CN201486816U - Air compressor residual heat water exchanger - Google Patents

Air compressor residual heat water exchanger Download PDF

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Publication number
CN201486816U
CN201486816U CN200920167675XU CN200920167675U CN201486816U CN 201486816 U CN201486816 U CN 201486816U CN 200920167675X U CN200920167675X U CN 200920167675XU CN 200920167675 U CN200920167675 U CN 200920167675U CN 201486816 U CN201486816 U CN 201486816U
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air compressor
water
bucket
closely
oil
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Expired - Fee Related
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CN200920167675XU
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Chinese (zh)
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窦可贤
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Individual
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Abstract

The utility model discloses an air compressor residual heat water exchanger, which comprises an inner barrel, an outer barrel tightly wrapped at the outer side of the inner barrel, a closed cavity formed by the outer side of the inner barrel and the inner side of the outer barrel, a copper pipe tightly wound at the inner end of the closed cavity, a water inlet arranged at the top end of the inner barrel, a connecting through hole arranged between the lower part of the inner barrel and the closed cavity, and a water outlet arranged at the upper part of the outer barrel; the upper end and the lower end of the copper pipe are respectively and tightly connected with an upper oil distribution pipe and a lower oil distribution pipe, the oil distribution pipes are tightly connected with a plurality of copper pipes, and the plurality of copper pipes are inserted and wound on the outer side of the inner barrel; the upper oil distributing pipe and the lower oil distributing pipe are respectively connected in series with a hot oil outlet of the air compressor, and an oil return inlet of the air compressor is tightly connected. The utility model discloses a small investment, the energy can be saved utilizes the current condition of mill to install and use, under the condition that does not consume new energy, the ingenious waste heat that utilizes original air compressor machine heats cold water, has excellent energy-concerving and environment-protective performance.

Description

空压机余热水交换器 Air compressor waste heat exchanger

技术领域technical field

本实用新型涉及一种空压机余热利用装置,尤其涉及一种空压机余热转化率高的空压机余热水交换器。The utility model relates to an air compressor waste heat utilization device, in particular to an air compressor waste heat exchanger with high conversion rate of the air compressor waste heat.

背景技术Background technique

一般每家工厂需要为员工提供一些便利的生活设施,比如,冲凉的热水,现有的解决方式包括燃煤锅炉,柴油炉,石油气炉,太阳能,空气能热泵等,这些方式均各有利弊,但是无一例外的均需要消耗燃煤,柴油,石油气,电能等能源才能得到舒服的热水,而这些购置这些设备均需要一笔价格不菲投资,建成设备后还得继续消耗能源才能运作。因此能够利用工厂的现有条件,比如:空压机的余热,不消耗其它能源就能得到舒服的热水,就成为节省能源的首选。Generally, each factory needs to provide some convenient living facilities for employees, such as hot water for showering. Existing solutions include coal-fired boilers, diesel furnaces, petroleum gas furnaces, solar energy, air energy heat pumps, etc., each of which has its own advantages. There are pros and cons, but without exception, coal, diesel, petroleum gas, electric energy and other energy sources are required to obtain comfortable hot water, and the purchase of these devices requires a high investment, and energy consumption will continue after the equipment is completed to work. Therefore, being able to use the existing conditions of the factory, such as: the waste heat of the air compressor, to obtain comfortable hot water without consuming other energy sources, has become the first choice for energy saving.

实用新型内容Utility model content

本实用新型的目的在于,克服现有技术的上述缺陷,提供一种节省能源,巧妙利用工厂现有条件的解决热水问题的空压机余热水交换器。The purpose of this utility model is to overcome the above-mentioned defects of the prior art, and provide an air compressor waste water heat exchanger which can save energy and skillfully utilize the existing conditions of the factory to solve the problem of hot water.

为实现所述目的,本实用新型提供的技术方案如下:构造一种空压机余热水交换器,包括内桶,紧密包设在内桶外侧的外桶,该内桶外侧与外桶内侧形成的密闭腔体,紧密绕接在密闭腔体内端的铜管,所述内桶顶端设有进水口,所述内桶下部与密闭腔体间设有一联通孔,所述外桶上部开设有一水出口。In order to achieve the above purpose, the technical solution provided by the utility model is as follows: construct an air compressor waste water heat exchanger, including an inner barrel, and an outer barrel tightly wrapped outside the inner barrel, and the airtight seal formed between the inner barrel and the outer barrel The cavity is tightly connected to the copper pipe at the inner end of the airtight cavity, the top of the inner barrel is provided with a water inlet, the lower part of the inner barrel and the airtight cavity is provided with a communication hole, and the upper part of the outer barrel is provided with a water outlet.

