CN201490266U - Full-automatic intelligent curing chamber for accumulator plate - Google Patents

Full-automatic intelligent curing chamber for accumulator plate Download PDF

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Publication number
CN201490266U
CN201490266U CN2009201459599U CN200920145959U CN201490266U CN 201490266 U CN201490266 U CN 201490266U CN 2009201459599 U CN2009201459599 U CN 2009201459599U CN 200920145959 U CN200920145959 U CN 200920145959U CN 201490266 U CN201490266 U CN 201490266U
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CN
China
Prior art keywords
air
curing room
automatic intelligent
delivery duct
area
Prior art date
Application number
CN2009201459599U
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Chinese (zh)
Inventor
蔡锦良
汤英杰
姚君斌
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蔡锦良
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Priority to CN2009201459599U priority Critical patent/CN201490266U/en
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Publication of CN201490266U publication Critical patent/CN201490266U/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The utility model discloses a full-automatic intelligent curing chamber for an accumulator plate, which comprises a curing chamber main body. A circulating fan is arranged outside a roof of the main body, and a plurality of air exhaust doors are uniformly distributed on the roof. The full-automatic intelligent curing chamber for the accumulator plate is characterized in that: the curing chamber main body has a brick and concrete structure, the roof of the main body is a inclined roof, and a computer control box is arranged outside the main body; the circulating fan is provided with an air suction channel and two air exhaust channels; an air suction opening and air exhaust openings are reserved on the air suction channel and the air exhaust channels respectively; the air suction channel and the air exhaust channels are all positioned in the chamber; air exhaust guide tubes are welded at the air exhaust openings; and the guide tubes forms an axial angle of between 30 and 70 degrees with the air exhaust openings, and the guide tubes are parallel to one another; a steam humidification tube is arranged outside the air exhaust channels; a heat exchanger is arranged at the front end of the circulating fan; an oxygen supply door is arranged on an air feeding channel at the front end of the heat exchanger; and the curing chamber is further provided with an auxiliary humidification device and an auxiliary humidifier. The curing chamber is a full-automatic intelligent curing chamber, which has the advantages of low manufacturing cost, consistent temperature and humidity of each part in the chamber and capability of automatically and accurately controlling the whole curing process.

