CN201448405U - A dual-clutch automatic transmission - Google Patents

A dual-clutch automatic transmission Download PDF

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CN201448405U
CN201448405U CN2009200337908U CN200920033790U CN201448405U CN 201448405 U CN201448405 U CN 201448405U CN 2009200337908 U CN2009200337908 U CN 2009200337908U CN 200920033790 U CN200920033790 U CN 200920033790U CN 201448405 U CN201448405 U CN 201448405U
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gear
shaft
clutch
main
reverse
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张立材
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Xian University of Architecture and Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/006Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by parallel flow paths, e.g. dual clutch transmissions

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Abstract

本实用新型涉及双离合器自动变速器,包括输入轴、倒档换向轴和动力输出装置,在输入轴两侧分别套装有与输入轴共线排列的两个主轴,两个主轴之间的输入轴上安装有支撑轴承;两个主轴上依次设置有离合器、主轴角度传感器、倒档主动齿轮和前进档奇数主动齿轮,倒档换向轴上连接有倒档换向齿轮,倒档换向齿轮与主轴上的倒档主动齿轮相啮合;动力输出装置包括主动力输出轴和输出轴,主动力输出轴一端连接有主动力输出轴角度传感器,主动力输出轴和输出轴之间连接有差速器;主动力输出轴上有倒档从动齿轮,以及和两个主轴上设置的前进档主动齿轮各自相啮合的前进档从动齿轮。其体积小,齿轮数量少,结构紧凑,重量轻,传递功率范围广,适于汽车使用。

Figure 200920033790

The utility model relates to a dual-clutch automatic transmission, which comprises an input shaft, a reverse gear reversing shaft and a power output device. Two main shafts arranged in line with the input shaft are respectively set on both sides of the input shaft. The input shaft between the two main shafts is Support bearings are installed on the upper shaft; clutches, main shaft angle sensors, reverse drive gears, and forward odd-numbered drive gears are arranged on the two main shafts in sequence, and the reverse gear reversing gear is connected to the reverse gear reversing shaft, and the reverse reversing gear is connected with the The reverse drive gear on the main shaft is meshed; the power take-off device includes a main power take-off shaft and an output shaft, one end of the main power take-off shaft is connected with a main power take-off shaft angle sensor, and a differential is connected between the main power take-off shaft and the output shaft ; There is a reverse gear driven gear on the main power output shaft, and a forward gear driven gear meshed with the forward gear driving gears provided on the two main shafts respectively. It has small volume, few gears, compact structure, light weight and wide transmission power range, and is suitable for use in automobiles.

Figure 200920033790

Description

一种双离合器自动变速器 A dual-clutch automatic transmission

技术领域technical field

本实用新型涉及一种车辆变速器,特别是涉及一种双离合器无机械同步器自动变速器。The utility model relates to a vehicle speed changer, in particular to a double-clutch automatic speed changer without a mechanical synchronizer.

背景技术Background technique

现有的双离合器式自动变速器包括两个离合器、机械换档同步器、换档控制系统、电控系统TCU及六档位变速器,通常采用两个湿式离合器组合为一体式双离合器,分别固定在两个主轴上,变速器的奇、偶档位的主动齿轮分别与两个湿式离合器驱动连接。两个离合器交替传递工作动力而实现档位之间的切换。这种变速机构存在如下缺点:由于两个湿式离台器组合固定在输入轴上,虽然在一定程度上缩短了轴向尺寸,但由于采用机械换挡同步器,所以在缩短轴向长度的同时形成了三轴变速体系,径向尺寸增加较大,这种结构使得变速器的结构趋于复杂,同时组合式双离合器结构复杂,体积也较大,增加了维护的难度,这使得这种变速器的体积、重量仍然较大,结构趋于复杂,价格趋于昂贵,不适合安装在小型车和经济型汽车上。The existing dual-clutch automatic transmission includes two clutches, a mechanical shift synchronizer, a shift control system, an electronic control system TCU, and a six-speed transmission. Usually, two wet clutches are combined into an integrated dual clutch, which are respectively fixed on On the two main shafts, the driving gears of the odd and even gears of the transmission are respectively driven and connected with two wet clutches. The two clutches alternately transmit working power to realize switching between gears. This speed change mechanism has the following disadvantages: Since the two wet-type off-stage devices are combined and fixed on the input shaft, although the axial dimension is shortened to a certain extent, due to the use of a mechanical shift synchronizer, the axial length is shortened while the axial length is shortened. A three-axis transmission system has been formed, and the radial dimension increases greatly. This structure makes the structure of the transmission more complicated. At the same time, the combined dual clutch has a complex structure and a larger volume, which increases the difficulty of maintenance. This makes the transmission of this transmission more complicated. The volume and weight are still large, the structure tends to be complicated, and the price tends to be expensive, so it is not suitable for installation on small cars and economical cars.

发明内容Contents of the invention

本实用新型的目的在于,提供一种结构简单,成本低,齿轮数量少,输出功率范围广的无机械换挡同步器的双离合器自动变速器。The purpose of the utility model is to provide a dual-clutch automatic transmission without a mechanical shift synchronizer, which has a simple structure, low cost, a small number of gears, and a wide output power range.

