CN201482753U - Cleaning device for water treatment aeration system - Google Patents
Cleaning device for water treatment aeration system Download PDFInfo
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- CN201482753U CN201482753U CN2009201868745U CN200920186874U CN201482753U CN 201482753 U CN201482753 U CN 201482753U CN 2009201868745 U CN2009201868745 U CN 2009201868745U CN 200920186874 U CN200920186874 U CN 200920186874U CN 201482753 U CN201482753 U CN 201482753U
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- 238000005273 aeration Methods 0.000 title claims abstract description 42
- 238000004140 cleaning Methods 0.000 title claims abstract description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 11
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 abstract description 52
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 abstract description 26
- 235000019253 formic acid Nutrition 0.000 abstract description 26
- 239000003595 mist Substances 0.000 abstract description 4
- 239000007921 spray Substances 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000005276 aerator Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000002253 acid Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 231100000045 chemical toxicity Toxicity 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920011532 unplasticized polyvinyl chloride Polymers 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/10—Biological treatment of water, waste water, or sewage
Landscapes
- Aeration Devices For Treatment Of Activated Polluted Sludge (AREA)
Abstract
本实用新型涉及一种水处理曝气系统的清洗装置,由清洗液容器,计量泵,输入管路,中间管路,输出管路,安全保护管路,回流管路,二位三通阀,安全阀,雾化喷嘴等组成;由计量泵将容器内的清洗液送入管路,通过管路末端连接雾化喷嘴,形成雾状清洗液喷入曝气通道,对曝气系统进行清洗。本实用新型利用甲酸溶液在曝气设备正常工作的同时自动高效地完成曝气设备清洗工作,结构合理,工作安全,避免设备停机和人工清洗等费时费力的低效工作,可以方便有效地实现曝气设备的日常维护;不仅能有效提高曝气效率,而且可以防止鼓风机带负载运行,有效地节约能耗。
The utility model relates to a cleaning device for a water treatment aeration system, which consists of a cleaning liquid container, a metering pump, an input pipeline, an intermediate pipeline, an output pipeline, a safety protection pipeline, a return pipeline, a two-position three-way valve, It consists of safety valve, atomizing nozzle, etc.; the metering pump sends the cleaning liquid in the container into the pipeline, and connects the atomizing nozzle through the end of the pipeline to form a mist cleaning liquid and spray it into the aeration channel to clean the aeration system. The utility model utilizes the formic acid solution to automatically and efficiently complete the cleaning work of the aeration equipment while the aeration equipment is working normally. Daily maintenance of aeration equipment; not only can effectively improve the aeration efficiency, but also can prevent the blower from running with load, effectively saving energy consumption.
Description
技术领域technical field
本实用新型涉及水处理领域,尤其涉及水处理曝气系统的清洗装置。The utility model relates to the field of water treatment, in particular to a cleaning device for an aeration system for water treatment.
背景技术Background technique
曝气系统是水处理系统中的一个重要组成部分,尤其在污水池中,通过曝气使水中溶解含有适量的氧气,可以保持水处理中的污水处理菌群存活并有效工作,因此含氧量是非常重要的一个参数。微孔曝气器可以产生非常细密的气泡,有效增加了气泡和水接触界面的面积,极大的提高了溶氧效率。因此在现代化的水处理设备中应用越来越广泛。The aeration system is an important part of the water treatment system, especially in the sewage tank, through aeration to dissolve the appropriate amount of oxygen in the water, it can keep the sewage treatment bacteria in the water treatment alive and work effectively, so the oxygen content is a very important parameter. The microporous aerator can generate very fine air bubbles, which effectively increases the contact interface area between air bubbles and water, and greatly improves the efficiency of dissolved oxygen. Therefore, it is more and more widely used in modern water treatment equipment.