Description

Accumulator plate fully-automatic intelligent curing room
Technical field
The utility model relates to the equipment that a kind of polar plate of lead acid storage battery is produced, particularly a kind of polar plate of lead acid storage battery fully-automatic intelligent curing room.
Background technology
Polar plate of lead acid storage battery needs through overcuring in manufacturing process, dries this making flow process, and this requirements of process is carried out in curing room.The integrally curing chamber that is provided in the market is metal structure, has the price height, the big but effective little shortcoming of usable floor area of floor space, and metal structure causes heat in the curing room, wet consistency poor, rated power is big, drawbacks such as energy consumption height.Above-mentioned shortcoming makes very big part pole plate manufacturing firm also be to use homemade Artificial Control soil curing room to carry out polar plate solidification, controls with traditional artificial, range estimation experiential operating method, can't accurately control time, humiture at all.Carry out every index when detecting after the polar plate solidification process finishes, the die is cast for the quality of its pole plate, again can't change, thereby the pole plate batch consistency that causes pole plate manufacturer to be produced is poor, and significant problems such as quality instability have a strong impact on product quality.
Summary of the invention
The utility model provides a kind of accumulator plate fully-automatic intelligent curing room, and purpose is to solve the prior art problem, and low, the indoor each several part humiture of a kind of cost unanimity is provided, can be automatically and accurately control the fully-automatic intelligent curing room of whole solidification process.
The utility model technical scheme that adopts of dealing with problems is:
Accumulator plate fully-automatic intelligent curing room has the curing room main body, and the outside, roof of curing room main body is equipped with circulating fan, and the inlet scoop of circulating fan and air outlet all are arranged on the inside of curing room main body.Be evenly distributed with several exhaust doors on the roof of curing room main body, it is characterized in that: described curing room main body is a brick mix structure, and the computer control cabinet is installed in the main body outside, and the Temperature Humidity Sensor that is connected with control cabinet is arranged on the curing room body interior.Described circulating fan has an air draught road, offers several inlet scoops on the air draught road, and the air draught road is arranged on curing room main body inner top central authorities.The front end of circulating fan is provided with heat exchanger, and heat exchanger is with connecting by the air delivery duct between the air draught road.Described circulating fan has two exhaust passages in opposite directions, offers several air outlets on the described exhaust passage, and the exhaust passage is separately positioned on curing room main body inner bottom part both sides, and is connected respectively with the air delivery duct of blower fan both sides.Be respectively arranged with the steam humidification pipe in the outside, two exhaust passages, the humidification pipe is near ground, and the humidifier spout is parallel to the ground, and the humidification pipe links to each other with the outer steam raising plant of curing room.
Be welded with an air-out guide pipe on each air outlet, the internal diameter of guide pipe is identical with the diameter of air outlet, and air-out guide pipe and air outlet axially become 30-70 degree angle to be provided with, and the air-out guide pipe in two exhaust passages is parallel mutually.
Longitudinal axis with the air delivery duct that links to each other with the air draught road is the center, the area of the inlet scoop that extended the mind-set both sides during be somebody's turn to do upper edge, air draught road becomes big gradually, its area size is arranged with equal difference, blower fan air delivery duct sectional area everywhere is all identical, inlet scoop area sum equals the air delivery duct sectional area, and air draught road sectional area is greater than the air delivery duct sectional area.
Described exhaust passage two end cross-sectional area sums are greater than the air delivery duct sectional area, and the air outlet size is identical, and the area sum equals the air delivery duct sectional area.
Described curing room also is provided with the auxiliary humidification device.
Described auxiliary humidification device is the ultrasonic spray system that involves, and ultrasonic involving in the air delivery duct that spray system is arranged on the blower fan both sides, ultrasonic wave is positioned at the spray system below.
Be provided with auxiliary warmer in the described exhaust passage.
Described auxiliary warmer is a heating tube.
The air delivery duct of described heat exchanger front end is provided with the oxygenating door.
The roof of described curing room main body is a sloped roof.