本实用新型的技术思路是,设置两根主轴,分别由支撑轴承固定于输入轴两端,与输入轴套装在一起,将奇数档位位于第一主轴上,偶数档位位于第二主轴上,不论升档调速,还是降档调速,都可以保证动力传递可以连续进行。自动变速器的换挡无机械同步器,且所有档位换挡是通过分别控制各从动齿轮与匹配的制动齿轮的啮合实现的,缩短了从动齿轮的位移距离,减小了变速器的尺寸,扩大了变速范围,该变速器输出动力通过差速器输出。The technical idea of this utility model is to set two main shafts, which are respectively fixed on both ends of the input shaft by support bearings, and are set together with the input shaft, and the odd gears are located on the first main shaft, and the even gears are located on the second main shaft. Regardless of upshift speed regulation or downshift speed regulation, it can ensure that the power transmission can be carried out continuously. There is no mechanical synchronizer in the shifting of automatic transmission, and the shifting of all gears is realized by separately controlling the meshing of each driven gear with the matched braking gear, which shortens the displacement distance of the driven gear and reduces the size of the transmission , to expand the speed range, the transmission output power output through the differential.

为了实现上述任务,本实用新型采取如下的技术解决方案:In order to achieve the above tasks, the utility model takes the following technical solutions:

一种双离合器自动变速器,包括输入轴、倒档换向轴和动力输出装置,其特征在于,所述输入轴一端连接发动机的动力输出端,另一端连接油泵的动力输入端;在输入轴两侧分别套装有与输入轴共线排列的第一主轴和第二主轴,所述第一主轴和第二主轴之间的输入轴上安装有支撑轴承;A dual-clutch automatic transmission, comprising an input shaft, a reverse gear reversing shaft and a power output device, is characterized in that one end of the input shaft is connected to the power output end of the engine, and the other end is connected to the power input end of the oil pump; The first main shaft and the second main shaft arranged in line with the input shaft are respectively sleeved on the side, and a supporting bearing is installed on the input shaft between the first main shaft and the second main shaft;

所述的第一主轴上依次设置有第一离合器、第一主轴角度传感器、倒档主动齿轮和至少一个奇数前进档主动齿轮,其中,第一离合器位于第一换向同步电机定子线圈内;The first main shaft is sequentially provided with a first clutch, a first main shaft angle sensor, a reverse drive gear and at least one odd-numbered forward drive drive gear, wherein the first clutch is located in the stator coil of the first reversing synchronous motor;

所述的第二主轴上依次设置有第二离合器、第二主轴角度传感器和至少一个偶数前进档主动齿轮,其中,第二离合器位于第二换向同步电机定子线圈内;The second main shaft is sequentially provided with a second clutch, a second main shaft angle sensor and at least one even-numbered forward drive gear, wherein the second clutch is located in the stator coil of the second reversing synchronous motor;

所述倒档换向轴上连接有倒档换向齿轮,倒档换向齿轮与第一主轴上的倒档主动齿轮相啮合;The reverse gear reversing shaft is connected with a reverse gear reversing gear, and the reverse gear reversing gear meshes with the reverse gear driving gear on the first main shaft;

所述的动力输出装置包括主动力输出轴和输出轴,主动力输出轴一端连接有主动力输出轴角度传感器,主动力输出轴和输出轴之间连接有差速器;主动力输出轴上有倒档从动齿轮,以及和第一主轴、第二主轴上设置的前进档主动齿轮各自相啮合的前进档从动齿轮.The power output device includes a main power output shaft and an output shaft, one end of the main power output shaft is connected with a main power output shaft angle sensor, and a differential is connected between the main power output shaft and the output shaft; The reverse gear driven gear, and the forward gear driven gear respectively meshed with the forward gear driven gears provided on the first main shaft and the second main shaft.

本实用新型的双离合器自动变速器所带来的技术效果是:The technical effect brought by the dual-clutch automatic transmission of the present utility model is:

(1)由于采用双离合结构,将奇数档位位于第一主轴上,偶数档位位于第二主轴上,不论升档调速,还是降档调速,都可以保证动力传递可以连续进行,极大提高了操作的舒适性和使用经济型;(1) Due to the dual-clutch structure, the odd-numbered gears are located on the first main shaft, and the even-numbered gears are located on the second main shaft. No matter whether the speed is upshifted or downshifted, the power transmission can be guaranteed continuously. Greatly improved operating comfort and economical use;

(2)双离合分离布置的结构,可以很好的将传统离合器的优点发挥出来,也便于使用和维护;(2) The structure of the double-clutch separation arrangement can well bring out the advantages of the traditional clutch, and it is also easy to use and maintain;

(3)第一主轴和第二主轴间隔布置,并与输入轴套装在一起,使变速器的结构简单合理、紧凑,减小了变速器的径向尺寸,与传统手动变速器相比,重量基本一致;(3) The first main shaft and the second main shaft are arranged at intervals, and are fitted together with the input shaft, so that the structure of the transmission is simple, reasonable and compact, and the radial size of the transmission is reduced. Compared with the traditional manual transmission, the weight is basically the same;

(4)所述双离合器自动变速器采用角度传感器测量齿轮位置,省去了普通齿轮变速器的机械式同步器,换挡采用电力驱动方式进行,换挡迅速准确,无换挡冲击,提高了操作舒适性和变速器寿命。(4) The dual-clutch automatic transmission uses an angle sensor to measure the gear position, eliminating the need for a mechanical synchronizer in an ordinary gear transmission. The gear shift is carried out in an electric drive mode, and the gear shift is rapid and accurate without shifting impact, which improves the operating comfort performance and transmission life.

(5)所述双离合器自动变速器采用传统离合器和齿轮传递动力,确保该变速器可以用以从小功率到大功率广大范围内动力传输能力,适用于从小型汽车到重型汽车的不同类型汽车。(5) The dual-clutch automatic transmission adopts traditional clutches and gears to transmit power to ensure that the transmission can be used for power transmission in a wide range from small power to high power, and is suitable for different types of vehicles from small cars to heavy vehicles.

