CN201473235U - Stereo vision safety alarm system for tower crane - Google Patents

Stereo vision safety alarm system for tower crane Download PDF

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Publication number
CN201473235U
CN201473235U CN2009202330782U CN200920233078U CN201473235U CN 201473235 U CN201473235 U CN 201473235U CN 2009202330782 U CN2009202330782 U CN 2009202330782U CN 200920233078 U CN200920233078 U CN 200920233078U CN 201473235 U CN201473235 U CN 201473235U
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video signal
crane
cameras
tower crane
alarming
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郑李明
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Jinling Institute of Technology
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Jinling Institute of Technology
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Abstract

The utility model relates to a stereoscopic visual security alarming system used for a tower crane, which is characterized in that the alarming system mainly comprises two cameras (1), a video signal processing and alarming computer (2) and a sound and light alarm (3), wherein the two cameras (1) are arranged at the far end of a suspension arm (4) of the crane, the video signal output ends of the cameras (1) are both connected with the video signal input end of the video signal processing and alarming computer (2) arranged in a control cabin of the crane, and the output end of the video signal processing and alarming computer (2) is connected with the sound and light alarm (3). The utility model has the advantages of high safety factor and intelligent degree, simple structure and easy realization.

Description

塔吊式起重机用立体视觉安全报警系统 Stereo vision safety alarm system for tower crane

技术领域technical field

本实用新型涉及一种起重设备安全运行系统,尤其是一种借助于视频进行安全报警的起重机安全运行系统,具体地说是一种塔吊式起重机用立体视觉安全报警系统。The utility model relates to a safe operation system for hoisting equipment, in particular to a safe operation system for cranes which provides safety alarms by means of video, in particular to a three-dimensional vision safety alarm system for tower cranes.

背景技术Background technique

众所周知,在我国发生的众多建筑施工安全事故中,起重机械事故所占比例超过25%,一直是重点治理的方向之一。据建设部、国家质检总局统计:2006年全国建筑施工起重机械事故比2005年上升76.5%重大事故上升66%;死亡人数上升61%;直接经济损失上升8.6%。2007年与2006年同期相比起重伤亡事故上升20%,起重机安全事故频发已成为建筑业久治不愈的顽疾,据对1000多台起重机的跟踪调查表明,80%的事故是由于违章和超载造成的。目前已有一些塔吊式起重机的安全监控系统正在研制和使用之中。这些系统主要针对塔吊式起重机的起重量、高度、幅度和风速,及变幅速度、起、升速度、回转速度及行走速度等工作状态进行监控。而实际塔吊式起重机司机由于其驾驶室的观察位置以及塔吊的空间姿态等因素,有可能对其操作吊机的工作空间产生判断上的失误,从而可能发生与建筑环境中其它物体的碰撞事故。此外,在大型建筑环境中,往往采用多台起重机同时作业的模式,因此发生塔吊式起重机相撞或与其建筑物相撞事故的可能性更大。对于这类事故,目前已有的塔吊式起重机的安全监控系统是无法实现报警的。As we all know, among the many construction safety accidents in our country, the proportion of hoisting machinery accidents exceeds 25%, which has always been one of the key governance directions. According to the statistics of the Ministry of Construction and the General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China: in 2006, the number of construction hoisting machinery accidents in the country increased by 76.5% compared with 2005; the number of major accidents increased by 66%; the number of deaths increased by 61%; the direct economic loss increased by 8.6%. In 2007, compared with the same period in 2006, the number of heavy casualties increased by 20%. The frequent occurrence of crane safety accidents has become a persistent disease in the construction industry. According to the follow-up survey of more than 1,000 cranes, 80% of the accidents were caused by violations of regulations and overloading. of. At present, some safety monitoring systems for tower cranes are being developed and used. These systems mainly monitor the lifting capacity, height, amplitude and wind speed of the tower crane, as well as the working status of the luffing speed, lifting and lifting speed, slewing speed and walking speed. However, due to factors such as the observation position of the cab and the spatial attitude of the tower crane, the driver of the actual tower crane may make a mistake in judging the working space of the crane, which may cause a collision accident with other objects in the building environment. In addition, in a large-scale construction environment, multiple cranes are often used to operate at the same time, so there is a greater possibility of collisions between tower cranes or buildings. For this type of accident, the safety monitoring system of the existing tower crane cannot realize the alarm.

