CN201470247U - Dust collection device - Google Patents
Dust collection device Download PDFInfo
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- CN201470247U CN201470247U CN2009202336083U CN200920233608U CN201470247U CN 201470247 U CN201470247 U CN 201470247U CN 2009202336083 U CN2009202336083 U CN 2009202336083U CN 200920233608 U CN200920233608 U CN 200920233608U CN 201470247 U CN201470247 U CN 201470247U
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- filter
- dust collecting
- venturi tube
- cage
- stainless steel
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- 239000000428 dust Substances 0.000 title claims abstract description 43
- 239000000463 material Substances 0.000 claims description 20
- 239000010935 stainless steel Substances 0.000 claims description 14
- 229910001220 stainless steel Inorganic materials 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 10
- 238000009434 installation Methods 0.000 abstract description 9
- 230000035699 permeability Effects 0.000 abstract description 5
- 238000001914 filtration Methods 0.000 abstract description 3
- 238000007664 blowing Methods 0.000 description 7
- 238000007689 inspection Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000007257 malfunction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
- Y02A50/2351—Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust
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- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本实用新型涉及一种过滤收集装置,特别涉及一种粉尘收集装置,包括壳体(1)、花板(2)、集料装置(3)、过滤装置(4)、高压清灰装置(5)、气体入口(6)和气体出口(7),集料装置(3)包括集料斗(8),花板(2)将壳体(1)分隔成上部清洁室(9)和下部过滤室(10),集料斗(8)设置在过滤室(10)下部,过滤装置(5)包括滤袋(12)和笼架(11),滤袋(12)套装在笼架(11)外,笼架(11)连接在花板(2)上,文丘里管(13)设置在笼架(11)上部,文丘里管(13)安装时上下反向倒置,文丘里管(13)的A面为安装下接触面。本实用新型好处:滤袋透气性好,收集效果好;适用范围广;便于拆装。
The utility model relates to a filtering and collecting device, in particular to a dust collecting device, comprising a housing (1), a flower plate (2), a collecting device (3), a filtering device (4), a high-pressure dust cleaning device (5 ), the gas inlet (6) and the gas outlet (7), the collection device (3) includes a collection hopper (8), and the flower plate (2) separates the housing (1) into an upper clean room (9) and a lower filter room (10), the collecting hopper (8) is arranged on the bottom of the filter chamber (10), and the filter device (5) includes a filter bag (12) and a cage frame (11), and the filter bag (12) is set outside the cage frame (11), The cage frame (11) is connected on the flower plate (2), and the Venturi tube (13) is arranged on the upper part of the cage frame (11). When the Venturi tube (13) is installed upside down, the A The surface is the lower contact surface for installation. The utility model has the advantages that the filter bag has good air permeability and good collection effect; it has a wide application range and is easy to assemble and disassemble.
Description
技术领域technical field
本实用新型涉及一种过滤收集装置,特别涉及一种粉尘收集装置。The utility model relates to a filtering and collecting device, in particular to a dust collecting device.
