CN201490265U - Double-station powder filling machine - Google Patents
Double-station powder filling machine Download PDFInfo
- Publication number
- CN201490265U CN201490265U CN2009202244113U CN200920224411U CN201490265U CN 201490265 U CN201490265 U CN 201490265U CN 2009202244113 U CN2009202244113 U CN 2009202244113U CN 200920224411 U CN200920224411 U CN 200920224411U CN 201490265 U CN201490265 U CN 201490265U
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- CN
- China
- Prior art keywords
- powder
- powder filling
- double
- filling machine
- filling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000843 powder Substances 0.000 title claims abstract description 56
- 230000001012 protector Effects 0.000 claims abstract description 8
- 239000002184 metal Substances 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 229920001971 elastomer Polymers 0.000 claims description 5
- 239000000806 elastomer Substances 0.000 claims description 5
- 230000007613 environmental effect Effects 0.000 abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract 1
- 239000011149 active material Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 230000011664 signaling Effects 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Basic Packing Technique (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The utility model relates to a double-station powder filling machine which comprises a blanking device, a powder filling device and a vibration device; the vibration device is connected with the powder filling device; the blanking port of the blanking device is opposite to the hopper of the powder filling device; a tube-type positive grid is arranged on the powder filling device; the double-station powder filling machine is characterized in that the blanking device, the powder filling device and the vibration device form a group of powder filling units; every two groups of powder filling units are installed in an organism; and a super-large amplitude electromagnetic vibrator serves as the vibrator of the vibration device. Each organism is provided with a protector which forms a fully closed structure with the organism. By using an electromagnetic vibration principle and adopting the super-large amplitude electromagnetic vibrator, the double-station powder filling machine leads a vibration platform to produce large enough exciting force, and ensures the requirement of the filled powder of the grid. Simultaneously, by adopting the double-station fully closed structure, the double-station powder filling machine prevents aluminum powder from flying everywhere, and achieves the purpose of environmental protection.
Description
Technical field
The utility model relates to a kind of powder filling device that is used for the positive grid of tubular type in lead acid accumulator production field.
Background technology
At present, domestic tubular type positive grid of lead-acid accumulator traditional manufacturing technology mostly adopts the mechanical oscillation principle, and this mode of production noise is bigger; Because anchor clamps clamping grid is less, production efficiency is lower; Single station equipment, production efficiency is low; Moreover lead powder easily flies upward everywhere, contaminated environment, and it is healthy to have a strong impact on the operator.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of double powder-filling machine fro, and the production efficiency height adopts electromagnetic vibration machine to satisfy grid powder filling quality requirement.
A kind of double powder-filling machine fro of the utility model, comprise blanking device, powder filling device, vibrating device, vibrating device is connected with the powder filling device, the feed opening of blanking device is over against the hopper of powder filling device, place the positive grid of tubular type on the powder filling device, it is characterized in that blanking device, powder filling device and vibrating device form one group of powder filling unit, be installed in the body that the bobbing machine of described vibrating device adopts super large amplitude electromagnetic vibration machine by two groups of powder filling unit.
The utility model has two groups of powder filling unit to fit together, and realizes double, can enhance productivity.Utilize the electric and magnetic oscillation principle, adopt super large amplitude electromagnetic vibration machine, make shaking platform produce enough big exciting force, guarantee the requirement of grid powder filling amount.
Wherein optimized technical scheme is:
Described powder filling device comprises hopper, intubate mould, clamp body, clamp and anchor clamps base plate, between anchor clamps base plate and the connector elastomer is set, and link together by spring, connector is connected with clamp body, connect clamp on the clamp body, clamp body top and intubate mould are fixed, and the intubate mould is fixedlyed connected with the bottom of hopper, the anchor clamps base plate is connected with vibrating device, places the positive grid of tubular type on the clamp.
Clamp is used to place the positive grid of tubular type, can clamp is sufficiently large, but make its clamping multi-disc grid, thus also enhance productivity.By adjusting spring and member thereof, produce suitable amplitude and exciting force, satisfy grid powder filling quality requirement, elastomer plays cushioning effect, prolongs the useful life of anchor clamps.