发明内容Contents of the invention

本实用新型的目的是针对现有的塔吊式起重机由于驾驶员离起重臂远端的距离较大,依靠人的视觉很容易判断失误而导至碰墙,尤其是当有多台起重机同时作业而相互之间的距离又严重不足时很容易发生相互碰撞导致安全事故频发的问题,设计一种借助于摄像机和图像定位处理技术的、相当于延伸了人眼位置的、能预先感知塔吊位置并在处于危险位置时及时发出声光报警的塔吊式起重机用立体视觉安全报警系统。The purpose of this utility model is to aim at the existing tower crane, because the distance between the driver and the far end of the boom is relatively large, it is easy to make a mistake in judgment depending on human vision and lead to collision with the wall, especially when there are multiple cranes working at the same time However, when the distance between each other is seriously insufficient, it is easy to collide with each other and cause frequent safety accidents. Design a technology that uses cameras and image positioning processing technology, which is equivalent to extending the position of the human eye, and can sense the position of the tower crane in advance. And when it is in a dangerous position, it is a three-dimensional visual safety alarm system for tower cranes that send out sound and light alarms in time.

本实用新型的技术方案是:The technical scheme of the utility model is:

一种塔吊式起重机用立体视觉安全报警系统,其特征是它主要由两台摄像机1、视频信号处理及报警用计算机2及声光报警器3组成,所述的两台摄像机1安装在起重机吊臂4的远端处,摄像机1的视频信号输出端均与安装在起重机操纵室内的视频信号处理及报警用计算机2的视频信号输入端相连,视频信号处理及报警用计算机2的输出与声光报警器3相连。A stereoscopic vision safety alarm system for a tower crane is characterized in that it is mainly composed of two cameras 1, a computer 2 for video signal processing and alarming, and an audible and visual alarm 3. The two cameras 1 are installed on the crane At the far end of the arm 4, the video signal output end of the camera 1 is connected with the video signal input end of the video signal processing and alarm computer 2 installed in the crane control room, and the output of the video signal processing and alarm computer 2 is connected with the sound and light Alarm 3 is connected.

本实用新型的有益效果:The beneficial effects of the utility model:

1.本实用新型通过将机器人的立体视觉系统引入到传统的塔吊式起重机上,从而提高了塔吊式起重机的智能化程度和安全系数,当起重臂进入危险区域时声光报警器会发出声音和光提醒操作者谨慎操作或及时回转以免发生碰撞。1. This utility model introduces the stereoscopic vision system of the robot into the traditional tower crane, thereby improving the intelligence and safety factor of the tower crane. When the boom enters the dangerous area, the sound and light alarm will make a sound Heguang reminds the operator to operate carefully or turn around in time to avoid collisions.

2本实用新型还能有效的减少多起重机设备同时作业时发生碰撞的可能性,提高施工现场的作业效率。2. The utility model can also effectively reduce the possibility of collisions when multiple cranes operate at the same time, and improve the operating efficiency of the construction site.

3.本实用新型通过视频图像的显示可以使起重机司机在操纵室内即可获得多视角的空间信息,从而提高了其操作的准确性。3. The utility model can enable the crane driver to obtain multi-view spatial information in the control room through the display of video images, thereby improving the accuracy of its operation.

4.本实用新型结构简单,成本低,安装和使用均十分方便。4. The utility model has simple structure, low cost, and is very convenient to install and use.

附图说明Description of drawings

图1是本实用新型的立体视觉安全报警系统的组成结构框图示意图。Fig. 1 is a schematic block diagram of the composition and structure of the stereoscopic vision safety alarm system of the present invention.

图2是本实用新型的立体视觉安全系统的工作原理框图。Fig. 2 is a working principle block diagram of the stereo vision security system of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.

如图1所示。As shown in Figure 1.

