CN201448707U - A super-high-power LED street lamp with heat pipe for heat dissipation - Google Patents

A super-high-power LED street lamp with heat pipe for heat dissipation Download PDF

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CN201448707U
CN201448707U CN2009200312953U CN200920031295U CN201448707U CN 201448707 U CN201448707 U CN 201448707U CN 2009200312953 U CN2009200312953 U CN 2009200312953U CN 200920031295 U CN200920031295 U CN 200920031295U CN 201448707 U CN201448707 U CN 201448707U
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heat
lamp
heat pipe
led
power led
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渠志鹏
洪晓狮
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2131/00Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
    • F21W2131/10Outdoor lighting
    • F21W2131/103Outdoor lighting of streets or roads

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  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)

Abstract

一种热管散热的超大功率LED路灯,涉及照明路灯领域,主要解决超大功率LED路灯散热问题。包括灯杆、所述的灯杆包括横杆和上支撑杆,LED灯头设置在横杆上,LED灯头内设有灯珠,所述的灯珠与热管散热器相连,其特征是,所述的热管散热器下端连接LED灯头内的灯珠,中部连接在上支撑杆上,上端为悬臂结构,热管散热器相对于水平面呈斜置状态,热管的表面附有散热鳍片。由于采用由于采用复合散热措施,可以将50W以上的超大功率LED路灯的LED结温可控制在60℃以内,使LED的使用寿命提高20%,基本杜绝LED光珠的光衰现象,使LED最大限度的发挥其光效。

Figure 200920031295

An ultra-high-power LED street lamp with heat pipe for heat dissipation relates to the field of lighting street lamps and mainly solves the heat dissipation problem of the ultra-high-power LED street lamp. Including the light pole, the light pole includes a cross bar and an upper support bar, the LED lamp head is arranged on the cross bar, and a lamp bead is arranged inside the LED lamp head, and the lamp bead is connected with a heat pipe radiator, and the feature is that the The lower end of the heat pipe radiator is connected to the lamp beads in the LED lamp holder, the middle part is connected to the upper support rod, and the upper end is a cantilever structure. The heat pipe radiator is inclined relative to the horizontal plane, and the surface of the heat pipe is attached with cooling fins. Due to the adoption of composite cooling measures, the LED junction temperature of super-high-power LED street lights above 50W can be controlled within 60°C, which increases the service life of the LED by 20%, basically eliminates the light decay of the LED light beads, and maximizes the LED. Maximize its light effect.

Figure 200920031295

Description

一种热管散热的超大功率LED路灯 A super-high-power LED street lamp with heat pipe for heat dissipation

技术领域technical field

本实用新型涉及照明路灯领域,具体地说是一种热管散热的超大功率LED路灯。The utility model relates to the field of lighting street lamps, in particular to a super-high-power LED street lamp with heat pipes for heat dissipation.

背景技术Background technique

LED路灯以其独有的长寿命、节能环保、高亮度等优势成为节能路灯的首选产品,是公共照明领域用来取代传统路灯(汞灯、钠灯)的新型灯源。因此,世界各国均将LED路灯的开发应用作为本国节能环保的重点项目,并列入国家预算中。LED street lamps have become the first choice for energy-saving street lamps due to their unique advantages of long life, energy saving and environmental protection, and high brightness. Therefore, all countries in the world regard the development and application of LED street lamps as a key project of energy conservation and environmental protection in their country, and include them in the national budget.

一般超大功率LED路灯是指5W以上的路灯。该LED路灯当前存在的一个最大应用障碍就是结温过高问题,此问题已经在国际上被列为重要攻关课题。目前,大功率LED路灯的结温仍停滞在70℃左右,而LED灯的最佳结温为60℃以下,结温过高会导致光衰现象、寿命降低等一系列问题,使LED路灯的应用受到了难已逾越的限制。Generally, ultra-high power LED street lights refer to street lights above 5W. One of the biggest obstacles to the application of this LED street lamp is the problem of high junction temperature, which has been listed as an important research topic in the world. At present, the junction temperature of high-power LED street lamps is still stagnant at about 70°C, while the optimum junction temperature of LED lights is below 60°C. Excessive junction temperature will lead to a series of problems such as light decay and reduced lifespan, making the LED street lamps Applications are subject to insurmountable restrictions.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足而提供一种热管散热的超大功率LED路灯,该路灯能满足超大功率LED路灯的散热需要,且结构简单。The purpose of the utility model is to overcome the shortcomings of the prior art and provide a super-high-power LED street lamp with a heat pipe for heat dissipation. The street lamp can meet the heat dissipation requirements of the super-high-power LED street lamp and has a simple structure.