(6)由于省去了机械换挡同步器,改用电力驱动同步换挡,减少了变速器机械零件的数量和重量,使变速器的可靠性大大提高。(6) Since the mechanical shift synchronizer is omitted and the electric drive is used for synchronous shifting, the number and weight of the mechanical parts of the transmission are reduced, and the reliability of the transmission is greatly improved.

(7)本实用新型的一档和倒档共用一个从动齿轮,这使变速器结构更紧凑,齿轮数量更少,有效的减轻了变速器的重量。(7) The first gear and the reverse gear of the utility model share a driven gear, which makes the structure of the transmission more compact, the number of gears is less, and the weight of the transmission is effectively reduced.

总之,本实用新型的自动变速器的结构,传动齿轮数量少,整机体积小巧,不仅具有较大的提高了变速器工作的舒适性,改善了变速器的传动性能,简化了结构,分别布置的离合器能够适于在轿车上使用。In a word, the structure of the automatic transmission of the present invention has fewer transmission gears and a small size of the whole machine, which not only greatly improves the working comfort of the transmission, but also improves the transmission performance of the transmission and simplifies the structure. Suitable for use on cars.

附图说明Description of drawings

图1是本实用新型一个实施例的结构示意图,该实施例是一个六前进挡位、一倒档位变速器;Fig. 1 is the structural representation of an embodiment of the utility model, and this embodiment is a six forward gears, a reverse gear speed changer;

图2是图1的侧视简图。FIG. 2 is a schematic side view of FIG. 1 .

图中标记分别表示:1、输入轴;2、第一主轴角度传感器:3、第一离合器;4、第一换向同步电机定子线圈;5、第一主轴的支撑轴承;6、倒档主动齿轮;7、前进一档主动齿轮;8、前进三档主动齿轮;9、前进五档主动齿轮;10、第一主轴;11、输入轴支撑轴承:12、第二主轴;13、前进二档主动齿轮;14、前进四档主动齿轮;15、前进六档主动齿轮;16、第二换挡同步电机定子线圈;17、第二离合器;18、第二主轴角度传感器;19、油泵;20、动力输出轴;21、差速器;22、前进六档从动齿轮;23、前进四档从动齿轮;24、前进二档从动齿轮;25、前进五档从动齿轮;26、前进三档从动齿轮;27、前进一档、倒档从动齿轮;28、主动力输出轴角度传感器;29、主动力输出轴;30、倒档换向齿轮;31、主动力输出轴29的支撑轴承。The marks in the figure respectively indicate: 1. Input shaft; 2. Angle sensor of the first main shaft; 3. First clutch; 4. Stator coil of the first reversing synchronous motor; 5. Support bearing of the first main shaft; 6. Active reverse gear Gear; 7. Drive gear for first gear forward; 8. Drive gear for third gear forward; 9. Drive gear for fifth gear forward; 10. First main shaft; 11. Input shaft support bearing: 12. Second main shaft; 13. Second gear forward Driving gear; 14. Forward fourth-speed driving gear; 15. Forward sixth-speed driving gear; 16. Second gear shift synchronous motor stator coil; 17. Second clutch; 18. Second main shaft angle sensor; 19. Oil pump; 20. Power take-off shaft; 21, differential; 22, forward sixth gear driven gear; 23, forward fourth gear driven gear; 24, forward second gear driven gear; 25, forward fifth gear driven gear; 26, forward third gear Gear driven gear; 27, forward first gear, reverse gear driven gear; 28, main PTO angle sensor; 29, main PTO shaft; 30, reverse reversing gear; 31, support of main PTO shaft 29 bearings.

以下结合附图对本实用新型作进一步的详细说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.

具体实施方式Detailed ways

参见图1,图1是本实用新型的一个实施例的结构示意图,包括一个六前进挡位和一倒档位的双离合器自动变速器。它包括输入轴1、倒档换向轴和动力输出装置,输入轴1一端连接发动机的动力输出端,另一端连接油泵19的动力输入端;在输入轴1两侧分别套装有与输入轴1共轴线排列的第一主轴10和第二主轴12,第一主轴10和第二主轴12为空心轴,第一主轴10和第二主轴12之间的输入轴1上安装有支撑轴承11;第一主轴10和第二主轴12的两端分别由支撑轴承5固定;输入轴1是贯穿第一离合器3和第二离合器17的实心直轴。Referring to Fig. 1, Fig. 1 is a structural schematic diagram of an embodiment of the present invention, including a dual-clutch automatic transmission with six forward gears and one reverse gear. It includes an input shaft 1, a reverse gear reversing shaft and a power output device. One end of the input shaft 1 is connected to the power output end of the engine, and the other end is connected to the power input end of the oil pump 19; The first main shaft 10 and the second main shaft 12 arranged coaxially, the first main shaft 10 and the second main shaft 12 are hollow shafts, and a supporting bearing 11 is installed on the input shaft 1 between the first main shaft 10 and the second main shaft 12; Both ends of a main shaft 10 and a second main shaft 12 are fixed by support bearings 5 respectively; the input shaft 1 is a solid straight shaft passing through the first clutch 3 and the second clutch 17 .