一种塔吊式起重机用立体视觉安全报警系统,它主要由两台摄像机1、视频信号处理及报警用计算机2及声光报警器3组成,两台摄像机1应同步转动,并具有良好的防雨、防晒和防雷功能,可安装在同一密闭支座上,云台控制可由计算机2控制,也可与驾驶室的起重机操作手柄实现联动,所述的两台摄像机1安装在起重机吊臂4的远端处,摄像机1的视频信号输出端均与安装在起重机操纵室内的视频信号处理及报警用计算机2的视频信号输入端相连,视频信号处理及报警用计算机2的输出与声光报警器3(可直接市购或参照相关教科书或手册进行设计制造)相连。如图1所示。A stereoscopic vision safety alarm system for a tower crane, which is mainly composed of two cameras 1, a computer 2 for video signal processing and alarming, and an audible and visual alarm 3. The two cameras 1 should rotate synchronously and have good rainproof , sunscreen and lightning protection functions, can be installed on the same airtight support, the pan-tilt control can be controlled by the computer 2, and can also be linked with the crane operating handle in the cab, and the two cameras 1 are installed on the crane arm 4 At the far end, the video signal output ends of the camera 1 are all connected to the video signal input ends of the video signal processing and alarm computer 2 installed in the crane control room, and the output of the video signal processing and alarm computer 2 is connected to the sound and light alarm 3 (It can be directly purchased from the market or designed and manufactured with reference to relevant textbooks or manuals). As shown in Figure 1.

本实用新型的工作原理是:The working principle of the utility model is:

塔吊式起重机用视频安全报警系统的工作原理是在塔吊式起重机工作时,通过安装在塔吊式起重机吊臂上的带有三个旋转副的双目云台立体摄像机,实时地采集立体视觉图像,并通过计算机立体视觉分析系统(可采用现有的图像处理软件加以实现,也可参考附图2的原理自行编制)而产生出立体空间环境的信息,从而及时判断出可能的空间干涉情况并及时地向塔吊式起重机司机发出提示,从而避免可能发生的塔吊式起重机碰撞事件。The working principle of the video security alarm system for tower cranes is to collect stereo vision images in real time through the binocular pan-tilt stereo camera with three rotating pairs installed on the boom of the tower crane when the tower crane is working, and Through the computer stereoscopic vision analysis system (which can be realized by using existing image processing software, or can be compiled by referring to the principle of attached drawing 2) to generate the information of the stereoscopic space environment, so as to judge the possible spatial interference situation in time and timely Alerts tower crane drivers to avoid possible tower crane collisions.

计算机立体视觉分析系统的软件流程图如图2所示。The software flowchart of the computer stereo vision analysis system is shown in Figure 2.

本实用新型未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the utility model are all the same as the prior art or can be realized by adopting the prior art.

Claims (1)