但是同时由于微孔曝气器的孔非常微小,极其容易堵塞。曝气器堵塞的原因通常是由于钙质、铁类积垢造成,例如进入曝气器细孔的微粒。如果设备长期连续曝气,堵塞率很低;但是如果曝气中断,例如:由于电力不足或者相关工艺原因,设备停止曝气,此时水的压力会使微粒或者污物进入曝气器细孔造成堵塞。堵塞将增加空气背压,导致鼓风机加载工作,从而导致额外的能量消耗。But at the same time, because the pores of the microporous aerator are very small, they are extremely easy to block. The cause of clogged aerators is usually due to calcareous, ferrous deposits such as particles entering the fine pores of the aerator. If the equipment is continuously aerated for a long time, the clogging rate is very low; but if the aeration is interrupted, for example: due to insufficient power or related process reasons, the equipment stops aeration, and the pressure of the water will cause particles or dirt to enter the pores of the aerator cause blockage. A blockage will increase air back pressure, causing the blower to work harder, resulting in additional energy consumption.
因此需要清洗堵塞的曝气器,通常会采用以下方法:一种是排干水池,用高压水或者清洗剂与刷子进行清洗;另一种是将曝气组移出水池,拆下曝气器,逐一清洗。这些方法不仅需要暂停设备的正常运行,而且需要人工进行清洗,费时费力而且低效,严重影响了整套水处理系统的正常运行。Therefore, it is necessary to clean the clogged aerator. The following methods are usually used: one is to drain the pool and clean it with high-pressure water or cleaning agent and brush; the other is to move the aeration group out of the pool and remove the aerator. Wash them one by one. These methods not only need to suspend the normal operation of the equipment, but also require manual cleaning, which is time-consuming, laborious and inefficient, and seriously affects the normal operation of the entire water treatment system.
对于曝气系统的清洗,85%的甲酸是一种理想的化学清洗剂,能强力且有效的溶解大多数曝气器微孔的积垢。同时,它使用比较安全方便,不会影响生物和菌种生长过程,也不会腐蚀曝气系统常用的ABS、UPVC塑料管、不锈钢管件、橡胶膜片,镀锌管在一定程度上也能耐甲酸的腐蚀。但是在人工清洗时,不可避免地存在着甲酸和人体皮肤直接接触的潜在危险,虽然是弱酸,但是依然还是有腐蚀作用和化学毒性,因此需要必要的防护措施。For the cleaning of the aeration system, 85% formic acid is an ideal chemical cleaning agent, which can powerfully and effectively dissolve the fouling in the micropores of most aerators. At the same time, it is safe and convenient to use, will not affect the growth process of organisms and bacteria, and will not corrode ABS, UPVC plastic pipes, stainless steel pipe fittings, rubber diaphragms commonly used in aeration systems, and galvanized pipes can also withstand formic acid to a certain extent of corrosion. However, during manual cleaning, there is unavoidably the potential danger of direct contact between formic acid and human skin. Although it is a weak acid, it still has corrosive effects and chemical toxicity, so necessary protective measures are required.
实用新型内容Utility model content
针对现有技术中为了解决曝气器的堵塞问题,需要停止曝气设备运行,采用人工清洗曝气系统,费时费力低效且存在安全隐患等问题,提供一种水处理曝气系统的清洗装置,其具有方便安全、高效以及能在设备正常运行条件下进行自动清洗的优点。In order to solve the clogging problem of the aerator in the prior art, it is necessary to stop the operation of the aeration equipment and use manual cleaning of the aeration system, which is time-consuming, laborious, inefficient and has potential safety hazards, etc., a cleaning device for the water treatment aeration system is provided , which has the advantages of convenience, safety, high efficiency, and automatic cleaning under normal operating conditions of the equipment.