第一主轴10上从左至右依次设置有第一离合器3、第一主轴角度传感器2、倒档主动齿轮6、前进一档主动齿轮7、前进三档主动齿轮8、前进五档主动齿轮9和倒档换向齿轮30,其中,第一离合器3位于第一换向同步电机定子线圈4内;The first main shaft 10 is provided with the first clutch 3, the first main shaft angle sensor 2, the reverse gear driving gear 6, the forward first gear driving gear 7, the forward third gear driving gear 8, and the forward fifth gear driving gear 9 from left to right. And the reverse reversing gear 30, wherein the first clutch 3 is located in the stator coil 4 of the first reversing synchronous motor;

第二主轴12上从右至左依次设置有第二离合器17、第二主轴角度传感器18、前进六档主动齿轮15、前进四档主动齿轮14,前进二档主动齿轮13,其中,第二离合器17位于第二换向同步电机定子线圈16内;The second main shaft 12 is provided with a second clutch 17, a second main shaft angle sensor 18, a forward six-speed driving gear 15, a forward fourth-speed driving gear 14, and a forward second-speed driving gear 13 from right to left, wherein the second clutch 17 is located in the stator coil 16 of the second commutation synchronous motor;

倒档换向轴上连接有倒档换向齿轮30,倒档换向齿轮30与第一主轴10上的倒档主动齿轮6相啮合;The reverse gear reversing shaft is connected with a reverse gear reversing gear 30, and the reverse gear reversing gear 30 meshes with the reverse gear driving gear 6 on the first main shaft 10;

动力输出装置包括主动力输出轴29和输出轴20,主动力输出轴29一端连接有主动力输出轴角度传感器28,主动力输出轴29和输出轴20之间连接有差速器21;主动力输出轴29有和第一主轴10、第二主轴12上分别设置的倒档主动齿轮6、前进一档主动齿轮7、前进三档主动齿轮8、前进五档主动齿轮9、前进六档主动齿轮15、前进四档主动齿轮14,以及前进二档主动齿轮13各自相啮合的前进一档、倒档从动齿轮27、前进三档从动齿轮26、前进五档从动齿轮25、前进二档从动齿轮24、前进四档从动齿轮23、前进六档从动齿轮22。The power take-off device comprises a main power output shaft 29 and an output shaft 20, and one end of the main power output shaft 29 is connected with a main power output shaft angle sensor 28, and a differential 21 is connected between the main power output shaft 29 and the output shaft 20; The output shaft 29 has the reverse drive gear 6, the drive gear 7 for the first gear, the drive gear 8 for the third gear, the drive gear 9 for the fifth gear, and the drive gear for the sixth gear that are respectively arranged on the first main shaft 10 and the second main shaft 12. 15. Forward fourth gear driving gear 14, forward second gear driving gear 13 meshing forward first gear, reverse driven gear 27, forward third gear driven gear 26, forward fifth gear driven gear 25, forward second gear Driven gear 24, forward fourth gear driven gear 23, forward sixth gear driven gear 22.

倒档换向齿轮30将动力传递到主动力输出轴29上的倒档从动齿轮27上,并通过差速器21将动力传递到输出轴20上。The reverse reversing gear 30 transmits power to the reverse driven gear 27 on the main power output shaft 29 , and transmits power to the output shaft 20 through the differential 21 .

前进一档主动齿轮7和倒档主动齿轮6共用一个从动齿轮27。The driving gear 7 of forward first gear and the driving gear 6 of reverse gear share a driven gear 27 .

第一主轴10和第一离合器3构成第一换挡同步电机一体式转子;第二主轴12和第二离合器17构成第二换挡同步电机一体式转子。The first main shaft 10 and the first clutch 3 constitute a first shifting synchronous motor integrated rotor; the second main shaft 12 and the second clutch 17 constitute a second shifting synchronous motor integrated rotor.

第一主轴角度传感器2和主动力输出轴角度传感器28共同用于测量奇数档位以及倒档位主从动齿轮啮合位置,以确保正确换挡;第二主轴角度传感器18和主动力输出轴角度传感器28共同用于测量偶数档位主从动齿轮啮合位置,以确保正确换挡。The first main shaft angle sensor 2 and the main power output shaft angle sensor 28 are jointly used to measure the meshing position of the odd gear and the reverse gear, so as to ensure correct gear shifting; the second main shaft angle sensor 18 and the main power output shaft angle The sensors 28 are commonly used to measure the meshing position of the driving and driven gears of the even gears to ensure correct gear shifting.

主动力输出轴29上安装的前进六档从动齿轮22、前进四档从动齿轮23、前进二档从动齿轮24、前进五档从动齿轮25、前进三档从动齿轮26、前进一档、倒档从动齿轮27通过花键相连接,并沿着输出轴29左右滑动。The forward sixth gear driven gear 22 installed on the active power output shaft 29, the forward fourth gear driven gear 23, the forward second gear driven gear 24, the forward five gear driven gear 25, the forward third gear driven gear 26, the forward first gear. Gear, reverse gear driven gear 27 are connected by spline, and slide left and right along output shaft 29.

主动力输出轴29上安装的前进六档从动齿轮22、前进四档从动齿轮23、前进二档从动齿轮24、前进五档从动齿轮25、前进三档从动齿轮26、前进一档、倒档从动齿轮27还分别设有各自的换挡和位置锁定控制机构(图中未示出),它们与第一主轴角度传感器2、第二主轴角度传感器18和主动力输出轴角度传感器28配合,分别在第一换向同步电机定子线圈4和第二换向同步电机定子线圈16调整相应主动齿轮的转速。The forward sixth gear driven gear 22 installed on the active power output shaft 29, the forward fourth gear driven gear 23, the forward second gear driven gear 24, the forward five gear driven gear 25, the forward third gear driven gear 26, the forward first gear. Gear and reverse gear driven gear 27 are also provided with respective shifting and position locking control mechanisms (not shown in the figure), which are connected to the first main shaft angle sensor 2, the second main shaft angle sensor 18 and the main power output shaft angle. The sensors 28 cooperate to adjust the rotational speeds of the corresponding driving gears respectively at the stator coil 4 of the first commutation synchronous motor and the stator coil 16 of the second commutation synchronous motor.

