CN201471787U - All-paper tray bottom pier production line - Google Patents
All-paper tray bottom pier production line Download PDFInfo
- Publication number
- CN201471787U CN201471787U CN2009201618326U CN200920161832U CN201471787U CN 201471787 U CN201471787 U CN 201471787U CN 2009201618326 U CN2009201618326 U CN 2009201618326U CN 200920161832 U CN200920161832 U CN 200920161832U CN 201471787 U CN201471787 U CN 201471787U
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- cutting machine
- automatic
- conveying device
- pier
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 238000005520 cutting process Methods 0.000 claims abstract description 55
- 239000003292 glue Substances 0.000 claims abstract description 32
- 238000005096 rolling process Methods 0.000 claims abstract description 21
- 238000001125 extrusion Methods 0.000 claims description 22
- 238000012856 packing Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 abstract description 8
- 230000007246 mechanism Effects 0.000 abstract description 7
- 238000010924 continuous production Methods 0.000 abstract description 2
- 239000000123 paper Substances 0.000 description 45
- 239000011111 cardboard Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000002023 wood Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011087 paperboard Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 208000010711 Cattle disease Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses an all-paper tray bottom pier production line, which comprises an automatic glue spreader, an automatic roller rolling device, a splitting machine, a discharge bin, a die-cutting machine, a top draw sheet automatic glue spreader, an automatic wrapper, a rolling channel and a control system, wherein the automatic glue spreader is jointed with the automatic roller rolling device through a conveying device; the automatic roller rolling device is jointed with the splitting machine through the conveying device; the splitting machine is jointed with the discharge bin through the conveying device; the die-cutting machine is jointed with the top draw sheet automatic glue spreader through the conveying device; the top draw sheet automatic glue spreader and the discharge bin are connected with the automatic wrapper through the conveying device; the automatic wrapper is jointed with the rolling channel through the conveying device; and all mechanisms in the production line are electrically connected with the control system. The utility model improves the production efficiency of bottom pier products, reduces the processing cost, realizes automatic and continuous production, avoids artificial difference of manual processing and ensures the order and uniformity of product quality.
Description
Technical field
The utility model relates to pier production line of a kind of end, and particularly a kind of end pier production line of all paper tray belongs to the production equipment of the full paper conveying tray of environmental protection packaging material-high strength.
Background technology
Before this, conveying tray generally adopts timber, plastics and metal material to make, and the plastics conveying tray is limited the use of and forbids because of environmental requirement, is more forbidden by strictness in the outlet transportation and packing especially; The metal conveying tray only can use at special occasions because of its high cost of manufacture.Since the U.S. finds forest sky cattle disease, the use of the Chinese Wooden package of the strict restriction of states such as the U.S., Canada and European Union, the Wooden package outlet must be through strict stifling and quarantine, and this was both cumbersome, had increased the packed and transported cost again greatly.The China's national situation of forest reserves scarcity also requires us to solve the feasible scheme that substitutes timber as early as possible in addition.With the industrial paper of regenerating is raw material, make the high strength all paper tray, its intensity can compare favourably with existing widely used wood pallets, for wood, it both can remove export packing is stifling and quarantine complicated processes and correlative charges from once putting goods on the market with paper in realization, also can reduce the manufacturing cost of pallet significantly, also can save the forest reserves simultaneously, reduce environmental pollution, meet fundamental state policy recycling, sustainable development.
The manual produced with combination of the most employings of present all paper tray still has nothing to do in the achievement report of all paper tray mechanization, automation, production, can only adopt manual operations, inefficiency.Along with the raising of China's labor cost, it is outstanding that this problem shows especially, seriously restricts the popularization process of all paper tray.
Therefore, researching and developing a kind of efficient, low consumption, all paper tray mechanization cheaply, automated production equipment, to have become the development institute of green package industry essential, also expected by numerous users.Consider the structure of all paper tray, pallet is made of top bed board, end pier and tail band three parts, wherein tail band is relatively simple for structure, if realize the continuously shaped automatically of top bed board and end pier, realizes the automation of all paper tray, continuous production just than being easier to so.
The utility model content
In order to solve problems of the prior art, the purpose of this utility model provides pier form wire at the bottom of a kind of all paper tray, realizes efficient, low consumption, pier mechanization at the bottom of all paper tray, automated production cheaply.