The beneficial effects of the utility model: whole curing room is a brick mix structure, can be newly-built or by old room is reconstructed, not only cost is low, and brick mix structure easily absorbs heat, moisture absorption, while is easily heat release, moisture releasing also, has guaranteed the stability and the consistency of indoor temperature and humidity.Curing room adopts computer control, can be automatically and control whole solidification process accurately.The circulatory system of air draught in the following air-out, the two air-out of single suction wind, and according to moistening natural rising principle, and the identical humiture unanimity of having guaranteed indoor each several part of throughput throughput identical and that each air outlet blows out of each inlet scoop suction.And in air outlet, weld the air-out guide pipe, and make the wind and the metope that blow out have certain angle, make indoor formation cyclonic air flow, guaranteed that each corner can both be blown in the curing room, guarantee the consistency of the humiture in the curing room equally.Curing room adopts the roof, inclined-plane that its condensed water can directly not dropped on pole plate along the inclined-plane landing.Multiple damping device can be adjusted use according to the needs in the curing room, makes things convenient for the humiture in the control room, for the quality of polar plate solidification is given security.
Description of drawings
Fig. 1 is a perspective view of the present utility model
Fig. 2 is a front view of the present utility model
Fig. 3 is a left view of the present utility model
Fig. 4 is a vertical view of the present utility model
Embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, accumulator plate fully-automatic intelligent curing room, has curing room main body 1, curing room main body 1 is a brick mix structure, computer control cabinet 8 is installed in main body 1 outside, and the Temperature Humidity Sensor 81 that is connected with control cabinet 8 is arranged on curing room main body 1 inside, and this Temperature Humidity Sensor 81 is used to detect the humiture in the curing room, the variation of indoor temperature and humidity reaches computer control cabinet 8 by transducer 81, and control cabinet 8 obtains information according to 81 and operates automatically.The roof 11 of main body 1 is a sloped roof, is evenly distributed with several exhaust doors 14 on the roof 11.11 outsides, roof of curing room main body 1 are equipped with circulating fan 2, and circulating fan 2 has an air draught road 5, offer several inlet scoops 51 on the air draught road 5, and air draught road 5 is arranged on curing room main body 1 inner top central authorities.The front end of circulating fan 2 is provided with heat exchanger 3, and heat exchanger 3 is with connecting by air delivery duct 22 between the air draught road 5, and this air delivery duct 22 is provided with oxygenating door 4.Described circulating fan 2 has two exhaust passages 6 in opposite directions, offers several air outlets 61 on the described exhaust passage 6, and exhaust passage 6 is separately positioned on curing room main body 1 inner bottom part both sides, and is connected respectively with the air delivery duct 21 of blower fan 2 both sides.The air delivery duct 21 of blower fan 2 both sides can be positioned at curing room and also can be positioned at outside the curing room, and the air delivery duct 21 of blower fan 2 both sides is 11 to penetrate to curing room from the roof in the present embodiment.This circulatory system that goes up air-out under the air draught can flow by the interior air-flow of accelerating chamber from bottom to up, makes indoor humiture everywhere reach consistent.Be respectively arranged with steam humidification pipe 9 in 6 outsides, two exhaust passages, humidification pipe 9 is near ground, and humidifier 9 spouts are parallel to the ground, and humidification pipe 9 links to each other with the outer steam raising plant (not shown) of curing room.Be provided with auxiliary warmer in the exhaust passage 6, the auxiliary warmer that adopts in the present embodiment is a heating tube 10, the auxiliary warmer that also can adopt other to be suitable for.
Be welded with an air-out guide pipe 7 on each air outlet 61, the internal diameter of guide pipe 7 is identical with the diameter of air outlet 61.Air-out guide pipe 7 and air outlet 61 axially becomes the setting of 30-70 degree angle, and the air-out guide pipe 7 in two exhaust passages 6 is parallel mutually.Because air-out guide pipe 7 is with air outlet 61 axial angled settings, promptly form ∠ A, therefore the wind that blows out from air outlet 61 is also angled.The scope of this ∠ A is controlled at the 30-70 degree.Simultaneously because the air-out guide pipe 7 in two exhaust passages 6 all be arranged in parallel, and therefore the wind direction of the wind that blows out in two exhaust passages 6 is opposite, but angle is identical, and purpose is each corner in the curing room can both be able to be blown to, so that its humiture reaches consistent.And the exhaust passage is arranged on the bottom of curing room two abutment walls, wind blows out from the bottom, directly do not blow on the pole plate, utilize the photo mounting stand bottom space to form cyclonic air flow, according to the principle that heat rises, under the effect of air-out circulative convection under the last air draught, guaranteed the uniformity and the consistency of indoor each position humiture.
Longitudinal axis with air delivery duct 22 is the center, the area of the inlet scoop 51 that extended the mind-set both sides during be somebody's turn to do 5 upper edges, air draught road becomes big gradually, its area size is arranged with equal difference, blower fan 2 air delivery ducts comprise air delivery duct 21,22, air delivery duct sectional area everywhere is all identical, inlet scoop 51 area sums equal the air delivery duct sectional area, and air draught road 5 sectional areas are greater than the air delivery duct sectional area.Such design has guaranteed that the throughput that each inlet scoop 51 sucks all is identical.The 6 liang of end cross-sectional area sums in described exhaust passage are greater than the air delivery duct sectional area, and air outlet 61 sizes are identical, and the area sum equals the air delivery duct sectional area, and this design has guaranteed that the throughput that each air outlet 61 blows out is identical.The design of air outlet 61 is joined together with the design of above-mentioned inlet scoop 51, has guaranteed that each several part circulating air flow is identical in the curing room, thereby has made the humiture of indoor each several part reach even.