主动力输出轴29两侧由支撑轴承31实现支撑。Both sides of the main power output shaft 29 are supported by support bearings 31 .

第一离合器3和第二离合器17是湿式或干式离合器。The first clutch 3 and the second clutch 17 are wet or dry clutches.

为节约变速器的空间,减小变速器的体积,第一主轴10、第二主轴12间隔布置,并套装在输入轴1上,在基本不增加轴向尺寸情况下,径向尺寸有较大减小,将一般双离合器三轴变速器改为二轴双离合器变速器,变速器整体体积和重量与传统手动变速器基本一致。In order to save the space of the transmission and reduce the volume of the transmission, the first main shaft 10 and the second main shaft 12 are arranged at intervals and fitted on the input shaft 1. The radial dimension is greatly reduced without increasing the axial dimension. , Changing the general dual-clutch three-shaft transmission into a two-shaft dual-clutch transmission, the overall volume and weight of the transmission are basically the same as the traditional manual transmission.

本实施例的六档自动双离合器自动变速器的工作原理是:当车辆处于静止状态时,因为第一离合器3和第二离合器17处于分离状态,因此不传动动力。The working principle of the six-speed automatic dual-clutch automatic transmission of this embodiment is: when the vehicle is at rest, because the first clutch 3 and the second clutch 17 are in a disengaged state, no power is transmitted.

升速换挡过程:Upshifting process:

需要获得一档时,换档机构(图中未示出)(在换挡同步电机定子线圈4驱动配合下)预先拨动一档从动齿轮27挂上前进一档主动齿轮7,一档挂好后,第一离合器3闭合,发动机动力经过第一离合器3传递至第一主轴10,第一主轴10上一档主动齿轮7啮合传递至一档从动齿轮27,输入动力经前进一档从动齿轮27变速传递至主动力输出轴29,再经差速器21带动输出轴20输出一档动力。此时,与前进一档从动齿轮27共轴的前进二档从动齿轮24同步转动。接下来,第二换向同步电机定制线圈16驱动第二主轴12转动,当前进二档主动齿轮13与其啮合的前进二档从动齿轮24同相位时,换档机构(图中未示出)预先拨动前进二档从动齿轮24,挂上前进二档主动齿轮13,挂好二档后,第二换向同步电机定子线圈16停止工作,第二主轴12上前进二档从动齿轮24带动前进二档主动齿轮13转动,进而带动第二主轴转动,此时,完成二档预挂档,二档主动齿轮13和第二主轴12在二档从动齿轮24带动下自由转动,不影响一档动力传输。When the first gear needs to be obtained, the shift mechanism (not shown in the figure) (under the driving cooperation of the gearshift synchronous motor stator coil 4) pre-flicks the first gear driven gear 27 and hangs up the first gear driving gear 7, and the first gear hangs up. After that, the first clutch 3 is closed, the engine power is transmitted to the first main shaft 10 through the first clutch 3, the driving gear 7 of the first gear on the first main shaft 10 is meshed and transmitted to the driven gear 27 of the first gear, and the input power is driven by the first gear through the first gear. The moving gear 27 is transmitted to the main power output shaft 29 through variable speed, and then the output shaft 20 is driven by the differential 21 to output first gear power. At this time, the forward second speed driven gear 24 coaxial with the forward first speed driven gear 27 rotates synchronously. Next, the customized coil 16 of the second reversing synchronous motor drives the second main shaft 12 to rotate. Toggle the forward second gear driven gear 24 in advance, hang up the forward second gear driving gear 13, after hanging the second gear, the second reversing synchronous motor stator coil 16 stops working, and the second main shaft 12 advances the second gear driven gear 24 Drive forward second gear driving gear 13 to rotate, and then drive the second main shaft to rotate. First gear power transmission.

需要获得二档时,换档机构(图中未示出)已如前所述预先挂好二档,先分离第一离合器3,第一离合器3分离后,一档啮合齿轮退出动力传递,同时闭合第二离合器17,第一离合器3先于第二离合器17闭合前完全分离,不影响第二离合器的闭合,第二离合器的闭合后,输入动力经第二离合器17传递给二档主动齿轮13,并与前进二档从动齿轮24啮合,带动主动力输出轴29转动,再经差速器21带动输出轴20输出二档动力。在第二离合器17闭合后,第一换向同步电机定子线圈4驱动其转子(也就是第一离合器3),使前进三档主动齿轮8与主动力输出轴29同步转动的前进三档从动齿轮26同相位,换档机构(图中未示出)驱动前进三档从动齿轮26与前进三档主动齿轮8啮合,预先挂好三档,挂好三档后,第一换向同步电机定子线圈4停止工作,此时,完成三档预挂档,前进三档主动齿轮8和第一主轴10在前进二档从动齿轮24带动下自由转动,不影响二档动力传输。When the second gear needs to be obtained, the shifting mechanism (not shown in the figure) has engaged the second gear in advance as mentioned above, and first disengages the first clutch 3. After the first clutch 3 is disengaged, the first gear meshing gear exits the power transmission, and at the same time When the second clutch 17 is closed, the first clutch 3 is completely disengaged before the second clutch 17 is closed, which does not affect the closing of the second clutch. After the second clutch is closed, the input power is transmitted to the second-speed driving gear 13 through the second clutch 17 , and mesh with the second gear driven gear 24 to drive the main power output shaft 29 to rotate, and then drive the output shaft 20 through the differential 21 to output the second gear power. After the second clutch 17 is closed, the stator coil 4 of the first reversing synchronous motor drives its rotor (that is, the first clutch 3), so that the forward third gear driven gear 8 and the main power output shaft 29 rotate synchronously. The gears 26 are in the same phase, and the shift mechanism (not shown in the figure) drives the forward third gear driven gear 26 to mesh with the forward third gear driving gear 8, and the third gear is engaged in advance. After the third gear is engaged, the first reversing synchronous motor The stator coil 4 stops working. At this moment, the third gear is pre-engaged, and the third gear driving gear 8 and the first main shaft 10 are driven by the second gear driven gear 24 to rotate freely without affecting the second gear power transmission.

