CN201482520U - Viscous material crusher - Google Patents

Viscous material crusher Download PDF

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Publication number
CN201482520U
CN201482520U CN2009201564788U CN200920156478U CN201482520U CN 201482520 U CN201482520 U CN 201482520U CN 2009201564788 U CN2009201564788 U CN 2009201564788U CN 200920156478 U CN200920156478 U CN 200920156478U CN 201482520 U CN201482520 U CN 201482520U
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plate
crawler
strike plate
viscous material
material crusher
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罗旭东
聂建平
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Changsha Kaiyuan Electromechanical Equipments Co Ltd
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Changsha Kaiyuan Electromechanical Equipments Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
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    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

本实用新型公开了一种粘湿物料破碎机,包括机体及其内部的锤头,机体顶部设有进料口,底部设有下料斗,锤头前面设有可以回转的履带式承击板,履带式承击板竖向布置并呈斜坡状,其上、下传动轴上分别固定一对同步链轮,每一个链节上固定一块承击板,电机驱动传动轴带动链轮连续旋转,形成活动的破碎板。该设备一方面可以防止物料在破碎腔进口处堆积,另一方面破坏了起拱的形成条件,使破碎腔进料顺畅,解决了锤式破碎机因容易堵塞而不能破碎粘湿物料以及物料在破碎机入口处因起拱而堵塞的问题,适于破碎湿度大、粘附性强的物料。

Figure 200920156478

The utility model discloses a viscous material crusher, which comprises a machine body and a hammer head inside. The top of the machine body is provided with a feeding port, the bottom is provided with a hopper, and the front of the hammer head is provided with a rotatable crawler-type bearing plate. The crawler strike plate is vertically arranged in a slope shape, and a pair of synchronous sprockets are respectively fixed on the upper and lower transmission shafts, and a strike plate is fixed on each chain link. The motor drives the drive shaft to drive the sprocket to rotate continuously, forming Active breaker plate. On the one hand, this equipment can prevent materials from accumulating at the entrance of the crushing cavity, on the other hand, it destroys the conditions for the formation of arches, so that the crushing cavity can be fed smoothly, and it solves the problem that the hammer crusher cannot crush sticky and wet materials due to easy blockage and the material is in the The problem of blockage at the entrance of the crusher due to arching is suitable for crushing materials with high humidity and strong adhesion.

Figure 200920156478

Description

粘湿物料破碎机 Viscous material crusher

技术领域technical field

本实用新型涉及煤质分析采样设备,具体地说是用于粉碎粘湿煤料的破碎机。The utility model relates to coal quality analysis and sampling equipment, in particular to a crusher for crushing sticky and wet coal materials.

背景技术Background technique

在商品煤采制化制样缩分系统中,采集的煤样粒度必须破碎到25mm以下才能缩分。为了减少扬尘,原煤在运输过程中,必须保持较高的湿度。这种煤含水量高、粘性大,由于环锤式破碎机锤头对物料的击打作用,粘湿物料以极高的速度砸向转子前面的固定破碎板,并牢固地粘附在上面,随着锤头的连续击打,物料会源源不断地堆积,引起破碎机入口处堵塞,另外,即使是比较干的样品,当瞬时煤流量大于破碎机的生产能力时,也会在入口处堆积起拱而堵塞破碎机。因此不管是单转子还是双转子的锤式破碎机,都不能破碎粘湿物料。In the commercial coal sampling system, the particle size of the collected coal sample must be broken to less than 25mm before it can be divided. In order to reduce dust, raw coal must maintain a high humidity during transportation. This kind of coal has high water content and high viscosity. Due to the impact of the hammer head of the ring hammer crusher on the material, the sticky and wet material hits the fixed crushing plate in front of the rotor at a very high speed and adheres firmly to it. With the continuous beating of the hammer head, the material will accumulate continuously, causing blockage at the entrance of the crusher. In addition, even for relatively dry samples, when the instantaneous coal flow rate is greater than the production capacity of the crusher, it will also accumulate at the entrance. Arching and blocking the crusher. Therefore, whether it is a single-rotor or double-rotor hammer crusher, it cannot crush sticky and wet materials.

实用新型内容Utility model content

针对现有技术存在的不足,本实用新型旨在提供一种专门用于破碎湿度大、粘附性强的物料的破碎机。Aiming at the deficiencies in the prior art, the utility model aims to provide a crusher specially used for crushing materials with high humidity and strong adhesion.