By the spring supporting, the bobbing machine top connects vibrating body by anti-loose fastener in the described vibrating device involving vibrations machine, bobbing machine, and vibrating body is connected with the anchor clamps base plate of powder filling device.The spring-loaded bobbing machine can prevent the vibratory impulse of bobbing machine to body and equipment; It is fastening to adopt anti-loose fastener that bobbing machine is connected with vibrating body, can effectively prevent the loosening of vibrating body, prolongs the equipment life cycle greatly; By adjusting the quality that changes vibrating body and clamp body, and with the casing of bobbing machine inside, iron core, coil coupling, forms a two particle directional vibration system, equipment is worked hanging down under the critical Near resonance oscillating state, produce the super large amplitude, shaking platform produces enough big exciting force.
Described body is provided with protector, and protector and body form all-sealed structure.Can prevent effectively that dust from flying upward everywhere, reach the requirement of environmental protection purpose.
Described blanking device comprises storage bin hopper, storage bin hopper bottom connect box, casing is divided into left and right sides two parts, be provided with impeller in the casing of left side, impeller connects motor, and the impeller top connects the loose metal axle by axle sleeve, the loose metal axle is arranged in the storage bin hopper, be provided with adjustable plate between two side box bodies, adjustable plate connects the adjusting device that is arranged on the right side casing, and the bottom of right side casing is a feed opening.Motor is by its rotating speed of Frequency Converter Control, and impeller is used to carry powder (active material), and the loose metal axle is used for powder in the loose storage bin hopper, prevents the powder caking.
Described adjusting device comprises the axis of guide, contiguous block, slide block, adjustment bolt and bearing pin, be connected with contiguous block on the axis of guide and adjust bolt, connect slide block on the contiguous block, slide block connects bearing pin again, and the fixedly connected adjustable plate of bearing pin is regulated and adjusted bolt, contiguous block moves up and down along the axis of guide, thereby drive slide block is that fulcrum rotates with the bearing pin, and driving adjustable plate then is that fulcrum rotates with the bearing pin, reaches the purpose of regulating openings of sizes.Size with this may command powder powder dropping amount.By effectively controlling motor speed, can effectively control the size of powder dropping amount, again to satisfy the requirement of different grid powder filling amounts.
Between storage bin hopper and casing, can be provided with striker plate, be used to stop powder, and reduce the pressure of powder impeller.
Operation principle of the present utility model is:
Clamp body, clamp are used to place the positive grid of tubular type, and active material is delivered in the storage bin hopper by external system and stores, and according to the requirement of the positive grid powder filling of tubular type amount, by PLC automatic control motor and adjustable plate, realize that active material quantitatively is thrown in the hopper; Control bobbing machine by PLC simultaneously, bobbing machine vibration work, time of vibration can freely be set, and vibration is finished, and gets plate, and one-period is finished.Put into the next group grid, motor rotates, and enters next cycle.
Advantage of the present utility model:
Utilize the electric and magnetic oscillation principle, adopt super large amplitude electromagnetic vibration machine, make shaking platform produce enough big exciting force, guarantee the requirement of grid powder filling amount; And improving anchor clamps (clamp), clamping multi-disc grid is raised labour productivity; Adopt the double all-sealed structure simultaneously, avoided lead powder to fly upward everywhere, reach the requirement of environmental protection purpose.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the blanking device structural representation;
Fig. 3 is a powder filling apparatus structure schematic diagram.
Among the figure: 1, spring; 2, bobbing machine; 3, anti-loose fastener; 4, vibrating body; 5, anchor clamps base plate; 6, spring; 7, clamp body; 8, hopper; 9, feed opening; 10, body; 11, signalling device; 12, protector; 13, clamp; 14, elastomer; 15, impeller; 16, casing; 17, support plate; 18, storage bin hopper; 19, loose metal axle; 20, axle sleeve; 21, striker plate; 22, the axis of guide; 23, contiguous block; 24, slide block; 25, adjust bolt; 26, adjustable plate; 27, intubate mould; 28, connector; 29, motor; 30, bearing pin;
Embodiment
As shown in Figure 1, be assembled in the body 10, realize the double operation by two groups of powder filling unit.
As Fig. 1, Fig. 3, bobbing machine 2 is by spring 1 elastic bearing, and bobbing machine 2 is fixing by anti-loose fastener 3 with vibrating body 4, and anchor clamps base plate 5 is connected with vibrating body 4.Anchor clamps base plate 5 is connected by spring 6 elasticity with connector 28, is connected by elastomer 14 therebetween, and connector 28 is connected with clamp body 7, connects clamp 13 on the clamp body 7, and fixing with intubate mould 27, and intubate mould 27 is fixed with hopper 8 bottoms.Clamp 13 is used to place the positive grid of tubular type, can clamp is sufficiently large, but make its clamping multi-disc grid (as 20).Pass through intubate mould 27 powder filling in positive grid according to the known technology mode.