背景技术Background technique
粉尘收集装置适用于食品、粮食、医药、建材、化工等行业含尘气体的气尘分离,它可以对PVC、炭黑、钛白粉、饲料等粉尘和微粉尘进行过滤收集,经粉尘收集装置中的过滤元件过滤后过滤后的清洁空气排出机外,落下的灰尘落入集料装置,经集料装置收集后排出。目前的粉尘收集装置一般包括有壳体、花板、集料装置、过滤装置、高压清灰装置、气体入口和气体出口,集料装置包括有集料斗,花板将壳体分隔成上部的清洁室和下部的过滤室,集料斗设置在过滤室的下部,过滤装置包括有笼架和滤袋,文丘里管设置在笼架上端内部,笼架外套装有滤袋,笼架连接在花板上,高压清灰装置包括有气包、电磁阀和喷嘴,含尘气体从气体入口引入壳体进入过滤室内,经过滤装置过滤后的清洁空气被排放到壳体外面,而灰尘则由集料装置收集,高压清灰装置通过向滤袋内喷吹高压空气来去除粘附在滤袋上的灰尘,保证滤袋清灰的有效性。现有的粉尘收集装置存在着如下缺陷:文丘里管由于安装下接触面为B面(参见图3),花板上表面与文丘里管的上口之间的距离短,因此清洁室内的粉尘容易从文丘里管的上口进入滤袋内部,从而对滤袋产生污染弥塞,使滤袋内表面透气性差,从而大大影响了粉尘收集装置的分离除尘效果。The dust collection device is suitable for gas and dust separation of dusty gas in food, grain, medicine, building materials, chemical industry and other industries. It can filter and collect dust and fine dust such as PVC, carbon black, titanium dioxide, feed, etc., and pass through the dust collection device. The filtered clean air is discharged out of the machine after being filtered by the advanced filter element, and the falling dust falls into the collecting device, and is discharged after being collected by the collecting device. The current dust collection device generally includes a shell, a flower plate, a material collecting device, a filter device, a high-pressure dust cleaning device, a gas inlet and a gas outlet, and the material collecting device includes a collecting hopper, and the flower plate separates the shell into upper cleaning chamber and the lower part of the filter room, the collecting hopper is set in the lower part of the filter room, the filter device includes a cage and a filter bag, the Venturi tube is set inside the upper end of the cage, the cage is covered with a filter bag, and the cage is connected to the flower plate Above, the high-pressure dust cleaning device includes an air bag, a solenoid valve and a nozzle. The dust-laden gas is introduced into the filter chamber from the gas inlet, and the clean air filtered by the filter device is discharged to the outside of the shell, while the dust is collected by the aggregate. The high-pressure dust cleaning device blows high-pressure air into the filter bag to remove the dust adhering to the filter bag, so as to ensure the effectiveness of the filter bag dust removal. The existing dust collection device has the following defects: the Venturi tube is installed on the lower contact surface as the B surface (see Figure 3), and the distance between the upper surface of the flower plate and the upper opening of the Venturi tube is short, so the dust in the cleaning room It is easy to enter the inside of the filter bag from the upper opening of the Venturi tube, which will cause pollution to the filter bag and make the inner surface of the filter bag poor in air permeability, thus greatly affecting the separation and dust removal effect of the dust collection device.
发明内容Contents of the invention
本实用新型的目的是克服现有技术的不足,提供一种结构简单、滤袋透气性好、收集效果好的粉尘收集装置。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a dust collection device with simple structure, good air permeability of the filter bag and good collection effect.
实现上述目的技术方案是:一种粉尘收集装置,包括有壳体、花板、集料装置、过滤装置、高压清灰装置、气体入口和气体出口,集料装置包括有集料斗,花板将壳体分隔成上部的清洁室和下部的过滤室,集料斗设置在过滤室的下部,过滤装置包括有滤袋和笼架,滤袋套装在笼架外,笼架连接在花板上,文丘里管设置在笼架上部,高压清灰装置包括有气包、电磁阀和喷嘴,所述的文丘里管安装时上下反向倒置,文丘里管的A面为安装下接触面。The technical solution to achieve the above purpose is: a dust collection device, including a shell, a flower plate, a material collecting device, a filter device, a high-pressure dust cleaning device, a gas inlet and a gas outlet, the material collecting device includes a collecting hopper, and the flower plate will The housing is divided into an upper clean room and a lower filter room. The collecting hopper is set at the lower part of the filter room. The filter device includes a filter bag and a cage frame. The filter bag is set outside the cage frame, and the cage frame is connected to the flower plate. The inner tube is arranged on the upper part of the cage, and the high-pressure dust cleaning device includes an air bag, a solenoid valve and a nozzle. When the venturi tube is installed, it is upside down and upside down, and the A side of the venturi tube is the lower contact surface for installation.
进一步,所述的文丘里管的上部为上面大下面小倒圆锥筒形的管身,下部为上端带有凸边的圆柱筒形的管座,管身的上面带有喇叭口形的上凸沿,管身的下面带有喇叭口形的下凸沿,管身的下凸沿与管座的凸边相接,管座中部开有向内的凹槽,管座的凸边下表面为A面。Further, the upper part of the Venturi tube is an inverted conical tube body with a large upper part and a smaller lower part, and the lower part is a cylindrical tube seat with a convex edge on the upper end, and a bell-shaped upper convex edge on the upper part of the tube body. , the bottom of the tube body has a bell mouth-shaped lower convex edge, the lower convex edge of the tube body is connected with the convex edge of the tube seat, the middle part of the tube seat has an inward groove, and the lower surface of the convex edge of the tube seat is the A surface .