Curing room also is provided with the auxiliary humidification device, and the auxiliary humidification device that adopts in the present embodiment is ultrasonic wave (not shown) and spray system 12.Ultrasonic involving in the air delivery duct 21 that spray system 12 is arranged on blower fan 2 both sides, ultrasonic wave is positioned at spray system 12 belows.
When using this curing room that accumulator plate is cured, earlier with every technological parameter such as needed curing time, temperature, humidity and instruction by in the touch screen interface input computer, the start-up control device moves then.During to indoor heating, wind sucks from inlet scoop 51, and through over-heat-exchanger 3 heating, the air delivery duct 21 by blower fan 2 both sides enters exhaust passage 6, blows out from air outlet 61 again, heats to indoor.Heat exchanger in the present embodiment adopts steam heat-exchanger, is connected with jet chimney on the interchanger, also can adopt other heat exchanger 3.Heat exchanger 3 is arranged on blower fan 2 front ends, prevents owing to heat exchanger 3 closely causes the inconsistent phenomenon of indoor local humiture and indoor other parts to produce from the pole plate distance.The heating tube 10 that is provided with in the exhaust passage 6 is an assisted heating device, heats when only being used for the pole plate oven dry, can shorten drying time.Heating tube 10 is arranged on can avoid warmer too closely to cause that the space temperature uniformity differs greatly from pole plate in the exhaust passage 6, local pole plate can produce problem of cracks.
During to indoor humidification, the steam that the steam raising plant (not shown) produces enters in the curing room by steam humidification pipe 9, carries out humidification.Steam humidification pipe 9 is arranged on exhaust passage 6 exterior bottom, and near ground, and spout is parallel to the ground, avoided steam directly to be sprayed onto on the pole plate during humidification, and can rise with the cyclonic air flow that air outlet 61 produces, make humidity evenly be spread in various piece in the curing room, make indoor humidity reach consistent.Owing to directly adopt steam humidification, so indoor temperature also can raise the interior humidification of curing room the time.When indoor temperature reaches set point, the automatic steam off humidification of system, and when at this moment humidity does not also reach set point, it is that the ultrasonic spray system 12 that involves in the air delivery duct is carried out humidification that system opens the auxiliary humidification device automatically.Therefore this auxiliary humidification device can reduce indoor temperature in the process of humidification, solved a difficult problem that is difficult to guarantee indoor humidity when solidifying summer.Ultrasonic involving in the air delivery duct 21 that spray system 12 is arranged on blower fan 2 both sides, the water smoke that sprays out disperses through air-flow, can evenly disperse indoor, keeps the uniformity of indoor humidity, has avoided directly in the indoor big problem of humidity deviation of carrying out cold humidification and causing.Water smoke can not be directly injected on the pole plate simultaneously, has influence on the quality of pole plate.
Need be when indoor benefit be gone into fresh air, oxygenating door 4 can be opened, outdoor air is inhaled in the air delivery duct under the effect of negative pressure, mixed with the air-flow in the air delivery duct, and after over-heat-exchanger 3 is heated, send into uniformly indoor, when having avoided independent blower fan oxygenating in the direct inlet chamber of cold wind and influence the consistency of temperature.
Open exhaust door 14 on the roof during hydrofuge when the prebake stage, the wet gas current in the curing room can be discharged naturally, progressively allows the pole plate dehydration.Can also open oxygenating door 4 during pure oven dry and make indoor and outdoor formation forced convertion, can reach the purpose of rapid oven dry.
Whole curing room is a brick mix structure, can be newly-built or by old room is reconstructed, not only cost is low, and brick mix structure easily absorbs heat, moisture absorption, and the stability and the consistency of indoor temperature and humidity have been guaranteed in also easily heat release, moisture releasing simultaneously.Curing room adopts the control of touch screen interface computer, can be automatically and control accurately and show the whole solidification process of each actuator.The circulatory system of air-out under the last air draught, the two air-out of single suction wind, and the identical humiture unanimity of having guaranteed indoor each several part of throughput throughput identical and that each air outlet 61 blows out of each inlet scoop 51 suction.And in air outlet 61, weld the air-out guide pipe, and make the wind and the metope that blow out have certain angle, guaranteed that each corner can both be blown in the curing room, guarantee the consistency of the humiture in the curing room equally.Curing room adopts the roof, inclined-plane that its condensed water can directly not dropped on pole plate along the inclined-plane landing.Multiple damping device can be adjusted use according to the needs in the curing room, makes things convenient for the humiture in the control room, for the quality of polar plate solidification is given security.