本实用新型解决其技术问题所采取的技术方案是:一种热管散热的超大功率LED路灯,包括灯杆、所述的灯杆包括横杆和上支撑杆,LED灯头设置在横杆上,LED灯头内设有灯珠,所述的灯珠与热管散热器相连,其特征是,所述的热管散热器下端连接LED灯头内的灯珠,中部连接在上支撑杆上,上端为悬臂结构,热管散热器相对于水平面呈斜置状态,热管的表面附有散热鳍片。The technical solution adopted by the utility model to solve the technical problem is: a super-high-power LED street lamp with heat pipe for heat dissipation, including a lamp post, the lamp post includes a cross bar and an upper support bar, and the LED lamp head is arranged on the cross bar. A lamp bead is arranged inside the lamp cap, and the lamp bead is connected with the heat pipe radiator. It is characterized in that the lower end of the heat pipe radiator is connected with the lamp bead in the LED lamp cap, the middle part is connected with the upper support rod, and the upper end is a cantilever structure. The heat pipe radiator is inclined relative to the horizontal plane, and heat dissipation fins are attached to the surface of the heat pipe.

在考虑实际安装和热管散热器散热的需要情况下,所述的热管散热器直线段的轴线与水平线之间的安装角度为5°~45°。In consideration of actual installation and heat dissipation requirements of the heat pipe radiator, the installation angle between the axis of the straight section of the heat pipe radiator and the horizontal line is 5°-45°.

为便于安装,特别是对现有路灯进行改造的实际需要,所述的热管散热器与LED灯珠之间通过过渡件导热柱连接在一起。For the convenience of installation, especially for the actual needs of retrofitting existing street lamps, the heat pipe radiator and the LED lamp bead are connected together through a transition piece heat conducting column.

所述的LED灯珠包括包括与热管散热器连接的热沉板,所述的热沉板与固定平板相连,透明配光罩连接在固定平板的下方,所述的固定平板的周边设有配光罩内风冷散热的进风口和出风口,所述的进风口处设置一微型吹风机。The LED lamp bead includes a heat sink plate connected to the heat pipe radiator, the heat sink plate is connected to the fixed plate, the transparent light distribution cover is connected under the fixed plate, and the periphery of the fixed plate is equipped with An air inlet and an air outlet for air cooling and heat dissipation in the photomask, and a miniature blower is arranged at the air inlet.

所述的散热器为热管传热元件。The radiator is a heat pipe heat transfer element.

本实用新型的有益效果是:The beneficial effects of the utility model are:

该种热管散热的超大功率LED路灯,采用由于采用复合散热措施,一方面通过热管散热器将热沉板上产生的热量传导出去,另一方面将透明配光罩内灯珠产生的热量,经强制风冷排出;因此,可以将50W以上的超大功率LED路灯的LED结温可控制在60℃以内,使LED的使用寿命提高20%,基本杜绝LED光珠的光衰现象,使LED最大限度的发挥其光效。This kind of super-high-power LED street lamp with heat pipe heat dissipation adopts composite heat dissipation measures. On the one hand, the heat generated on the heat sink plate is conducted through the heat pipe radiator, and on the other hand, the heat generated by the lamp beads in the transparent light distribution cover is transferred through Forced air-cooled discharge; therefore, the LED junction temperature of super-high-power LED street lights above 50W can be controlled within 60°C, which increases the service life of the LED by 20%, basically eliminates the light decay of the LED light beads, and maximizes the LED play its light effect.

另外,独特的热管散热器结构,既增加了散热面积,又稳定了灯杆的受力结构,兼顾了灯杆的结构需要和造型需要。In addition, the unique heat pipe radiator structure not only increases the heat dissipation area, but also stabilizes the stress structure of the light pole, taking into account the structural and modeling needs of the light pole.