本实用新型采用的技术方案是:The technical scheme that the utility model adopts is:

一种粘湿物料破碎机,包括机体及其内部的锤头,机体顶部设有进料口,底部设有下料斗,所述锤头前面设有可以回转的履带式承击板。A crusher for viscous and wet materials, comprising a machine body and a hammer head inside. The top of the machine body is provided with a feeding port, and the bottom is provided with a hopper.

所述履带式承击板竖向布置并呈斜坡状,其上、下传动轴上分别固定一对同步链轮,每一个链节上固定一块承击板,电机驱动传动轴带动链轮连续旋转,形成活动的破碎板。The crawler-type strike plate is vertically arranged in a slope shape, and a pair of synchronous sprockets are respectively fixed on the upper and lower transmission shafts, and a strike plate is fixed on each chain link, and the motor drives the transmission shaft to drive the sprocket to rotate continuously , forming a movable broken plate.

所述履带式承击板与锤头相对区域的底部设有可以承受锤头冲击力的垫板。The bottom of the area where the crawler strike plate is opposite to the hammer head is provided with a backing plate that can withstand the impact force of the hammer head.

所述垫板通过垫板安装支架固定在机体内。The backing plate is fixed in the body through the backing plate mounting bracket.

所述履带式承击板由单独的电机经传动轴带动主动链轮驱动。The crawler strike plate is driven by a drive sprocket driven by a separate motor through a transmission shaft.

所述机体外侧在履带式承击板的上传动轴两端设有链条张紧装置。The outer side of the body is provided with a chain tensioning device at both ends of the upper drive shaft of the crawler strike plate.

所述进料口在履带式承击板前面设有导料板。The feed inlet is provided with a material guide plate in front of the crawler strike plate.

所述机体的墙板上在履带式承击板的后侧装有专门刮扫承击板上余料的刮板。The wall plate of the body is equipped with a scraper specially for scraping the remaining material on the strike plate on the rear side of the crawler strike plate.

所述刮板为抽插式刮板。The scraper is a pull-in scraper.

所述锤头底部设有弧形筛板。The bottom of the hammer head is provided with a curved sieve plate.

本实用新型将锤式破碎机转子前面的破碎板用可以回转的履带式承击板来代替。当物料喂到承击板上时,会随着承击板的旋转被强制喂到锤头的作用范围内,粘结在承击板上的物料则被锤头扫除,随着承击板的回转刮板可自动将余料刮除。这种履带式回转承击板一方面可以防止物料在破碎腔进口处堆积,另一方面破坏了起拱的形成条件,使破碎腔进料顺畅,解决了锤式破碎机因容易堵塞而不能破碎粘湿物料以及物料在破碎机入口处因起拱而堵塞的问题。The utility model replaces the crushing plate in front of the rotor of the hammer crusher with a rotatable crawler-type strike plate. When the material is fed to the strike plate, it will be forced to be fed into the action range of the hammer head with the rotation of the strike plate, and the material bonded to the strike plate will be swept away by the hammer head. The rotary scraper can automatically scrape off the remaining material. On the one hand, this crawler-type rotary bearing plate can prevent materials from accumulating at the entrance of the crushing chamber; Problems with sticky and wet materials and material jamming due to arching at the crusher inlet.

附图说明Description of drawings

图1是本实用新型的结构原理图;Fig. 1 is a structural principle diagram of the utility model;

图2是本实用新型的驱动结构示意图。Fig. 2 is a schematic view of the driving structure of the present utility model.

附图标记说明如下:The reference signs are explained as follows:

1——机架          2——电机安装座1——Frame 2——Motor mount

3——抽插式刮板    4——主动链轮3——Push-in scraper 4——Drive sprocket

5——垫板          6——链条5——Back plate 6——Chain

7——导料板        8——承击板7——Guide plate 8——Strike plate

9——锤头          10——筛板9——Hammer head 10——Sieve plate

11——下料斗       12——电机11——Lower hopper 12——Motor

13——轴承         14——传动轴13——Bearing 14——Drive shaft

15——垫板安装支架 16——链条张紧装置15——Back plate mounting bracket 16——Chain tensioning device

17——锤破电机17——hammer broken motor

具体实施方式Detailed ways

下面结合实施例和附图对本实用新型作进一步详细的说明。Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail.