As Fig. 2, impeller 15, axle sleeve 19, loose metal axle 20, striker plate 21 link together; These members are connected with support plate 17, storage bin hopper 18 by casing 16.Casing is divided into left and right sides two parts, be provided with impeller 15 in the casing of left side, impeller 15 connects motor 29, impeller 15 tops connect loose metal axle 20 by axle sleeve 19, loose metal axle 20 is arranged in the storage bin hopper 18, be provided with adjustable plate 26 between two side box bodies, adjustable plate 26 connects the adjusting device that is arranged on the right side casing, and the bottom of right side casing is a feed opening.Adjusting device comprises the axis of guide 22, contiguous block 23, slide block 24, adjusts bolt 25, adjustable plate 26, bearing pin 30.Be connected with contiguous block 23 on the axis of guide 22 and adjust bolt 25, connect slide block 24 on the contiguous block 23, slide block 24 connects bearing pin 30 again, bearing pin 30 fixedly connected adjustable plates 26, regulate and adjust bolt 25, contiguous block 23 moves up and down along the axis of guide 2, is that fulcrum rotates thereby drive slide block 24 with bearing pin 30, then driving adjustable plate 26 is that fulcrum rotates with bearing pin 30, reaches the purpose of regulating openings of sizes.Storage bin hopper 18 is connected with signalling device 11, and storage bin hopper 18 is connected by body 10 with protector 12, realizes all-sealed structure.
Powder (active material) is delivered in the storage bin hopper 18 by outside conveying system and stores, and what of storage bin hopper 18 interior powders signalling device 11 can detect, and realizes the automatic control that powder is carried by PLC.According to the requirement of the positive grid powder filling of tubular type amount, by frequency converter automatic control motor 29, and adjust adjustable plate 26, realize that active material quantitatively is thrown in the hopper 8; Control bobbing machine 2 by PLC simultaneously, bobbing machine vibration work, time of vibration can freely be set, and vibration is finished, and gets plate, and one-period is finished.Put into the next group grid, motor A rotates, and enters next cycle.
The concrete action of PLC control constitutes: the grid location, and----protector cuts out, and----electric motor starting----quantitatively active material enters hopper, and----------------powder filling is finished, and----open----and get grid (next group grid location simultaneously) in time-delay in powder filling in the electromagnetic vibration machine startup by protector.Whenever finish once action, recorded a collection of (20) grid.
Claims (7)
1. double powder-filling machine fro, comprise blanking device, powder filling device, vibrating device, vibrating device is connected with the powder filling device, the feed opening of blanking device is over against the hopper (8) of powder filling device, place the positive grid of tubular type on the powder filling device, it is characterized in that blanking device, powder filling device and vibrating device form one group of powder filling unit, be installed in the body (10) that the bobbing machine of described vibrating device adopts super large amplitude electromagnetic vibration machine (2) by two groups of powder filling unit.
2. double powder-filling machine fro according to claim 1, it is characterized in that described powder filling device comprises hopper (8), intubate mould (27), clamp body (7), clamp (13) and anchor clamps base plate (5), between anchor clamps base plate (5) and the connector (28) elastomer (14) is set, and link together by spring (6) elasticity, connector (28) is connected with clamp body (7), clamp body (7) is gone up and is connected clamp (13), clamp body top and intubate mould (27) are fixing, intubate mould (27) is fixedlyed connected with the bottom of hopper (8), anchor clamps base plate (5) is connected with vibrating device, and clamp (13) is gone up and placed the positive grid of tubular type.
3. double powder-filling machine fro according to claim 1 and 2, it is characterized in that described vibrating device involving vibrations machine (2), bobbing machine (2) is interior by spring (1) elastic bearing, the bobbing machine top connects vibrating body (4) by anti-loose fastener (3), and vibrating body (4) is connected with the anchor clamps base plate (5) of powder filling device.
4. double powder-filling machine fro according to claim 1 is characterized in that described body (10) is provided with protector (12), and protector (12) forms all-sealed structure with body (10).