附图说明Description of drawings

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;

图2为LED灯珠的局部放大图。Figure 2 is a partially enlarged view of the LED lamp bead.

图中:1灯杆,11上支撑杆,2横杆,3LED灯珠,31固定平板,311进风口,312出风口,32热沉板,33配光罩,34单颗LED,4热管散热器,41热管,42散热鳍片,5微型吹风机,6灯壳,7透光灯罩。In the figure: 1 light pole, 11 upper support rod, 2 cross bar, 3 LED lamp bead, 31 fixed plate, 311 air inlet, 312 air outlet, 32 heat sink plate, 33 light distribution cover, 34 single LED, 4 heat pipe for heat dissipation device, 41 heat pipes, 42 cooling fins, 5 miniature hair dryers, 6 lamp shells, and 7 light-transmitting lampshades.

具体实施方式Detailed ways

如图1所示,一种热管散热的超大功率LED路灯,包括灯杆1、横杆2、上支撑杆11、热管散热器4和灯具。所述的灯具包括灯壳6、LED灯珠3和透光灯罩7。LED灯珠3由固定平板31、热沉板32、透明配光罩33及附于热沉板上的单颗LED 34组成,热沉板32固定平板31的中间孔内,透明配光罩33连接在固定平板的下方,如图2。横杆2一端连接在灯杆上,一端连接灯壳6,上支撑杆11与灯杆一体用于支撑热管散热器4。As shown in FIG. 1 , a super-high-power LED street lamp with heat pipe for heat dissipation includes a lamp pole 1 , a cross bar 2 , an upper support rod 11 , a heat pipe radiator 4 and a lamp. The lamp includes a lamp housing 6 , LED lamp beads 3 and a light-transmitting lampshade 7 . The LED lamp bead 3 is made up of a fixed plate 31, a heat sink plate 32, a transparent light distribution cover 33 and a single LED 34 attached to the heat sink plate, the heat sink plate 32 is fixed in the middle hole of the plate 31, and the transparent light distribution cover 33 Connect to the bottom of the fixed plate, as shown in Figure 2. One end of the cross bar 2 is connected to the light pole, and the other end is connected to the lamp housing 6 . The upper support rod 11 is integrated with the light pole to support the heat pipe radiator 4 .

所述的灯壳6的顶部有一个孔,用于穿过热管;所述的热管散热器4为一表面附有散热鳍片42的截面为圆形的热管41,且热管41的下端高、上端低,热管41(直线段)与水平面的夹角大于5°一般小于45°,满足热管散热的使用要求;热管低端端平面与LED灯珠的热沉板32直接相连,并在接触面添加导热硅胶。热管41的中部固定在灯杆1上。热管散热器4上端为悬臂结构。There is a hole on the top of the lamp housing 6 for passing through the heat pipe; the heat pipe radiator 4 is a circular heat pipe 41 with cooling fins 42 on the surface, and the lower end of the heat pipe 41 is high, The upper end is low, and the angle between the heat pipe 41 (straight line section) and the horizontal plane is greater than 5° and generally less than 45°, which meets the requirements for heat dissipation of the heat pipe; Add thermal silicone. The middle part of the heat pipe 41 is fixed on the light pole 1 . The upper end of the heat pipe radiator 4 is a cantilever structure.

如图2,所述的LED灯珠的固定平板31的周边有相对设置的进风口311和出风口312,并在进风口311处连接微型吹风机5,出风口312敞口设置。正常工作时,LED灯珠产生的热量被与之直接接触的热管散热器直接散发出去,同时将配光罩内灯珠产生的热量也被微型吹风机产生的气流带走,强化了对LED灯珠的降温作用。As shown in Fig. 2, there are air inlet 311 and air outlet 312 oppositely arranged on the periphery of the fixed plate 31 of the LED lamp bead, and the micro blower 5 is connected at the air inlet 311, and the air outlet 312 is opened. During normal operation, the heat generated by the LED lamp beads is directly dissipated by the heat pipe radiator in direct contact with it. At the same time, the heat generated by the lamp beads in the light distribution cover is also taken away by the airflow generated by the micro hair dryer, which strengthens the protection of the LED lamp beads. cooling effect.