To achieve these goals, the utility model has adopted following technical scheme: pier production line at the bottom of a kind of all paper tray, comprise automatic glue spreaders, automatic carriage rolling device, cutting machine, go out feed bin, die-cutting machine, envelope paper automatic glue spreaders, packing machine, roll extrusion passage and control system automatically, the outlet of described automatic glue spreaders is connected by conveying device with the inlet of automatic carriage rolling device, the roller-way of described automatic carriage rolling device outlet directly and the inlet of cutting machine join, described cutting machine goes out feed bin and is connected with described by conveying device;
The outlet of described die-cutting machine is connected by conveying device with the inlet of envelope paper automatic glue spreaders, the outlet of described envelope paper automatic glue spreaders is directly joined with the outlet that goes out feed bin, be connected by conveying device with described automatic packing machine, the outlet of described automatic packing machine is connected with described roll extrusion passage by conveying device again;
Described automatic glue spreaders, automatic carriage rolling device, cutting machine, go out feed bin, die-cutting machine, packing machine, envelope paper automatic glue spreaders and roll extrusion passage all are electrically connected with described control system automatically.
As preferably, described conveying device is conveyer belt, cylinder, deflector roll or manipulator.
As preferably, described cutting machine comprises vertical cutting machine and horizontal cutting machine, described vertical cutting machine and laterally realize conveying between the material by the cylinder thrust unit between the cutting machine.
As preferably, the roll extrusion passage of described roll extrusion passage by about, about two groups of symmetry rollers forms, form the passage that confession end pier is pressed through between two groups of rollers.
As preferably, described control system comprises PLC, frequency converter, sensor groups, limit switch, magnetic valve and relay, and described frequency converter, sensor groups, limit switch, magnetic valve and relay all are electrically connected with PLC.There are beat, accurate, coordination in each mechanism on the control production line, the automation of pier at the bottom of the realization all paper tray, production continuously.
Compared with prior art, the beneficial effects of the utility model are:
1, pier at the bottom of the former manual processing all paper tray, finishing a whole set of program needs 12 people to finish, the daily output 560 covers; Utilize tray bottom pier production line, need operator 4 people, the daily output 3200 covers improve 6 times of effects.By research and development to pier automation, tinuous production at the bottom of the full paperboard pallet, improve end pier production efficiency of products, reduced processing cost, improve the competitiveness of this product on market.
2, by to pier automation at the bottom of the full paperboard pallet, continuously shaped line, avoided the artificial difference of manual processing, product quality is uniform, and this raising to the Related product quality is significant.
3, pier was processed the traditional-handwork processing technology at the bottom of the utility model had changed all paper tray, big industry, the production of mechanization tray bottom pier are achieved, the road of industry being walked scientific and technical innovation plays a role in promoting, and has improved tray bottom pier processing mechanization level, effectively reduces hand labor intensity.
4, the utility model promotes with the process of paper for wood, has removed the complicated processes and the high expense of strict stifling and inspection and quarantining for import/export from, and its indirect benefit can not be ignored.
5, with paper for wood meet reduce pollute, economize on resources, environmental protection, build fundamental state policy recyclable, recycling, sustainable development type economy, good social benefit is arranged.
Description of drawings
Fig. 1 is a pier production line structural representation at the bottom of the utility model all paper tray.
Fig. 2 is the structural representation of each mechanism and control system in the pier production line at the bottom of the utility model all paper tray.
Fig. 3 is the structural representation of the roll extrusion passage in the pier production line at the bottom of the utility model all paper tray.
Description of symbols
1-automatic glue spreaders 2-automatic carriage rolling device
The horizontal cutting machine of the vertical cutting machine 4-of 3-
5-frequency converter 6-die-cutting machine
The automatic packing machine 8-of 7-roll extrusion passage
9-PLC 10-sensor groups
11-envelope paper automatic glue spreaders 12-goes out feed bin
Pier 14-driven voller at the bottom of the 13-
15-drive roll 16-honeycomb cardboard
17-composite plate 18-cylinder
20-envelope paper 21-blank piece
22-cylinder 23-cylinder thrust unit
Pier feed bin 25-strip blank at the bottom of the 24-
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail, but not as to qualification of the present utility model.
Pier production line at the bottom of all paper tray as shown in Figure 1, comprise automatic glue spreaders 1, automatic carriage rolling device 2, cutting machine, go out feed bin 12, die-cutting machine 6, envelope paper automatic glue spreaders 11, packing machine 7, roll extrusion passage 8 and control system automatically, described cutting machine comprises vertical cutting machine 3 and laterally cutting machine 4, described vertical cutting machine 3 and the conveying that laterally realizes between the material by cylinder thrust unit 23 between the cutting machine 4.Being provided with in proper order of described vertical cutting machine 3 and horizontal cutting machine 4 can be exchanged, and described in the present embodiment vertical cutting machine 3 is arranged on the last procedure of horizontal cutting machine 4.The outlet of described automatic glue spreaders 1 is connected by conveying device with the inlet of automatic carriage rolling device 2, the direct inlet with vertical cutting machine 3 of the roller-way of described automatic carriage rolling device 2 outlets joins, described horizontal cutting machine 4 goes out feed bin 12 and is connected with described by cylinder 22, will push out feed bin 12 one by one from the end pier blank that vertical cutting machine 4 comes out.