如图1、2所示,该粘湿物料破碎机的机体顶部设有进料口,内部设有锤头9,底部设有下料斗11,锤头底部设有弧形筛板10,前面设有可以回转的履带式承击板,履带式承击板竖向布置并呈斜坡状,其上、下传动轴上分别固定一对同步链轮,每一个链节上固定一块承击板8,由单独的电机12经传动轴14带动主动链轮4旋转,由链条6带着承击板8就像坦克履带一样连续旋转,形成活动的破碎板,承击板8与锤头9相对区域的底部设有垫板5,可以承受锤头9的冲击力,提高破碎效率,垫板5通过垫板安装支架15固定在机体1内,机体外侧在履带式承击板的上传动轴两端设有链条张紧装置16,进料口在履带式承击板前面设有导料板7,机体1的墙板上在履带式承击板的后侧装有抽插式刮板3,专门刮扫承击板8上的余料。As shown in Figures 1 and 2, the top of the viscous material crusher is provided with a feed inlet, with a hammer 9 inside, a lower hopper 11 at the bottom, an arc-shaped sieve plate 10 at the bottom of the hammer, and a front There are crawler-type strike plates that can be rotated, and the crawler-type strike plates are vertically arranged in a slope shape. A pair of synchronous sprockets are respectively fixed on the upper and lower drive shafts, and a strike plate 8 is fixed on each chain link. The driving sprocket 4 is driven to rotate by a separate motor 12 through the transmission shaft 14, and the strike plate 8 is continuously rotated by the chain 6 like a tank crawler to form a movable crushing plate. The bottom is provided with a backing plate 5, which can withstand the impact force of the hammer head 9 and improves the crushing efficiency. The backing plate 5 is fixed in the body 1 by the backing plate mounting bracket 15, and the two ends of the upper transmission shaft of the crawler-type striking plate are arranged on the outside of the body. There is a chain tensioning device 16, the feed inlet is provided with a material guide plate 7 in front of the crawler strike plate, and the wall plate of the body 1 is equipped with a pull-in scraper 3 on the rear side of the crawler strike plate, which is specially used for scraping. Sweep the remaining material on the striking plate 8.

工作时,由电机12驱动传动轴14、主动链轮4及链条6旋转,固定在链条6上的承击板8就像坦克的履带一样连续旋转,进入破碎腔内的物料在锤头9的击打作用下,以极高的速度砸向承击板8,有一部分物料可能会粘附在承击板8上,随着承击板向下移动,粘附的物料又被强制喂到锤头9的作用范围内,被锤头扫除,随着承击板8的回转,插式刮板3自动将余料刮除。When working, the motor 12 drives the transmission shaft 14, the driving sprocket 4 and the chain 6 to rotate, and the bearing plate 8 fixed on the chain 6 rotates continuously like the crawler of a tank. Under the action of hitting, it hits the strike plate 8 at a very high speed, and some materials may adhere to the strike plate 8. As the strike plate moves downward, the adhered materials are forced to be fed to the hammer. Within the scope of action of the head 9, it is swept away by the hammer head. With the rotation of the bearing plate 8, the plug-in scraper 3 automatically scrapes off the remaining material.

本实用新型不局限于上述最佳实施方式,任何人在本发明的启示下都可得出其他各种形式的产品。例如履带式承击板也可以由带传动来实现,在皮带上固定承击板,但是承击板必须是活动的,可以防止物料堆积,也可以破坏起拱的形成。但不论在其形状或结构上作任何变化,凡是与本实用新型相同或相近似的技术方案,均在其保护范围之内。The utility model is not limited to the above-mentioned best implementation mode, and anyone can draw other various forms of products under the enlightenment of the present invention. For example, the crawler strike plate can also be realized by belt transmission, and the strike plate is fixed on the belt, but the strike plate must be movable, which can prevent material accumulation and also destroy the formation of arching. But no matter any changes are made in its shape or structure, all technical solutions identical or similar to the utility model are all within its protection scope.