进一步,所述的集料斗和过滤室以及气体入口的入口管道均采用不锈钢材料制作。Further, the collection hopper, the filter chamber and the inlet pipe of the gas inlet are all made of stainless steel.
进一步,所述的清洁室采用不锈钢材料制作。Further, the clean room is made of stainless steel.
进一步,所述的电磁阀设置于气包的上方。Further, the electromagnetic valve is arranged above the air bag.
进一步,所述的花板采用拼装结构。Further, the flower board adopts an assembled structure.
进一步,所述的集料斗和过滤室以及气体入口的入口管道采用的不锈钢材料均为316L-2B不锈钢。Further, the stainless steel materials used in the collecting hopper, the filter chamber and the inlet pipe of the gas inlet are all 316L-2B stainless steel.
进一步,所述的清洁室采用的不锈钢材料为304-2B不锈钢。Further, the stainless steel material used in the clean room is 304-2B stainless steel.
进一步,所述的花板拼装所用单块的花板宽度为610mm。Further, the width of a single flower board used for assembling the flower board is 610 mm.
采用上述技术方案后,具有很多好处:(1)、结构简单,滤袋透气性好,收集效果好。本实用新型文丘里管一改传统的安装方式,文丘里管安装时上下反向倒置,文丘里管的A面为安装接触面。本实用新型结构简单,采用这样的结构使得花板上表面与文丘里管的上口之间的距离大大延长,增加了文丘里管的安装高度,提高了喷吹时二次气体的流入量,因此清洁室内的粉尘不易从文丘里管的上口进入滤袋内部,从而保证滤袋不会产生污染弥塞,使滤袋内表面清洁,透气性极好,从而大大提高了粉尘收集装置的分离除尘效果,分离效果好,清灰效果十分理想,收集效果好,且滤袋等不易损坏,延长了本实用新型的使用寿命,降低了设备的维护成本;(2)、适用范围广。本实用新型集料斗、过滤室和气体入口的入口管道以及清洁室均采用不锈钢材料制作,与现有技术的碳钢材料相比有很大的优势,本实用新型不但适用于收集干粉料,还适用于糊树脂等经过雾化干燥器后带有粘性的湿粉料的收集,且本实用新型对物料具有清洁作用,保证物料无污染,实现了真正的清洁生产,避免了二次污染的发生;同时物料不腐蚀设备,延长了设备的使用寿命;(3)、性能可靠。本实用新型一改原有传统的电磁阀设置于气包下方的结构,而是将电磁阀设置于气包的上方,这样避免了由于电磁阀设置于气包下方容易把气包中空气中的积水带入电磁阀中使电磁阀失灵的缺陷,从而保证电磁阀工作正常,使电磁阀性能可靠,有效控制压缩空气的喷吹,从而使本实用新型工作稳定,收集效果好;(4)、便于拆装,省材。本实用新型的花板采用拼装结构,大大提高了花板的刚性,且拆装方便,为本实用新型的运输、安装等带来了极大的便利;花板拼装所用单块的花板宽度以610mm为宜,是因为市场上制作过滤室和清洁室的商品板宽度规格为1220mm,因此单块的花板宽度采用610mm,与清洁室和过滤室标准宽度的基数相同,这不但便于主体材料的采购,更为重要的是大大提高了材料使用率,避免浪费,省材,制作方便,大大降低了材料成本和加工成本。After adopting the above-mentioned technical scheme, there are many advantages: (1), the structure is simple, the air permeability of the filter bag is good, and the collection effect is good. The Venturi tube of the utility model is changed from the traditional installation method. When the Venturi tube is installed, the upper and lower sides are reversed, and the A surface of the Venturi tube is the installation contact surface. The utility model has a simple structure, and the adoption of such a structure greatly extends the distance between the upper surface of the flower plate and the upper opening of the Venturi tube, increases the installation height of the Venturi tube, and increases the inflow of secondary gas during blowing. Therefore, the dust in the clean room is not easy to enter the inside of the filter bag from the upper opening of the Venturi tube, so as to ensure that the filter bag will not be polluted, the inner surface of the filter bag is clean, and the air permeability is excellent, thereby greatly improving the separation of the dust collection device. The dust removal effect is good, the separation effect is good, the dust removal effect is very ideal, the collection effect is good, and the filter bag is not easy to be damaged, which prolongs the service life of the utility model and reduces the