The outlet of described die-cutting machine 6 is connected by conveying device with the inlet of envelope paper automatic glue spreaders 11, the outlet of described envelope paper automatic glue spreaders 11 is directly joined with the outlet that goes out feed bin 12, and then be connected by conveying device with described automatic packing machine 7, the outlet of described automatic packing machine 7 is connected with described roll extrusion passage 8 by conveying device.
Described conveying device recited above can be conveyer belt, cylinder, deflector roll or manipulator.As long as can realize the conveying of material.
Described as shown in Figure 2 automatic glue spreaders 1, automatic carriage rolling device 2, vertically cutting machine 3, laterally cutting machine 4, go out feed bin 12, die-cutting machine 6, envelope paper automatic glue spreaders 11, packing machine 7 and roll extrusion passage 8 all are electrically connected with described control system automatically.Described control system comprises PLC 9, frequency converter 5, sensor groups 10, limit switch, magnetic valve and relay, and described frequency converter, sensor groups 10, limit switch, magnetic valve and relay all are electrically connected with PLC 9.By the control of control system, realize that beat, accurate, coordination are arranged between each mechanism on the production line, the automation of pier at the bottom of the realization all paper tray, production continuously.
As shown in Figure 3, the roll extrusion passage of described roll extrusion passage 8 by about, about two groups of symmetry rollers forms, form the passage that confession end pier 13 is pressed through between two groups of rollers.As shown in Figure 4, wherein three of a wherein side in top in the group be drive roll 15 up and down, and its excess-three be that corresponding with it following three of driven voller 14 is a drive roll 15 also, and remaining three is driven voller 14.Make end pier 13 be subjected to frictional resistance and thrust around the time by roll extrusion passage 8, up and down, about be subjected to the horizontal force of two groups of pair rollers, pier 13 all directions in the end are under the constant force effect, evenly, stablize moulding like this.
Below in conjunction with Fig. 2 to all paper tray of the present utility model at the bottom of the technical process of pier production line describe.
1) the making base material of pier 13 is a honeycomb cardboard 16 at the bottom of all paper tray, and at first many honeycomb cardboards 16 with certain size are input to automatic glue application on the automatic glue spreaders 1 by pressure roller respectively, and gluing speed, glue-spread are controlled by the PLC system;
2) many honeycomb cardboards 16 that scribble glued membrane are superimposed together, under the effect of the scraping wings that cylinder 18 drives, the multi-layer honeycomb cardboard that is superimposed together is pushed the special-purpose roller-way of automatic carriage rolling device 2, carry out roll extrusion, compound, to reach desired scale height, form composite plate 17 like this, as the blank of end pier, recombination velocity, composite pressure, roll gap are controlled by the PLC system;
3) teamwork by the limit switch, magnetic valve and the cylinder that are electrically connected with PLC and the blank of end pier is delivered directly to the inlet of vertical cutting machine 3 by the roller-way of automatic carriage rolling device, a plurality of strip blanks 25 with specifications such as end pier blank cut into automatically, strip blank 25 after cutting is pushed into horizontal cutting machine 4 by cylinder thrust unit 23, simultaneously by the blank piece 21 of specifications such as design size laterally cuts into automatically, wherein feed speed, cut speed and control with synchronous linking of front and back operation by the PLC system;
4) utilizing cylinder is that end pier blank pushes going out in the feed bin 12 of equidistant spacing one by one with the above-mentioned blank piece 21 that cuts, standby;
5) utilize die-cutting machine 6 that envelope paper 20 is carried out cross cutting by end pier 13 side expansion shapes, envelope paper 20 cross cutting is good by the vacuum cup on the manipulator is sent to envelope paper automatic glue spreaders 11 one by one, finishes the gluing of envelope paper 20;
6) outlet of envelope paper automatic glue spreaders 11 directly is connected mutually with the feed bin 12 that goes out of end pier blank, the envelope paper 20 that scribbles glued membrane below making covers on the end pier blank, in automatic packing machine 7,20 4 sides of envelope paper are under the rolling mechanism effect that cylinder drives, bending is coated on the end pier blank downwards;
7) coat good end pier and push roll extrusion passage 8 with cylinder, roll extrusion passage 8 by about, about two groups of pair rollers form, be subjected to frictional resistance and thrust before and after the end pier, be subjected to the horizontal force of pair roller up and down,, tray bottom pier all directions are under the constant force effect like this, evenly, stablize moulding, form end pier 13, send into pier feed bin 24 at the bottom of the finished product.