Claims (10)

1. accumulator plate fully-automatic intelligent curing room has the curing room main body, and the outside, roof of curing room main body is equipped with circulating fan, and the inlet scoop of circulating fan and air outlet all are arranged on the inside of curing room main body; Be evenly distributed with several exhaust doors on the roof of curing room main body, it is characterized in that: described curing room main body is a brick mix structure, and the computer control cabinet is installed in the main body outside, and the Temperature Humidity Sensor that is connected with control cabinet is arranged on the curing room body interior; Described circulating fan has an air draught road, offers several inlet scoops on the air draught road, and the air draught road is arranged on curing room main body inner top central authorities; The front end of circulating fan is provided with heat exchanger, and heat exchanger is with connecting by the air delivery duct between the air draught road; Described circulating fan has two exhaust passages in opposite directions, offers several air outlets on the described exhaust passage, and the exhaust passage is separately positioned on curing room main body inner bottom part both sides, and is connected respectively with the air delivery duct of blower fan both sides; Be respectively arranged with the steam humidification pipe in the outside, two exhaust passages, the humidification pipe is near ground, and the humidifier spout is parallel to the ground, and the humidification pipe links to each other with the outer steam raising plant of curing room.
2. accumulator plate fully-automatic intelligent curing room as claimed in claim 1, it is characterized in that: be welded with an air-out guide pipe on each air outlet, the internal diameter of air-out guide pipe is identical with the diameter of air outlet, air-out guide pipe and air outlet axially become 30-70 degree angle to be provided with, and the air-out guide pipe in two exhaust passages is parallel mutually.
3. accumulator plate fully-automatic intelligent curing room as claimed in claim 1 or 2, it is characterized in that: the longitudinal axis with the air delivery duct that links to each other with the air draught road is the center, the area of the inlet scoop that extended the mind-set both sides during be somebody's turn to do upper edge, air draught road becomes greatly gradually, and its area size is arranged with equal difference; Blower fan air delivery duct sectional area everywhere is all identical, and inlet scoop area sum equals the air delivery duct sectional area, and air draught road sectional area is greater than the air delivery duct sectional area.
4. accumulator plate fully-automatic intelligent curing room as claimed in claim 3 is characterized in that: described exhaust passage two end cross-sectional area sums are greater than the air delivery duct sectional area, and the air outlet size is identical, and the area sum equals the air delivery duct sectional area.
5. accumulator plate fully-automatic intelligent curing room as claimed in claim 4, it is characterized in that: described curing room also is provided with the auxiliary humidification device.
6. accumulator plate fully-automatic intelligent curing room as claimed in claim 5 is characterized in that: described auxiliary humidification device is the ultrasonic spray system that involves; Ultrasonic involving in the air delivery duct that spray system is arranged on the blower fan both sides, ultrasonic wave is positioned at the spray system below.
7. accumulator plate fully-automatic intelligent curing room as claimed in claim 6 is characterized in that: be provided with auxiliary warmer in the described exhaust passage.
8. accumulator plate fully-automatic intelligent curing room as claimed in claim 7 is characterized in that: described auxiliary warmer is a heating tube.
9. accumulator plate fully-automatic intelligent curing room as claimed in claim 8, it is characterized in that: the air delivery duct of described heat exchanger front end is provided with the oxygenating door.
10. accumulator plate fully-automatic intelligent curing room as claimed in claim 9 is characterized in that: the roof of described curing room main body is a sloped roof.
CN2009201459599U 2009-03-24 2009-03-24 Full-automatic intelligent curing chamber for accumulator plate CN201490266U (en)

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Application Number Priority Date Filing Date Title
CN2009201459599U CN201490266U (en) 2009-03-24 2009-03-24 Full-automatic intelligent curing chamber for accumulator plate

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Application Number Priority Date Filing Date Title
CN2009201459599U CN201490266U (en) 2009-03-24 2009-03-24 Full-automatic intelligent curing chamber for accumulator plate