本实用新型所采用的技术方案如下:The technical scheme adopted in the utility model is as follows:
一种水处理曝气系统的清洗装置,包括清洗液容器,输入管路一端置入清洗液容器内,输入管路的另一端连接在计量泵的输入端,计量泵连接电机及控制器,通过电机驱动并由控制器控制;在计量泵的输出端连接有第一中间管路,第一中间管路的末端连接有第一三通的入口;第一三通的出口通过第二中间管路连接在二位三通阀的第一通路口;第一三通的另一出口通过安全阀、安全保护管路与第二三通的入口连接,二位三通阀的第二通路口与第二三通的另一入口连接,第二三通的出口连接回流管路,回流管路接回清洗液容器内;二位三通阀的第三通路口连接输出管路,在输出管路的终端连接雾化喷嘴。A cleaning device for a water treatment aeration system, including a cleaning liquid container, one end of an input pipeline is placed in the cleaning liquid container, the other end of the input pipeline is connected to the input end of a metering pump, and the metering pump is connected to a motor and a controller. The motor is driven and controlled by the controller; the output end of the metering pump is connected to the first intermediate pipeline, and the end of the first intermediate pipeline is connected to the inlet of the first three-way; the outlet of the first three-way passes through the second intermediate pipeline It is connected to the first passage port of the two-position three-way valve; the other outlet of the first three-way is connected to the inlet of the second three-way through a safety valve and a safety protection pipeline, and the second passage port of the two-position three-way valve is connected to the second passage port of the second three-way valve. The other inlet of the two-position three-way valve is connected, the outlet of the second three-way connection is connected to the return pipeline, and the return pipeline is connected to the cleaning liquid container; the third passage port of the two-position three-way valve is connected to the output pipeline, and at the The terminal is connected to an atomizing nozzle.
所述输出管路的终端通过快速接头连接雾化喷嘴。The terminal of the output pipeline is connected to the atomizing nozzle through a quick connector.
本实用新型结构合理,工作安全,可以在曝气设备正常工作的同时自动高效地完成曝气设备清洗工作,避免设备停机和人工清洗等费时费力的低效工作和危险,可以方便有效地实现曝气设备的日常维护;经常进行曝气系统的清洗,不仅能有效提高曝气的效率,而且可以防止鼓风机带负载运行,有效地节约能耗。The utility model has reasonable structure and safe operation, can automatically and efficiently complete the cleaning work of the aeration equipment while the aeration equipment is working normally, avoids time-consuming and laborious inefficient work and dangers such as equipment shutdown and manual cleaning, and can conveniently and effectively realize aeration. Routine maintenance of aeration equipment; frequent cleaning of the aeration system can not only effectively improve the efficiency of aeration, but also prevent the blower from running with load, effectively saving energy consumption.
附图说明Description of drawings
图1为本实用新型结构的示意图;Fig. 1 is the schematic diagram of the utility model structure;
图2为本实用新型结构的主视图;Fig. 2 is the front view of structure of the present utility model;
图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4为二位三通阀在工作状态的示意图;Fig. 4 is a schematic diagram of a two-position three-way valve in a working state;
图5为二位三通阀在关闭状态的示意图;Fig. 5 is a schematic diagram of a two-position three-way valve in a closed state;
图6为雾化喷嘴和快速接头示意图;Fig. 6 is a schematic diagram of an atomizing nozzle and a quick connector;
图7为雾化喷嘴在直管上的安装示意图,局部剖视;Figure 7 is a schematic diagram of the installation of the atomizing nozzle on the straight pipe, a partial cross-sectional view;
图8为雾化喷嘴在弯管上的安装示意图,局部剖视。Fig. 8 is a schematic diagram of the installation of the atomizing nozzle on the elbow, a partial cross-sectional view.
