cloth, right screen cloth are installed in left brush roll, middle brush roll and right brush roll bottom respectively; The screen cloth guide rail is made of static board in the middle of stainless steel both sides static board on left screen cloth and the right screen cloth limit and the stainless steel; Line slideway is equipped with linear bearing and cylinder two; The screen cloth guide rail is connected with line slideway by contiguous block, at the cylinder two by the side left screen cloth, middle screen cloth and right screen cloth is moved back and forth;
Divide suede mechanism mainly by a minute suede gate, cylinder one, cylinder connecting plate, retaining hair plates one, scrape hair plates, scrape mao part reinforcement and retaining hair plates two is formed; Branch suede gate is equipped with in the online portion of intermediate screening in casing, and retaining hair plates two is equipped with in a screen cloth both sides, is equipped with respectively to scrape hair plates, scrape mao part reinforcement and retaining hair plates one on the wallboard of left screen cloth and right screen cloth upper box body, side plate; In the tank ends wallboard outside cylinder connecting plate is housed, by the cylinder connecting plate cylinder one is housed respectively, be used for promoting to divide the suede gate opening and close.
2. back and forth sieve the flocking bucket according to claim 1 three rollers, it is characterized in that by hanger roller being housed at rising frame one end of elevator platform.
3. back and forth sieve the flocking bucket according to claim 1 three rollers, it is characterized in that described insulating bar can adopt nylon rod.
4. back and forth sieve the flocking bucket according to claim 1 three rollers, it is characterized in that described insulating bar diameter 100mm～150mm, length will be at 250mm～300mm.
5. back and forth sieve the flocking bucket according to claim 1 three rollers, it is characterized in that it is row's staple length that described middle brush roll is directly planted hairbrush, row's hair is short, and spaced apart, the difference of staple length is at 3mm～5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202317398U CN201500629U (en) | 2009-09-15 | 2009-09-15 | Three-roller reciprocative-screening flocking hopper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202317398U CN201500629U (en) | 2009-09-15 | 2009-09-15 | Three-roller reciprocative-screening flocking hopper |
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| Publication Number | Publication Date |
|---|---|
| CN201500629U true CN201500629U (en) | 2010-06-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202317398U Expired - Fee Related CN201500629U (en) | 2009-09-15 | 2009-09-15 | Three-roller reciprocative-screening flocking hopper |
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| CN (1) | CN201500629U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102989670A (en) * | 2012-10-18 | 2013-03-27 | 无锡明珠增压器制造有限公司 | Reciprocating type vibration device |
| CN103447183A (en) * | 2013-09-06 | 2013-12-18 | 无锡市全顺机械制造有限公司 | Flocking structure of flocking machine |
| CN104070006A (en) * | 2014-07-04 | 2014-10-01 | 南通大学 | Vibrating screening device |
| CN106391418A (en) * | 2016-05-04 | 2017-02-15 | 山东东沃地毯股份有限公司 | Carpet flocking method and equipment |
-
2009
- 2009-09-15 CN CN2009202317398U patent/CN201500629U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102989670A (en) * | 2012-10-18 | 2013-03-27 | 无锡明珠增压器制造有限公司 | Reciprocating type vibration device |
| CN103447183A (en) * | 2013-09-06 | 2013-12-18 | 无锡市全顺机械制造有限公司 | Flocking structure of flocking machine |
| CN103447183B (en) * | 2013-09-06 | 2019-02-26 | 无锡市全顺机械制造有限公司 | A kind of tufted structures of flocking machine |
| CN104070006A (en) * | 2014-07-04 | 2014-10-01 | 南通大学 | Vibrating screening device |
| CN104070006B (en) * | 2014-07-04 | 2016-01-06 | 南通大学 | Device for vibration screening |
| CN106391418A (en) * | 2016-05-04 | 2017-02-15 | 山东东沃地毯股份有限公司 | Carpet flocking method and equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100609 Termination date: 20120915 |