需要获得三档时,换档机构(图中未示出)已如前所述预先挂好三档,先分离第二离合器17,第二离合器17分离后,二档啮合齿轮退出动力传递,同时闭合第一离合器3,第二离合器17先于第一离合器3闭合前完全分离,不影响第一离合器的闭合,第一离合器3闭合后,输入动力经第一离合器3传递给三档主动齿轮8,并与前进从动齿轮26啮合,带动主动力输出轴29转动,再经差速器21带动输出轴20输出三档动力。第一离合器3闭合后,第二换向同步电机定子线圈16驱动其转子(也就是第二离合器17),使前进四档主动齿轮14与主动力输出轴29同步转动的前进四档从动齿轮23同相位,换档机构(图中未示出)驱动前进四档从动齿轮23与前进四档主动齿轮14啮合,预先挂好四档,挂好四档后,第二换向同步电机定子线圈16停止工作,此时,完成四档预挂档,前进四档主动齿轮14和第二主轴12在三档从动齿轮26带动下自由转动,不影响三档动力传输。When the third gear needs to be obtained, the shift mechanism (not shown in the figure) has engaged the third gear in advance as previously mentioned, and first disengages the second clutch 17. After the second clutch 17 is disengaged, the second gear meshing gear exits the power transmission, and at the same time When the first clutch 3 is closed, the second clutch 17 is completely separated before the first clutch 3 is closed, which does not affect the closing of the first clutch. After the first clutch 3 is closed, the input power is transmitted to the third-speed driving gear 8 through the first clutch 3 , and mesh with the forward driven gear 26 to drive the main power output shaft 29 to rotate, and then drive the output shaft 20 through the differential 21 to output third gear power. After the first clutch 3 is closed, the second reversing synchronous motor stator coil 16 drives its rotor (that is, the second clutch 17), so that the forward fourth gear driven gear 14 and the forward fourth gear driven gear 29 rotate synchronously with the main power output shaft 29. 23 are in the same phase, the shift mechanism (not shown in the figure) drives the forward fourth gear driven gear 23 to mesh with the forward fourth gear driving gear 14, and the fourth gear is engaged in advance. After the fourth gear is engaged, the second reversing synchronous motor stator Coil 16 stops working, and at this moment, completes the pre-engagement gear of 4th gear, advances 4th gear driving gear 14 and second main shaft 12 freely rotates under the drive of 3rd gear driven gear 26, does not affect 3rd gear power transmission.

需要获得四档时,换档机构(图中未示出)已如前所述预先挂好四档,先分离第一离合器3,第一离合器3先于第二离合器17闭合前完全分离,不影响第二离合器的闭合,第一离合器3分离后,前进三档啮合齿轮8退出动力传递,同时闭合第二离合器17,第二离合器17闭合后,输入动力经第二离合器17传递给前进四档主动齿轮14,并与前进四档从动齿轮23啮合,带动主动力输出轴29转动,再经差速器21带动输出轴20输出四档动力。第二离合器17闭合后,第一换向同步电机定子线圈4驱动其转子(也就是第一离合器3),使前进五档主动齿轮9与主动力输出轴29同步转动的前进五档从动齿轮25同相位,换档机构(图中未示出)驱动前进五档从动齿轮25与前进五档主动齿轮9啮合,预先挂好五档,挂好五档后,第一换向同步电机定子线圈4停止工作,此时,完成五档预挂档,前进五档主动齿轮9和第一主轴10在前进四档从动齿轮23带动下自由转动,不影响前进四档动力传输。When the fourth gear needs to be obtained, the gearshift mechanism (not shown) has engaged the fourth gear in advance as previously mentioned, and first disengages the first clutch 3, and the first clutch 3 is completely disengaged before the second clutch 17 is closed. Affects the closing of the second clutch. After the first clutch 3 is separated, the meshing gear 8 of the forward third gear exits the power transmission, and at the same time closes the second clutch 17. After the second clutch 17 is closed, the input power is transmitted to the forward fourth gear through the second clutch 17 Driving gear 14, and meshes with forward fourth gear driven gear 23, drives main power output shaft 29 to rotate, drives output shaft 20 to output fourth gear power through differential gear 21 again. After the second clutch 17 is closed, the stator coil 4 of the first reversing synchronous motor drives its rotor (that is, the first clutch 3), so that the forward five-speed driven gear 9 and the main power output shaft 29 rotate synchronously. 25 are in the same phase, and the shift mechanism (not shown in the figure) drives the driven gear 25 of the fifth forward gear to mesh with the driving gear 9 of the fifth forward gear. Coil 4 stops work, and at this moment, finish five gears pre-engaged gear, advance five gears driving gear 9 and first main shaft 10 freely rotate under the drive of forward four gears driven gear 23, do not affect forward four gears power transmission.