maintenance cost of the equipment; (2) Wide application range. The collecting hopper, the filter chamber, the inlet pipe of the gas inlet and the cleaning room of the utility model are all made of stainless steel materials, which have great advantages compared with the carbon steel material of the prior art. The utility model is not only suitable for collecting dry powder materials, but also It is suitable for the collection of viscous wet powder such as paste resin after passing through the atomization dryer, and the utility model has a cleaning effect on the material, ensuring that the material is pollution-free, realizing real clean production, and avoiding the occurrence of secondary pollution ; At the same time, the material does not corrode the equipment, prolonging the service life of the equipment; (3), reliable performance. The utility model changes the original traditional structure that the electromagnetic valve is arranged under the air bag, but arranges the electromagnetic valve above the air bag, thus avoiding that the electromagnetic valve is arranged under the air bag, which is easy to dislodge the air in the air bag. The accumulated water is brought into the solenoid valve to make the solenoid valve malfunction, so as to ensure the normal operation of the solenoid valve, make the solenoid valve reliable, and effectively control the injection of compressed air, so that the utility model works stably and has a good collection effect; (4) , Easy to disassemble and save materials. The flower board of the utility model adopts an assembled structure, which greatly improves the rigidity of the flower board, and is convenient to disassemble, which brings great convenience to the transportation and installation of the utility model; the width of a single flower board used for flower board assembly 610mm is appropriate, because the commercial board width specification for making filter chambers and clean rooms on the market is 1220mm, so the width of a single flower board is 610mm, which is the same base as the standard width of clean rooms and filter chambers, which is not only convenient for the main material More importantly, the utilization rate of materials is greatly improved, waste is avoided, materials are saved, production is convenient, and material costs and processing costs are greatly reduced.
附图说明Description of drawings
图1为拆去件1壳体一部分的本实用新型主视结构示意图;Fig. 1 is a schematic diagram of the front view structure of the utility model with a part of the casing of
图2为图1的左视图;Fig. 2 is the left view of Fig. 1;
图3为图1的I部放大图;Fig. 3 is an enlarged view of part I of Fig. 1;
图4为件13文丘里管的结构示意图;Fig. 4 is the structural representation of 13 Venturi tubes;
图5为件5高压清灰装置5中件15电磁阀安装在气包14上的结构示意图;Fig. 5 is the schematic structural view of the
图6为单块件2花板的结构示意图;Fig. 6 is a schematic structural view of a single piece with 2 flower plates;
图7为图4的俯视结构示意图;Fig. 7 is a top view structural schematic diagram of Fig. 4;
图8为件2花板拼装后的结构示意图。Fig. 8 is a structural schematic diagram of