具体实施方式Detailed ways
根据附图1具体说明本实用新型的工作原理:水处理曝气系统清洗装置由以下部分组成:清洗液容器,计量泵,安全阀,二位三通阀,控制器,管路和雾化喷嘴。在计量泵的驱动下,清洗液容器的甲酸溶液被抽出,通过二位三通阀,再经过雾化喷嘴,甲酸溶液形成雾状喷入曝气通道,在曝气时带有甲酸的空气把曝气器膜片微孔内的积垢去除掉,使曝气器保持清洁并处于最佳运行状态。控制器与计量泵电气连接,提供计量泵的电源和设置其运行时间,控制器采用已有技术。如果遇到故障例如雾化喷嘴阻塞,此时安全阀自动开启将甲酸溶液通过回流路线返回到清洗液容器。清洗机工作结束后,转换二位三通阀将供酸软管中的余酸通过回流路线返回到清洗液容器。上述计量泵,安全阀,二位三通阀均采用市售商品。The working principle of the utility model is specifically described according to accompanying drawing 1: the cleaning device of the water treatment aeration system is composed of the following parts: cleaning liquid container, metering pump, safety valve, two-position three-way valve, controller, pipeline and atomizing nozzle . Driven by the metering pump, the formic acid solution in the cleaning liquid container is pumped out, passes through the two-position three-way valve, and then passes through the atomizing nozzle. The formic acid solution forms a mist and sprays into the aeration channel. The fouling in the micropores of the aerator diaphragm is removed, keeping the aerator clean and operating at its best. The controller is electrically connected with the metering pump, provides the power supply of the metering pump and sets its running time, and the controller adopts the prior art. In case of failure such as blockage of the atomizing nozzle, the safety valve is automatically opened to return the formic acid solution to the cleaning solution container through the return line. After the cleaning machine is finished, switch the two-position three-way valve to return the residual acid in the acid supply hose to the cleaning solution container through the return line. Above-mentioned metering pump, safety valve, two-position three-way valve all adopt commercial goods.
结合图2和图3具体说明本实用新型的结构特征。在机架1的下部设置有放置85%甲酸的清洗液容器16,有一条输入管路2通入清洗液容器16,输入管路2采用PVC软管。在输入管路2中部设置现有技术的过滤器3,可以过滤甲酸中的杂质,防止固体杂质进入泵和后续管路。输入管路2的末端连接在计量泵4的输入端,计量泵4固定在机架1上;计量泵4采用电机5驱动。见图2、图3,在计量泵4的输出端连接有第一中间管路6,其末端连接在第一三通7的入口;见图2、图4和图5,第一三通7的一端出口通过第二中间管路8连接在二位三通阀9的第一通路口I;第一三通7的另一端出口通过弹簧密封式安全阀10与安全保护管路11以及第二三通12连接在二位三通阀9的第二通路口II,如图2所示,第二三通12的另一个通路口连接着回流管路17,回流管路17工作时插入清洗液容器16。二位三通阀9的第三通路口III连接图3中所示的输出管路13,输出管路13也可采用PVC软管,方便柔性弯曲和连接于曝气管道。在输出管路13的出口端连接有快速接头14,其可以与雾化喷嘴15的接头相连接,也可以与雾化喷嘴15的接头快速分离。The structural features of the utility model will be described in detail in conjunction with Fig. 2 and Fig. 3 . The bottom of the
见图2至图5,在工作时,计量泵4在电机5的驱动下,将甲酸从清洗液容器中通过输入管路2吸入,由输入管路2中间设置的过滤器3进行过滤,甲酸吸入计量泵4并通过第一中间管路6到达其末端的第一三通7。第一路甲酸通过第一三通7的一个出口到达第二中间管路8与二位三通阀9,正常工作时二位三通阀9设置为如图4所示的工作状态,此时第一通路口I和第三通路口III连通,第二通路口II被封堵,因此第二中间管路8中的甲酸通过二位三通阀9到达输出管路13;由于在正常工作时,管道内甲酸压力未达到安全阀10的阀值,因此通过第一三通7的另一个出口的第二路甲酸被安全阀10所阻隔,不能进入安全保护管路11。此时第一路甲酸溶液通过输出管路13到达快速接头14和雾化喷嘴15,在压力的作用下被雾化喷入曝气管道19,对曝气管道和曝气器进行清洗。当清洗工作结束,将二位三通阀9转向至如图5所示的关闭位置,此时二位三通阀9的第二通路口II和第三通路口III连通,第一通路口I被封堵,此时操作者从曝气管道上卸下雾化喷嘴并抬高输出管路13,在重力作用下输出管路13中的剩余甲酸通过二位三通阀9流入安全保护管路11,在经过第二三通12时转入回流管路17,从而回流至清洗液容器16。See Fig. 2 to Fig. 5, when working, the