需要获得五档时,换档机构(图中未示出)已如前所述预先挂好五档,先分离第二离合器17,第二离合器17分离啮合的前进四档主动齿轮14和前进四档从动齿轮23,退出动力传递,同时闭合第一离合器3,第一离合器3闭合后,输入动力经第一离合器3传递给前进五档前进主动齿轮9,并与前进从动齿轮25啮合,带动主动力输出轴29转动,再经差速器21带动输出轴20输出五档动力。第一离合器3闭合后,第二换向同步电机定子线圈16驱动其转子(也就是第二离合器17),使前进六档主动齿轮15与主动力输出轴29同步转动的前进六档从动齿轮22同相位,换档机构(图中未示出)驱动前进六档从动齿轮22与前进六档主动齿轮15啮合,预先挂好六档,挂好六档后,第二换向同步电机定子线圈16停止工作,此时,完成六档预挂档,前进六档主动齿轮15和第二主轴12在前进五档从动齿轮25带动下自由转动,不影响前进五档动力传输。When the fifth gear needs to be obtained, the shifting mechanism (not shown) has engaged the fifth gear in advance as previously mentioned, and first disengages the second clutch 17, and the second clutch 17 disengages the forward fourth gear driving gear 14 and the forward fourth gear that are engaged. The gear driven gear 23 exits the power transmission and closes the first clutch 3 at the same time. After the first clutch 3 is closed, the input power is transmitted to the forward five-speed forward driving gear 9 through the first clutch 3, and meshes with the forward driven gear 25. Drive the main power output shaft 29 to rotate, then drive the output shaft 20 through the differential 21 to output fifth gear power. After the first clutch 3 is closed, the second reversing synchronous motor stator coil 16 drives its rotor (that is, the second clutch 17), so that the forward six-speed driven gear 15 and the main power output shaft 29 rotate synchronously. 22 are in the same phase, the shift mechanism (not shown in the figure) drives the forward sixth gear driven gear 22 to mesh with the forward sixth gear driving gear 15, and the sixth gear is engaged in advance. After the sixth gear is engaged, the second reversing synchronous motor stator Coil 16 stops working, and at this moment, finish six gears pre-engagement gear, forward six gears driving gear 15 and second main shaft 12 freely rotate under the drive of forward five gears driven gear 25, do not affect forward five gears power transmission.

需要获得六档时,换档机构(图中未示出)已如前所述预先挂好六档,先分离第一离合器3,第一离合器3先于第二离合器17闭合前完全分离,不影响第二离合器的闭合,第一离合器3分离后,前进五档啮合齿轮退出动力传递,同时闭合第二离合器17,第二离合器17闭合后,输入动力经第二离合器17传递给六档主动齿轮15,并与从动齿轮22啮合,带动主动力输出轴29转动,再经差速器21带动输出轴20输出六档动力。第二离合器17闭合后,因为已到最高档位,故保持第一主轴10已挂好五档,做好降档操作准备。此时,完成五档预挂档,前进五档主动齿轮9和第一主轴10在前进六档从动齿轮22带动下自由转动,不影响前进六档动力传输。When the sixth gear needs to be obtained, the shift mechanism (not shown in the figure) has engaged the sixth gear in advance as previously mentioned, and first disengages the first clutch 3, and the first clutch 3 is completely disengaged before the second clutch 17 is closed. Affects the closing of the second clutch. After the first clutch 3 is separated, the forward fifth-speed meshing gear exits power transmission, and at the same time closes the second clutch 17. After the second clutch 17 is closed, the input power is transmitted to the sixth-speed driving gear through the second clutch 17 15, and meshes with the driven gear 22 to drive the main power output shaft 29 to rotate, and then drive the output shaft 20 through the differential 21 to output sixth gear power. After the second clutch 17 was closed, because it had reached the highest gear position, it kept the first main shaft 10 hanging up the fifth gear, and got ready for downshifting operation. Now, five gears are pre-engaged, and the driving gear 9 of the fifth gear and the first main shaft 10 rotate freely under the drive of the driven gear 22 of the sixth gear forward, without affecting the power transmission of the sixth gear forward.

倒档操作与一档操作相似,当需要倒档时,换档机构(图中未示出)预先挂上倒档主动齿轮6,倒档从动齿轮27与换向轮30啮合,第一离合器3闭合,第二离合器17分离,动力传递给第一主轴10,倒档主动齿轮6啮合倒档换向轮30转动,倒档换向轮30啮合倒档从动齿轮27转动,进而带动主动力输出轴29转动,再经差速器21带动输出轴20输出倒档动力。The reverse gear operation is similar to the first gear operation. When the reverse gear is needed, the shift mechanism (not shown) is pre-engaged with the reverse gear driving gear 6, the reverse gear driven gear 27 is engaged with the reversing wheel 30, and the first clutch 3 is closed, the second clutch 17 is disengaged, the power is transmitted to the first main shaft 10, the reverse drive gear 6 meshes with the reverse shifting wheel 30 and rotates, and the reverse shifting wheel 30 meshes with the reverse driven gear 27 to rotate, thereby driving the driving force The output shaft 29 rotates, and then the output shaft 20 is driven by the differential 21 to output reverse gear power.

降速换挡过程:降速换挡过程与上述升速换挡过程类似,只不过离合器及档位选择的操作步骤与上述过程相反,简言之,降档之前要预挂档,切换新的档位时,要先分离正在啮合的档位,再闭合已预挂好的档位,预挂好的档位闭合后再预挂好低一位的档位,直至到最低档位。Downshifting process: The downshifting process is similar to the above-mentioned upshifting process, except that the operation steps of the clutch and gear selection are opposite to the above process. When shifting gears, first disengage the gear that is being engaged, and then close the pre-engaged gear. After the pre-engaged gear is closed, pre-engage the lower gear until the lowest gear is reached.