The beat of above-mentioned each operation, the frequency, speed and relevant action are finished by PLC, frequency converter, sensor, limit switch, magnetic valve, relay.Make on the production line each mechanism have beat, accurately, coordination, realize automation, production continuously by honeycomb cardboard base material pier at the bottom of all paper tray; By thin cutter spacing, the die-cutting machine mould of adjusting cutting machine, the roller spacing that goes out feed bin size and special-purpose roll extrusion passage, can realize the device of finishing each operation task on the production line and the adjustment of mechanism, to satisfy the processing operation that production line adapts to different size tray bottom pier.
Claims (5)
1. pier production line at the bottom of all paper tray, it is characterized in that, comprise automatic glue spreaders, automatic carriage rolling device, cutting machine, go out feed bin, die-cutting machine, envelope paper automatic glue spreaders, packing machine, roll extrusion passage and control system automatically, the outlet of described automatic glue spreaders is connected by conveying device with the inlet of automatic carriage rolling device, the roller-way of described automatic carriage rolling device outlet directly and the inlet of cutting machine join, described cutting machine goes out feed bin and is connected with described by conveying device;
The outlet of described die-cutting machine is connected by conveying device with the inlet of envelope paper automatic glue spreaders, the outlet of described envelope paper automatic glue spreaders is directly joined with the outlet that goes out feed bin, be connected by conveying device with described automatic packing machine, the outlet of described automatic packing machine is connected with described roll extrusion passage by conveying device again;
Described automatic glue spreaders, automatic carriage rolling device, cutting machine, go out feed bin, die-cutting machine, packing machine, envelope paper automatic glue spreaders and roll extrusion passage all are electrically connected with described control system automatically.
2. pier production line at the bottom of all paper tray according to claim 1, it is characterized in that, described control system comprises PLC, frequency converter, sensor groups, limit switch, magnetic valve and relay, and described frequency converter, sensor groups, limit switch, magnetic valve and relay all are electrically connected with PLC.
3. pier production line at the bottom of all paper tray according to claim 1 and 2 is characterized in that, described conveying device is conveyer belt, cylinder, deflector roll or manipulator.
4. pier production line at the bottom of all paper tray according to claim 1 and 2 is characterized in that, described cutting machine comprises vertical cutting machine and horizontal cutting machine, passes through the conveying between the cylinder thrust unit realization material between described vertical cutting machine and the horizontal cutting machine.
5. pier production line at the bottom of all paper tray according to claim 1 and 2 is characterized in that, the roll extrusion passage of described roll extrusion passage by about, about two groups of symmetry rollers forms, form the passage that confession end pier is pressed through between two groups of rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201618326U CN201471787U (en) | 2009-07-02 | 2009-07-02 | All-paper tray bottom pier production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201618326U CN201471787U (en) | 2009-07-02 | 2009-07-02 | All-paper tray bottom pier production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201471787U true CN201471787U (en) | 2010-05-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009201618326U Expired - Fee Related CN201471787U (en) | 2009-07-02 | 2009-07-02 | All-paper tray bottom pier production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201471787U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107914312A (en) * | 2017-12-18 | 2018-04-17 | 长沙汉创新材料科技有限公司 | A kind of dual stage face patch blanking machine |
| CN109016682A (en) * | 2018-06-22 | 2018-12-18 | 安徽徽之润纸业有限公司 | A kind of automatic setting drying unit of paper pallet processing |
-
2009
- 2009-07-02 CN CN2009201618326U patent/CN201471787U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107914312A (en) * | 2017-12-18 | 2018-04-17 | 长沙汉创新材料科技有限公司 | A kind of dual stage face patch blanking machine |
| CN107914312B (en) * | 2017-12-18 | 2020-04-21 | 安乡汉创新材料科技有限公司 | A double-table batch unloading machine |
| CN109016682A (en) * | 2018-06-22 | 2018-12-18 | 安徽徽之润纸业有限公司 | A kind of automatic setting drying unit of paper pallet processing |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PP01 | Preservation of patent right |
Effective date of registration: 20141211 Granted publication date: 20100519 |
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| RINS | Preservation of patent right or utility model and its discharge | ||
| PD01 | Discharge of preservation of patent |
Date of cancellation: 20150611 Granted publication date: 20100519 |
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| PP01 | Preservation of patent right |
Effective date of registration: 20150611 Granted publication date: 20100519 |
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| RINS | Preservation of patent right or utility model and its discharge | ||
| PD01 | Discharge of preservation of patent |
Date of cancellation: 20151211 Granted publication date: 20100519 |
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| PP01 | Preservation of patent right |
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| RINS | Preservation of patent right or utility model and its discharge | ||
| PD01 | Discharge of preservation of patent | ||
| PD01 | Discharge of preservation of patent |
Date of cancellation: 20170611 Granted publication date: 20100519 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100519 Termination date: 20150702 |