所述铜管上端、下端分别与上分油管、下分油管紧密连接,所述分油管均与若干铜管紧密连接,所述若干铜管穿插绕接在内桶外侧;所述上、下分油管分别串接于空压机热油出口、空压机回油进口,令热油流经铜管将热量传递并被流过腔体内的冷水吸收从而产生热水,水温度与流量成反比与吸热时间成正比,其流量和时间受电子温控器控制,并达到调整温度功能。The upper end and the lower end of the copper pipe are closely connected with the upper oil distribution pipe and the lower oil distribution pipe respectively, and the oil distribution pipes are closely connected with several copper pipes, and the several copper pipes are interspersed and wound on the outside of the inner barrel; the upper and lower oil distribution pipes They are respectively connected in series to the hot oil outlet of the air compressor and the oil return inlet of the air compressor, so that the hot oil flows through the copper tube to transfer heat and is absorbed by the cold water flowing through the cavity to generate hot water. The water temperature is inversely proportional to the flow rate and the suction The heating time is directly proportional, and its flow and time are controlled by the electronic temperature controller, and the function of adjusting temperature is achieved.

所述内桶上端及下端分别设有上、下凹槽,所述上、下分油管分别紧密设置在上、下凹槽内;所述联通孔开设在下凹槽与内桶连接处。The upper and lower ends of the inner barrel are respectively provided with upper and lower grooves, and the upper and lower oil distribution pipes are respectively tightly arranged in the upper and lower grooves; the communication hole is opened at the connection between the lower groove and the inner barrel.

所述进水口与冷水管道紧密连接,所述出水口与热水管道紧密连接。The water inlet is closely connected with the cold water pipeline, and the water outlet is closely connected with the hot water pipeline.

所述外桶外端套设有一保温层,为使得本交换器外观漂亮,所述外桶外端还可以套设有一箱体,将外桶等部件全部固定安装箱体内,使用更加方便。The outer end of the outer barrel is covered with an insulating layer. In order to make the exchanger look beautiful, a box body can also be set over the outer end of the outer barrel, and all components such as the outer barrel are fixed in the box, which is more convenient to use.

本实用新型的工作原理是:利用空压机在工作时产生的100℃左右高温热油,在循环流动中通过若干浸泡于流动冷水中的铜管将热量传递至冷水,从而实现对流动的冷水进行加热,再通过水的流动来不断带走油管的热量,既可以减低油管内热油温度20~40℃,又可以将冷水加热温度10~50℃,满足工厂员工冲凉等需要,既节能又环保,值得广大工厂大力推广,能降低工厂的能源消耗,具有节能环保的功效。The working principle of the utility model is: using the high temperature hot oil of about 100 ℃ generated by the air compressor during work, the heat is transferred to the cold water through a number of copper tubes soaked in the flowing cold water in the circulating flow, so as to realize the cooling of the flowing cold water. Heating, and then the heat of the oil pipe is continuously taken away by the flow of water, which can not only reduce the temperature of the hot oil in the oil pipe by 20-40°C, but also heat the temperature of the cold water by 10-50°C, meeting the needs of factory employees for showering, etc., which is energy-saving and efficient. Environmental protection is worthy of vigorous promotion by factories. It can reduce the energy consumption of factories and has the effect of energy saving and environmental protection.

本实用新型的有益之处是,投资少,节省能源,利用工厂现有的条件即可安装使用,在不消耗新的能源的情况下,巧妙的利用原有空压机的余热来加热冷水,具有优异的节能环保的性能。The benefit of the utility model is that it has less investment, saves energy, and can be installed and used by using the existing conditions of the factory. Without consuming new energy, the waste heat of the original air compressor is cleverly used to heat the cold water. It has excellent performance of energy saving and environmental protection.

附图说明Description of drawings

下面结合附图及较佳实施例就本实用新型所述的一种的具体技术方案作进一步的说明。A specific technical solution of the utility model will be further described below in conjunction with the accompanying drawings and preferred embodiments.

图1是本实用新型的结构原理图图;Fig. 1 is a structural principle diagram figure of the present utility model;

图2是本实用新型的箱体图;Fig. 2 is a casing diagram of the utility model;

具体实施方式Detailed ways

参阅图1所示的空压机余热水交换器,包括内桶1,紧密包设在内桶外侧的外桶2,该内桶外侧与外桶内侧形成的密闭腔体3,紧密绕接在密闭腔体内端的铜管4,所述内桶1顶端设有进水口12,所述内桶下部与密闭腔体间设有一联通孔21,所述外桶上部开设有一水出口14。Refer to the air compressor waste water heat exchanger shown in Figure 1, which includes an inner barrel 1 and an outer barrel 2 tightly wrapped outside the inner barrel. The copper pipe 4 at the inner end, the top of the inner barrel 1 is provided with a water inlet 12, the lower part of the inner barrel and the airtight cavity is provided with a communication hole 21, and the upper part of the outer barrel is provided with a water outlet 14.