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described in further detail.
实施例Example
如图1至图8所示,一种粉尘收集装置,包括有壳体1、花板2、集料装置3、过滤装置4、高压清灰装置5、气体入口6、气体出口7、检修口22和支架23。壳体1上面设置有检修口22,便于从检修口22处抽取更换滤袋12等检修操作,还可根据需要在其它位置也设置检修口22。壳体1下部四脚设置有支架23。花板2将壳体1分隔成上部的清洁室9和下部的过滤室10,集料装置3包括有集料斗8和集料斗8底部的旋转阀17,集料斗8设置在过滤室10的下部。气体入口6装在集料斗8上部侧面,且与集料斗8相连通,气体出口7设置在壳体1的上部,且与清洁室9相通。集料斗8、过滤室10和气体入口6的入口管道6-1以及清洁室9均采用316L-2B不锈钢材料制作,清洁室9采用304-2B不锈钢材料制作。花板2采用拼装结构,花板6制作时采用单块折边结构,花板6拼装所用单块的花板6宽度为610mm,拼装时通过设置在相邻两块花板2的侧面连接孔18处的坚固螺栓使花板2横向拼装在一起,通过设置在相邻两块花板2的底面连接孔19处的坚固螺栓使花板2纵向拼装在一起,拼装连接处用加强筋覆盖住,以保证本实用新型外形美观大方,花板2上设置有花板孔20。过滤装置5包括有笼架11和滤袋12,笼架11装在过滤室9内,滤袋12套装在笼架11外,笼架11上端带有笼架搭边11-1,带有滤袋12的笼架11安装时从花板孔20上面插入,笼架11的下部通过花板孔20后,笼架搭边11-1搭接在花板孔20上沿的花板2上,即笼架11通过笼架搭边11-1搭接连接在花板2上。文丘里管13的上部为上面大下面小倒圆锥筒形的管身13-1,下部为上端带有凸边13-2-1的圆柱筒形的管座13-2,管身13-1的上面带有喇叭口形的上凸沿13-1-1,管身13-1的下面带有喇叭口形的下凸沿13-1-2,管身13-1的下凸沿13-1-2与管座13-2的凸边13-2-1相接,管座13-2中部开有向内的凹槽13-2-2,管座13-2的凸边13-2-1下表面为A面,管身13-1的下凸沿13-1-2上表面为B面。文丘里管13安装时上下反向倒置,与现有技术安装方向相反,即文丘里管13的管身13-1位于上方,管座13-2位于下方,安装时文丘里管13的A面与笼架11上端相接触,文丘里管13的A面为安装下接触面。上凸沿13-1-1与下凸沿13-1-2相比,上凸沿13-1-1小,下凸沿13-1-2大。管座13-2的凹槽13-2-2用来卡装笼架11上部,通过此凹槽13-2-2使文丘里管13的下部卡装在笼架11上部的内口,从而使文丘里管13设置在笼架11上部。高压清灰装置5包括有气包14、电磁阀15、喷嘴16和喷吹管21,电磁阀15设置于气包14的上方,使电磁阀15不易失灵,性能可靠。喷嘴16装在喷吹管21上,喷吹管21设置在清洁室9下部,喷嘴16与相应的滤袋12相对,本实用新型在电磁阀15控制下,使气包14内的高压空气经喷吹管21上的喷嘴16喷出,通过文丘里管13向滤袋12内喷吹,这种喷吹使得粘附在滤袋12上的灰尘脱离,从而达到对滤袋12进行清灰的目的,保证滤袋12有效地吸尘。落下的灰尘落入集料斗8中,经旋转阀17收集后排出。本实施例的电磁阀15选用脉冲电磁阀,且配装脉冲控制仪,便可在脉冲控制仪的控制下定时顺序触发脉冲电磁阀,实现自动控制气包14内的高压空气经喷吹管21上的喷嘴16定时自动喷出。As shown in Figures 1 to 8, a dust collection device includes a
除上述实施例外,本实用新型的电磁阀15还可配装PLC微电脑控制仪,在PLC微电脑控制仪控制下,实现自动控制气包14内的高压空气经喷吹管21上的喷嘴16定时自动喷出。Except above-mentioned embodiment,
本实用新型不限于上述实施例,凡采用等同替换或等效替换形成的技术方案均属于本实用新型要求保护的范围。The utility model is not limited to the above-mentioned embodiments, and all technical solutions formed by equivalent replacement or equivalent replacement all belong to the protection scope of the utility model.
Claims (8)
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CN2009202336083U CN201470247U (en) | 2009-07-31 | 2009-07-31 | Dust collection device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103433713A (en) * | 2013-09-12 | 2013-12-11 | 酒泉奥凯种子机械股份有限公司 | Pulse dust collector card processing technology |
CN104489565A (en) * | 2014-11-29 | 2015-04-08 | 玉溪紫昊生物科技有限公司 | Air-cooling device for industrial production of purple sweet potato powder |
CN108041812A (en) * | 2017-11-30 | 2018-05-18 | 重庆远望广告有限公司 | A kind of Multifunctional multimedia dais |
-
2009
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103433713A (en) * | 2013-09-12 | 2013-12-11 | 酒泉奥凯种子机械股份有限公司 | Pulse dust collector card processing technology |
CN104489565A (en) * | 2014-11-29 | 2015-04-08 | 玉溪紫昊生物科技有限公司 | Air-cooling device for industrial production of purple sweet potato powder |
CN108041812A (en) * | 2017-11-30 | 2018-05-18 | 重庆远望广告有限公司 | A kind of Multifunctional multimedia dais |
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