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102034973A (en) * 2010-11-22 2011-04-27 杭州九环环境试验设备有限公司 Ultrasonic water atomization system for pole plate solidifying
CN102034972A (en) * 2010-11-22 2011-04-27 杭州九环环境试验设备有限公司 Pole plate solidifying oxygenation system
CN102494521A (en) * 2011-12-06 2012-06-13 天能电池(芜湖)有限公司 Solidification chamber for accumulator grid plate
CN102856536A (en) * 2012-09-20 2013-01-02 江苏先特能源装备有限公司 Pressure container curing chamber and curing method thereof
CN102938456A (en) * 2012-11-11 2013-02-20 骆驼集团华南蓄电池有限公司 Storage battery pole plate solidification chamber
CN103219540A (en) * 2013-04-07 2013-07-24 天能电池(芜湖)有限公司 Method for monitoring humidity of storage battery electrode plate curing chamber
CN104183831A (en) * 2013-08-16 2014-12-03 天能电池(芜湖)有限公司 Total steam curing chamber of pole plate for lead acid storage battery
CN106252610A (en) * 2016-08-30 2016-12-21 天能电池(芜湖)有限公司 The oxygen supplementing device of curing chamber of accumulator plate
CN106450148A (en) * 2016-08-30 2017-02-22 天能电池(芜湖)有限公司 Energy-saving curing chamber of storage battery pole plate
CN106933278A (en) * 2017-04-20 2017-07-07 马鞍山纽泽科技服务有限公司 Curing chamber of accumulator plate temperature and humidity monitor method
CN107413826A (en) * 2017-09-18 2017-12-01 重庆天志环保有限公司 A kind of electroplating sludge cement solidification forming bin
CN108284051A (en) * 2018-03-30 2018-07-17 芜湖夏鑫新型材料科技有限公司 Protective film gluing equalization chamber

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102034973A (en) * 2010-11-22 2011-04-27 杭州九环环境试验设备有限公司 Ultrasonic water atomization system for pole plate solidifying
CN102034972A (en) * 2010-11-22 2011-04-27 杭州九环环境试验设备有限公司 Pole plate solidifying oxygenation system
CN102494521A (en) * 2011-12-06 2012-06-13 天能电池(芜湖)有限公司 Solidification chamber for accumulator grid plate
CN102856536A (en) * 2012-09-20 2013-01-02 江苏先特能源装备有限公司 Pressure container curing chamber and curing method thereof
CN102938456A (en) * 2012-11-11 2013-02-20 骆驼集团华南蓄电池有限公司 Storage battery pole plate solidification chamber
CN102938456B (en) * 2012-11-11 2015-10-28 骆驼集团华南蓄电池有限公司 Curing chamber of accumulator plate
CN103219540A (en) * 2013-04-07 2013-07-24 天能电池(芜湖)有限公司 Method for monitoring humidity of storage battery electrode plate curing chamber
CN104183831A (en) * 2013-08-16 2014-12-03 天能电池(芜湖)有限公司 Total steam curing chamber of pole plate for lead acid storage battery
CN104183831B (en) * 2013-08-16 2016-09-07 天能电池(芜湖)有限公司 A kind of pressure decatizing vapour curing room of lead-acid accumulator pole plate
CN106252610A (en) * 2016-08-30 2016-12-21 天能电池(芜湖)有限公司 The oxygen supplementing device of curing chamber of accumulator plate
CN106450148A (en) * 2016-08-30 2017-02-22 天能电池(芜湖)有限公司 Energy-saving curing chamber of storage battery pole plate
CN106933278A (en) * 2017-04-20 2017-07-07 马鞍山纽泽科技服务有限公司 Curing chamber of accumulator plate temperature and humidity monitor method
CN107413826A (en) * 2017-09-18 2017-12-01 重庆天志环保有限公司 A kind of electroplating sludge cement solidification forming bin
CN108284051A (en) * 2018-03-30 2018-07-17 芜湖夏鑫新型材料科技有限公司 Protective film gluing equalization chamber

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