所述铜管4上端、下端分别与上分油管42、下分油管44紧密连接,所述上、下分油管42、44分别与两列铜管43、45紧密连接,该每列铜管43、45分别由三支铜管431、433、435及451、453、455相连。该每列铜管43、45分别穿插绕接在内桶外侧;所述上、下分油管42、44分别与空压机热油出口46、空压机回油进口47紧密连接。The upper and lower ends of the copper pipe 4 are closely connected with the upper oil distribution pipe 42 and the lower oil distribution pipe 44 respectively, and the upper and lower oil distribution pipes 42, 44 are closely connected with two rows of copper pipes 43, 45 respectively, and each row of copper pipes 43 , 45 are respectively connected by three copper pipes 431, 433, 435 and 451, 453, 455. The copper pipes 43 and 45 of each row are respectively interspersed and wound outside the inner barrel; the upper and lower oil distribution pipes 42 and 44 are closely connected with the hot oil outlet 46 of the air compressor and the oil return inlet 47 of the air compressor respectively.

所述内桶1上端及下端分别设有上、下凹槽11、13,所述上、下分油管42、44分别紧密设置在上、下凹槽11、13内;所述联通孔21开设在下凹槽13与内桶1连接处。The upper and lower ends of the inner barrel 1 are respectively provided with upper and lower grooves 11, 13, and the upper and lower oil distribution pipes 42, 44 are tightly arranged in the upper and lower grooves 11, 13 respectively; The connection between the groove 13 and the inner tub 1 .

所述进水口12与冷水管道紧密连接,所述出水口14与热水管道紧密连接。The water inlet 12 is closely connected with the cold water pipeline, and the water outlet 14 is closely connected with the hot water pipeline.

所述外桶外端套设有一保温层5。The outer end of the outer barrel is covered with a thermal insulation layer 5 .

参阅图2所示的本实用新型的箱体图,为使得本交换器外观漂亮,所述外桶2外端还可以套设有一箱体6,将外桶2等部件全部固定安装箱体内,使用更加方便。Referring to the box diagram of the utility model shown in Fig. 2, in order to make the appearance of the exchanger beautiful, the outer end of the outer barrel 2 can also be provided with a box body 6, and all parts such as the outer barrel 2 are fixed in the box. It is more convenient to use.

以上所述的仅是本实用新型的原理和较佳实施例。应当指出,对于本领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干的变型和改进,也应视为属于本实用新型的保护范围。What has been described above is only the principle and preferred embodiments of the present utility model. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the principle of the utility model, which should also be regarded as belonging to the protection scope of the utility model.

Claims (5)

1. residual heat of air compressor water exchanger, it is characterized in that: comprise interior bucket, the outer bucket in the bucket outside in closely being packaged in, should in the bucket outside and the inboard airtight cavity that forms of outer bucket, closely solderless wrapped connection is at the copper pipe of airtight cavity the inner, the bucket top is provided with water intake in described, is provided with a linked hole between described interior bucket bottom and airtight cavity, and described outer bucket top offers a water out.
2. residual heat of air compressor water exchanger according to claim 1, it is characterized in that: described copper pipe upper end, lower end closely are connected with last oil distributing pipe, following oil distributing pipe respectively, described oil distributing pipe all closely is connected with some copper pipes, and described some copper pipes intert solderless wrapped connection in the interior bucket outside; Described upper and lower oil distributing pipe is serially connected with the air compressor hot oil outlet respectively, closely is connected with air compressor hot oil outlet, air compressor oil return import.
3. residual heat of air compressor water exchanger according to claim 1 and 2 is characterized in that: bucket upper end and lower end are respectively equipped with upper and lower groove in described, and described upper and lower oil distributing pipe closely is arranged in the upper and lower groove respectively; Described linked hole is opened in low groove and interior bucket joint.
4. residual heat of air compressor water exchanger according to claim 1, it is characterized in that: described water intake closely is connected with cold water pipes, and described water outlet closely is connected with hot water pipeline.
5. residual heat of air compressor water exchanger according to claim 1 is characterized in that: described outer bucket outer end is arranged with a thermal insulation layer, the sheathed casing in described outer bucket outer end.
CN200920167675XU 2009-07-28 2009-07-28 Air compressor residual heat water exchanger Expired - Fee Related CN201486816U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200920167675XU CN201486816U (en) 2009-07-28 2009-07-28 Air compressor residual heat water exchanger

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Application Number Priority Date Filing Date Title
CN200920167675XU CN201486816U (en) 2009-07-28 2009-07-28 Air compressor residual heat water exchanger

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CN201486816U true CN201486816U (en) 2010-05-26

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Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108266012A (en) * 2018-01-17 2018-07-10 中铁隆工程集团有限公司 A kind of sandstone feed bin for winter construction

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108266012A (en) * 2018-01-17 2018-07-10 中铁隆工程集团有限公司 A kind of sandstone feed bin for winter construction

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100526

Termination date: 20110728