当设备出现异常,例如雾化喷嘴15阻塞,此时整个管路内的甲酸溶液压力增大,超过安全阀10所设定的阀值,此时安全阀10开启,由计量泵4泵入的甲酸溶液不能通过第一三通7进入第二中间管路8和二位三通阀9而到达输出管路13,只能通过开启的安全阀10进入安全保护管路11,通过第二三通12流入回流管路17,从而回流至清洗液容器16,以防止甲酸溶液压力太大导致管道泄露危险或者损坏设备。When there is an abnormality in the equipment, such as the
如图6所示,输出管路的出口端设置有快速母接头14,同时雾化喷嘴15侧也设置对应的快速公接头。快速接头14可以直接快速方便地从雾化喷嘴15的接头端安装或者拆卸,上述快速公母接头采用的公知的现有技术和标准零件。As shown in FIG. 6 , a quick
如图7和图8所示,在曝气管道19上开有孔,在孔上安装公知的内丝外接件18,以方便安装雾化喷嘴15。雾化喷嘴15可以通过内丝外接件18长期安装在曝气管道19上,也可以从曝气管道19上拆卸,平时用堵头堵住曝气管道19上的内丝外接件18,清洗时去掉堵头,安装上雾化喷嘴15。图7示出安装在直管上的状态,鼓风机将空气从图示左侧鼓入,而雾化喷嘴15将甲酸溶液形成雾状喷入曝气管道,被空气吸收同时带入后方曝气器。图8示出安装在弯管上的状态,同上,鼓风机将空气从图示左侧鼓入,而喷嘴15将甲酸溶液形成雾状喷入曝气管道19,被空气带入后方曝气器。由于在直管中雾化甲酸和空气流向垂直,而在弯管状态下雾化甲酸和空气流向平行,因此在弯管上安装雾化喷嘴的效果比在直管上安装效果更好,且不易引起甲酸在管壁上沉积,影响清洗效果。通常来说,建议将雾化喷嘴15安装在曝气管道19的弯管段,在条件不允许或者空间限制的情况下,可以安装在曝气管道19的直管段上。As shown in FIGS. 7 and 8 , there are holes on the
以上描述是对本实用新型的解释,不是对实用新型的限定,本实用新型所限定的范围参见权利要求,在不违背本实用新型的精神的情况下,本实用新型可以作任何形式的修改。The above description is an explanation of the utility model, not a limitation of the utility model. For the limited scope of the utility model, please refer to the claims. The utility model can be modified in any form without violating the spirit of the utility model.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201868745U CN201482753U (en) | 2009-08-05 | 2009-08-05 | Cleaning device for water treatment aeration system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201868745U CN201482753U (en) | 2009-08-05 | 2009-08-05 | Cleaning device for water treatment aeration system |
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| Publication Number | Publication Date |
|---|---|
| CN201482753U true CN201482753U (en) | 2010-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201868745U Expired - Lifetime CN201482753U (en) | 2009-08-05 | 2009-08-05 | Cleaning device for water treatment aeration system |
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| Country | Link |
|---|---|
| CN (1) | CN201482753U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105772462A (en) * | 2016-04-26 | 2016-07-20 | 江苏荆溪环保设备有限公司 | Pickling device for aerator |
| CN107020268A (en) * | 2017-06-01 | 2017-08-08 | 广西柳州银海铝业股份有限公司 | Hot-rolling mill on-line rinsing device |
-
2009
- 2009-08-05 CN CN2009201868745U patent/CN201482753U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105772462A (en) * | 2016-04-26 | 2016-07-20 | 江苏荆溪环保设备有限公司 | Pickling device for aerator |
| CN107020268A (en) * | 2017-06-01 | 2017-08-08 | 广西柳州银海铝业股份有限公司 | Hot-rolling mill on-line rinsing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20100526 Effective date of abandoning: 20090805 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20100526 Effective date of abandoning: 20090805 |