5. double powder-filling machine fro according to claim 1, it is characterized in that described blanking device comprises storage bin hopper (18), storage bin hopper bottom connect box (16), casing is divided into left and right sides two parts, be provided with impeller (15) in the casing of left side, impeller (15) connects motor (29), the impeller top connects loose metal axle (19) by axle sleeve (20), loose metal axle (19) is arranged in the storage bin hopper (18), be provided with adjustable plate (26) between two side box bodies, adjustable plate (26) connects the adjusting device that is arranged on the right side casing, and the bottom of right side casing is a feed opening.
6. double powder-filling machine fro according to claim 5, it is characterized in that described adjusting device comprises the axis of guide (22), contiguous block (23), slide block (24), adjusts bolt (25) and bearing pin (30), be connected with contiguous block (23) on the axis of guide (22) and adjust bolt (25), contiguous block (23) is gone up and is connected slide block (24), slide block (24) connects bearing pin (30) again, the fixedly connected adjustable plate of bearing pin (30) (26).
7. double powder-filling machine fro according to claim 5 is characterized in that being provided with striker plate (21) between storage bin hopper (18) and casing (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202244113U CN201490265U (en) | 2009-08-25 | 2009-08-25 | Double-station powder filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202244113U CN201490265U (en) | 2009-08-25 | 2009-08-25 | Double-station powder filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201490265U true CN201490265U (en) | 2010-05-26 |
Family
ID=42429133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202244113U Expired - Lifetime CN201490265U (en) | 2009-08-25 | 2009-08-25 | Double-station powder filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201490265U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102136578A (en) * | 2011-02-10 | 2011-07-27 | 淄博鑫旭机电设备有限公司 | Fully automatic rapid powder filling system |
| CN103811722A (en) * | 2012-05-29 | 2014-05-21 | 南京合进机电科技有限公司 | Jet paste filling device |
| CN103811724A (en) * | 2014-02-14 | 2014-05-21 | 肇庆理士电源技术有限公司 | Lead-acid storage battery tubular plate powder filling device |
| CN105161677A (en) * | 2015-09-24 | 2015-12-16 | 淄博火炬能源有限责任公司 | Automatic powder filling and bottom sealing integrated machine |
| CN105834381A (en) * | 2016-06-14 | 2016-08-10 | 昆山莱捷有色金属有限公司 | Multifunctional material separating work table |
-
2009
- 2009-08-25 CN CN2009202244113U patent/CN201490265U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102136578A (en) * | 2011-02-10 | 2011-07-27 | 淄博鑫旭机电设备有限公司 | Fully automatic rapid powder filling system |
| CN102136578B (en) * | 2011-02-10 | 2013-03-13 | 淄博鑫旭电源科技有限公司 | Fully automatic rapid powder filling system |
| CN103811722A (en) * | 2012-05-29 | 2014-05-21 | 南京合进机电科技有限公司 | Jet paste filling device |
| CN103811724A (en) * | 2014-02-14 | 2014-05-21 | 肇庆理士电源技术有限公司 | Lead-acid storage battery tubular plate powder filling device |
| CN103811724B (en) * | 2014-02-14 | 2015-11-25 | 肇庆理士电源技术有限公司 | A kind of lead acid accumulator tubular plate powder filling device |
| CN105161677A (en) * | 2015-09-24 | 2015-12-16 | 淄博火炬能源有限责任公司 | Automatic powder filling and bottom sealing integrated machine |
| CN105161677B (en) * | 2015-09-24 | 2018-05-25 | 淄博火炬能源有限责任公司 | Automatic powder filling back cover all-in-one machine |
| CN105834381A (en) * | 2016-06-14 | 2016-08-10 | 昆山莱捷有色金属有限公司 | Multifunctional material separating work table |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: ZIBO TORCH ENERGY CO., LTD. Free format text: FORMER NAME: ZIBO ACCUMULATOR FACTORY |
|
| CP03 | Change of name, title or address |
Address after: 255056 mailbox center, Zibo battery factory, Zibo, Shandong ninth, China Patentee after: Zibo Torch Energy Co., Ltd. Address before: 255056 box ninth, Zibo City, Zhangdian District, Shandong, Zibo Patentee before: Zibo Accumulator Factory |
|
| CX01 | Expiry of patent term |
Granted publication date: 20100526 |
|
| CX01 | Expiry of patent term |