1. tower crane type hoisting crane stereovision security alerting system, it is characterized in that it is mainly handled by two pick up cameras (1), vision signal and warning is formed with computing machine (2) and combined aural and visual alarm (3), described two pick up cameras (1) are installed in the far-end of crane arm (4), vision signal processing that the VT of pick up camera (1) is all interior with being installed in crane cab and warning link to each other with the video signal input terminal of computing machine (2), and vision signal is handled and reported to the police and use the output of computing machine (2) to link to each other with combined aural and visual alarm (3).
CN2009202330782U 2009-07-24 2009-07-24 Stereo vision safety alarm system for tower crane Expired - Fee Related CN201473235U (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102240424A (en) * 2011-04-21 2011-11-16 张晓冰 High-rise extinguishment lifesaving maintenance robot
CN102583181A (en) * 2012-03-02 2012-07-18 中联重科股份有限公司 Tower crane monitoring and early warning method, system and tower crane
WO2012159504A1 (en) * 2011-05-23 2012-11-29 上海三一科技有限公司 Three-dimensional moment limiter of crane and crane comprising same
CN103359642A (en) * 2013-07-29 2013-10-23 中联重科股份有限公司 Tower crane operation monitoring system, method and tower crane
CN103613013A (en) * 2013-11-12 2014-03-05 宁夏电通物联网科技有限公司 System and method for monitoring construction safety of tower crane
CN105600693A (en) * 2016-03-16 2016-05-25 成都科达光电技术有限责任公司 Monitoring system of tower crane
EP3235773A3 (en) * 2012-09-21 2017-12-06 Tadano, Ltd. Surrounding information-obtaining device for working vehicle
CN107454891A (en) * 2015-03-31 2017-12-08 株式会社多田野 The display device of mobilecrane and the sychronisation of mobilecrane.
CN109071189A (en) * 2016-02-12 2018-12-21 利勃海尔比伯拉赫股份有限公司 The method for monitoring at least one crane
CN109631759A (en) * 2019-01-10 2019-04-16 苏州苏映视图像软件科技有限公司 A kind of medium and long distance 3D positioning system
CN109813284A (en) * 2019-01-10 2019-05-28 苏州苏映视图像软件科技有限公司 It is a kind of to survey stabilisation system in real time
CN109993935A (en) * 2019-03-14 2019-07-09 华南理工大学 A kind of device and method of construction machinery positioning and its safety zone monitoring
CN112010187A (en) * 2020-09-14 2020-12-01 福建汇川物联网技术科技股份有限公司 Tower crane-based monitoring method and device

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102240424A (en) * 2011-04-21 2011-11-16 张晓冰 High-rise extinguishment lifesaving maintenance robot
WO2012159504A1 (en) * 2011-05-23 2012-11-29 上海三一科技有限公司 Three-dimensional moment limiter of crane and crane comprising same
CN102583181A (en) * 2012-03-02 2012-07-18 中联重科股份有限公司 Tower crane monitoring and early warning method, system and tower crane
CN102583181B (en) * 2012-03-02 2014-04-02 中联重科股份有限公司 Tower crane monitoring and early warning method, system and tower crane
EP3235773A3 (en) * 2012-09-21 2017-12-06 Tadano, Ltd. Surrounding information-obtaining device for working vehicle
CN103359642A (en) * 2013-07-29 2013-10-23 中联重科股份有限公司 Tower crane operation monitoring system, method and tower crane
CN103359642B (en) * 2013-07-29 2015-06-24 中联重科股份有限公司 Tower crane operation monitoring system, method and tower crane
CN103613013A (en) * 2013-11-12 2014-03-05 宁夏电通物联网科技有限公司 System and method for monitoring construction safety of tower crane
CN103613013B (en) * 2013-11-12 2015-04-08 宁夏电通物联网科技有限公司 System and method for monitoring construction safety of tower crane
CN107454891A (en) * 2015-03-31 2017-12-08 株式会社多田野 The display device of mobilecrane and the sychronisation of mobilecrane.
CN107454891B (en) * 2015-03-31 2020-04-28 株式会社多田野 Display device of mobile crane and synchronization device of mobile crane
CN109071189A (en) * 2016-02-12 2018-12-21 利勃海尔比伯拉赫股份有限公司 The method for monitoring at least one crane
CN105600693B (en) * 2016-03-16 2017-09-26 成都科达光电技术有限责任公司 A kind of monitoring system of derrick crane
CN105600693A (en) * 2016-03-16 2016-05-25 成都科达光电技术有限责任公司 Monitoring system of tower crane
CN109631759A (en) * 2019-01-10 2019-04-16 苏州苏映视图像软件科技有限公司 A kind of medium and long distance 3D positioning system
CN109813284A (en) * 2019-01-10 2019-05-28 苏州苏映视图像软件科技有限公司 It is a kind of to survey stabilisation system in real time
CN109993935A (en) * 2019-03-14 2019-07-09 华南理工大学 A kind of device and method of construction machinery positioning and its safety zone monitoring
CN109993935B (en) * 2019-03-14 2022-03-29 华南理工大学 Device and method for positioning construction machinery and monitoring safety area of construction machinery
CN112010187A (en) * 2020-09-14 2020-12-01 福建汇川物联网技术科技股份有限公司 Tower crane-based monitoring method and device

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