Claims (10)

1.一种粘湿物料破碎机,包括机体及其内部的锤头,机体顶部设有进料口,底部设有下料斗,其特征在于,所述锤头前面设有可以回转的履带式承击板。1. A viscous and wet material crusher, comprising a body and a hammer inside, the top of the body is provided with a feed port, and the bottom is provided with a lower hopper. Hit the board. 2.根据权利要求1所述的粘湿物料破碎机,其特征在于,所述履带式承击板竖向布置并呈斜坡状,其上、下传动轴上分别固定一对同步链轮,每一个链节上固定一块承击板,电机驱动传动轴带动链轮连续旋转,形成活动的破碎板。2. The viscous and wet material crusher according to claim 1, characterized in that, the crawler strike plate is vertically arranged in a slope shape, and a pair of synchronous sprockets are respectively fixed on the upper and lower drive shafts, each A bearing plate is fixed on a chain link, and the motor drives the transmission shaft to drive the sprocket to rotate continuously to form a movable crushing plate. 3.根据权利要求2所述的粘湿物料破碎机,其特征在于,所述履带式承击板与锤头相对区域的底部设有可以承受锤头冲击力的垫板。3. The viscous material breaker according to claim 2, characterized in that, the bottom of the area where the crawler strike plate is opposite to the hammer head is provided with a backing plate that can withstand the impact force of the hammer head. 4.根据权利要求3所述的粘湿物料破碎机,其特征在于,所述垫板通过垫板安装支架固定在机体内。4. The viscous material crusher according to claim 3, characterized in that, the backing plate is fixed in the machine body by a backing plate mounting bracket. 5.根据权利要求2所述的粘湿物料破碎机,其特征在于,所述履带式承击板由单独的电机经传动轴带动主动链轮驱动。5. The viscous material crusher according to claim 2, characterized in that, the crawler strike plate is driven by a drive sprocket driven by a separate motor through a transmission shaft. 6.根据权利要求2所述的粘湿物料破碎机,其特征在于,所述机体外侧在履带式承击板的上传动轴两端设有链条张紧装置。6. The viscous material crusher according to claim 2, characterized in that, a chain tensioning device is provided on the outer side of the machine body at both ends of the upper transmission shaft of the crawler strike plate. 7.根据权利要求1所述的粘湿物料破碎机,其特征在于,所述进料口在履带式承击板前面设有导料板。7. The viscous material crusher according to claim 1, characterized in that, the feed inlet is provided with a material guide plate in front of the crawler strike plate. 8.根据权利要求1所述的粘湿物料破碎机,其特征在于,所述机体的墙板上在履带式承击板的后侧装有专门刮扫承击板上余料的刮板。8. The viscous material crusher according to claim 1, characterized in that, the wallboard of the machine body is equipped with a scraper specially for scraping the remaining material on the strike plate on the rear side of the crawler strike plate. 9.根据权利要求8所述的粘湿物料破碎机,其特征在于,所述刮板为抽插式刮板。9. The viscous material crusher according to claim 8, characterized in that, the scraper is a plug-in scraper. 10.根据权利要求1所述的粘湿物料破碎机,其特征在于,所述锤头底部设有弧形筛板。10. The viscous material crusher according to claim 1, characterized in that, the bottom of the hammer head is provided with an arc-shaped sieve plate.
CN2009201564788U 2009-06-17 2009-06-17 Viscous material crusher Expired - Fee Related CN201482520U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103480456A (en) * 2013-10-14 2014-01-01 四川皇龙智能破碎技术股份有限公司 Low-noise damping crushing equipment
CN105272382A (en) * 2014-09-24 2016-01-27 湖北龙祥磷化有限公司 Ordinary calcium superphosphate feeding, screening and crushing system
CN110243445A (en) * 2019-06-13 2019-09-17 合肥天业智能装备有限公司 A kind of mixing combination balance having antifouling function

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103480456A (en) * 2013-10-14 2014-01-01 四川皇龙智能破碎技术股份有限公司 Low-noise damping crushing equipment
CN105272382A (en) * 2014-09-24 2016-01-27 湖北龙祥磷化有限公司 Ordinary calcium superphosphate feeding, screening and crushing system
CN105272382B (en) * 2014-09-24 2018-07-24 湖北龙祥磷化有限公司 Normal superphosphate feed, screening, crushing system
CN110243445A (en) * 2019-06-13 2019-09-17 合肥天业智能装备有限公司 A kind of mixing combination balance having antifouling function
CN110243445B (en) * 2019-06-13 2021-04-16 安徽天之业智能装备有限公司 Compounding combination balance that possesses anti-clogging function

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