为便于安装,特别是对现有路灯进行改造的实际需要,所述的热管散热器与LED灯珠之间通过过渡件导热柱连接在一起。For the convenience of installation, especially for the actual needs of retrofitting existing street lamps, the heat pipe radiator and the LED lamp bead are connected together through a transition piece heat conducting column.

热管散热器4内设有的热管传热元件,其热传导速度是金属银的三万倍,使其导出的热量极其接近产生的热量,能保持动态平衡,消除热积累,可以实现动态快速降温的目的。The heat pipe heat transfer element provided in the heat pipe radiator 4 has a heat conduction speed 30,000 times that of metal silver, so that the heat exported by it is extremely close to the heat generated, which can maintain dynamic balance, eliminate heat accumulation, and realize dynamic and rapid cooling. Purpose.

Claims (5)

1. the ultra-high power LED street lamp of a heat pipe heat radiation, comprise that lamp stand, described lamp stand comprise cross bar and upper support bar, the LED lamp holder is arranged on the cross bar, is provided with the lamp pearl in the LED lamp holder, and described lamp pearl links to each other with heat-pipe radiator, it is characterized in that, described heat-pipe radiator lower end connects the lamp pearl in the LED lamp holder, and the middle part is connected on the upper support bar, and the upper end is a cantilever design, heat-pipe radiator with respect to the horizontal plane is tilting state, and the surface of heat pipe is with radiating fin.
2. the ultra-high power LED street lamp of a kind of heat pipe heat radiation according to claim 1 is characterized in that, the axis of described heat-pipe radiator straightway and the setting angle between the horizontal line are 5 °~45 °.
3. the ultra-high power LED street lamp of a kind of heat pipe heat radiation according to claim 1 is characterized in that, links together by the transition piece heating column between described heat-pipe radiator and the LED lamp pearl.
4. according to the ultra-high power LED street lamp of claim 1 or 3 described a kind of heat pipe heat radiations, it is characterized in that, described LED lamp pearl comprises the heat sink plate that is connected with heat-pipe radiator, described heat sink plate links to each other with fixed flat planar, transparent light distributing cap is connected the below of fixed flat planar, the periphery of described fixed flat planar is provided with the air inlet and the air outlet of wind-cooling heat dissipating in the light distributing cap, and described air inlet place is provided with a miniature hair-dryer.
5. the ultra-high power LED street lamp of a kind of heat pipe heat radiation according to claim 1 is characterized in that, described radiator is the adopting heat pipes for heat transfer element.
CN2009200312953U 2009-08-10 2009-08-10 A super-high-power LED street lamp with heat pipe for heat dissipation Expired - Fee Related CN201448707U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102287688A (en) * 2011-07-20 2011-12-21 复旦大学 Streetlamp device with integrated structure of heat pipe lamp post and light emitting diode (LED) light source
CN102691952A (en) * 2012-05-23 2012-09-26 复旦大学 LED (light emitting diode) street lamp device
CN105953194A (en) * 2016-06-22 2016-09-21 东莞市闻誉实业有限公司 LED heat dissipation lighting device
CN108386783A (en) * 2018-02-05 2018-08-10 深圳市奈士迪技术研发有限公司 A kind of street lamp with heat dissipation and anti-sleet function
CN108766282A (en) * 2018-05-25 2018-11-06 东莞市闻誉实业有限公司 L ED guideboard indicating device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102287688A (en) * 2011-07-20 2011-12-21 复旦大学 Streetlamp device with integrated structure of heat pipe lamp post and light emitting diode (LED) light source
CN102691952A (en) * 2012-05-23 2012-09-26 复旦大学 LED (light emitting diode) street lamp device
CN105953194A (en) * 2016-06-22 2016-09-21 东莞市闻誉实业有限公司 LED heat dissipation lighting device
CN108386783A (en) * 2018-02-05 2018-08-10 深圳市奈士迪技术研发有限公司 A kind of street lamp with heat dissipation and anti-sleet function
CN108766282A (en) * 2018-05-25 2018-11-06 东莞市闻誉实业有限公司 L ED guideboard indicating device

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Granted publication date: 20100505

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