跳档操作:跳档换挡操作可分为升档操作和降档操作两种,是上述升降档操作的组合操作,过程和步骤与上述升速换挡或降速换档操作类似,此处不再赘述。Skip gear operation: Skip gear shift operation can be divided into upshift operation and downshift operation, which is a combined operation of the above-mentioned up-down gear operation. The process and steps are similar to the above-mentioned up-speed shift or down-speed shift operation. Here No longer.

本实用新型不限于以上实施例,只要双离台器自动变速器的动力输出装置包括无机械同步器换挡机构,双离合器采用分离式布置,并兼做换挡同步电机转子,通过角度传感器同步各档位齿轮啮合,均应视为本实用新型的保护范围。The utility model is not limited to the above embodiments, as long as the power output device of the automatic transmission with dual off-stage devices includes a gear shift mechanism without a mechanical synchronizer, the double clutch adopts a separate arrangement, and also serves as a gear shift synchronous motor rotor, and the angle sensor synchronizes each Gear gear meshing should be regarded as the protection scope of the present utility model.

Claims (10)

1.一种双离合器自动变速器,包括输入轴(1)、倒档换向轴和动力输出装置,其特征在于,所述输入轴(1)一端连接发动机的动力输出端,另一端连接油泵(19)的动力输入端;在输入轴(1)两侧分别套装有与输入轴(1)共线排列的第一主轴(10)和第二主轴(12),所述第一主轴(10)和第二主轴(12)之间的输入轴(1)上安装有支撑轴承(11);1. a dual-clutch automatic transmission, comprising an input shaft (1), a reverse gear reversing shaft and a power take-off, is characterized in that one end of the input shaft (1) is connected to the power output end of the engine, and the other end is connected to the oil pump ( 19) at the power input end; the first main shaft (10) and the second main shaft (12) arranged in line with the input shaft (1) are respectively set on both sides of the input shaft (1), and the first main shaft (10) A supporting bearing (11) is installed on the input shaft (1) between the second main shaft (12); 所述的第一主轴(10)上依次设置有第一离合器(3)、第一主轴角度传感器(2)、倒档主动齿轮(6)和至少一个前进档奇数主动齿轮,其中,第一离合器(3)位于第一换向同步电机定子线圈(4)内;The first main shaft (10) is sequentially provided with a first clutch (3), a first main shaft angle sensor (2), a reverse drive gear (6) and at least one forward odd-numbered drive gear, wherein the first clutch (3) located in the stator coil (4) of the first reversing synchronous motor; 所述的第二主轴(12)上依次设置有第二离合器(17)、第二主轴角度传感器(18)和至少一个前进档偶数主动齿轮,其中,第二离合器(17)位于第二换向同步电机定子线圈(16)内;The second main shaft (12) is sequentially provided with a second clutch (17), a second main shaft angle sensor (18) and at least one forward even-numbered driving gear, wherein the second clutch (17) is located in the second commutation In the synchronous motor stator coil (16); 所述倒档换向轴上连接有倒档换向齿轮(30),倒档换向齿轮(30)与第一主轴(10)上的倒档主动齿轮(6)相啮合;The reverse gear reversing shaft is connected with a reverse gear reversing gear (30), and the reverse gear reversing gear (30) is meshed with the reverse gear driving gear (6) on the first main shaft (10); 所述的动力输出装置包括主动力输出轴(29)和输出轴(20),主动力输出轴(29)一端连接有主动力输出轴角度传感器(28),主动力输出轴(29)和输出轴(20)之间连接有差速器(21);主动力输出轴(29)上有倒档从动齿轮(27),以及和第一主轴(10)、第二主轴(12)上设置的前进档主动齿轮各自相啮合的前进档从动齿轮。Described power output device comprises main power output shaft (29) and output shaft (20), main power output shaft (29) one end is connected with main power output shaft angle sensor (28), main power output shaft (29) and output A differential (21) is connected between the shafts (20); a reverse gear driven gear (27) is arranged on the main power output shaft (29), and is set on the first main shaft (10) and the second main shaft (12) The forward gear driven gear of the forward gear is meshed with the forward gear driven gear respectively. 2.如权利要求1所述的双离合器自动变速器,其特征在于,所述倒档换向齿轮(30)将动力传递到主动力输出轴(29)上的倒档从动齿轮(27)上,并通过差速器(21)将动力传递到输出轴(20)上。2. The dual-clutch automatic transmission according to claim 1, characterized in that the reverse gear (30) transmits power to the reverse driven gear (27) on the main power output shaft (29) , and transmit power to the output shaft (20) through the differential (21). 3.如权利要求1所述的双离合器自动变速器,其特征在于,所述的奇数、偶数前进主动齿轮包括前进一档主动齿轮(7)、前进二档主动齿轮(13)、前进三档主动齿轮(8)、前进四档主动齿轮(14)、前进五档主动齿轮(9)、前进六档主动齿轮(15)。3. The dual-clutch automatic transmission as claimed in claim 1, characterized in that, said odd-numbered and even-numbered forward driving gears include a forward first gear driving gear (7), a forward second gear driving gear (13), and a forward third gear driving gear. Gear (8), forward four gears driving gear (14), forward five gears driving gear (9), forward six gears driving gear (15). 4.如权利要求3所述的双离合器自动变速器,其特征在于,所述前进一档主动齿轮(7)和倒档主动齿轮(6)共用一个从动齿轮(27)。4. The dual-clutch automatic transmission according to claim 3, characterized in that, the first forward gear (7) and the reverse gear (6) share a driven gear (27). 5.如权利要求1所述的双离合器自动变速器,其特征在于,所述的第一主轴(10)和第二主轴(12)为空心轴,所述的输入轴(1)是贯穿第一离合器(3)和第二离合器(17)的实心直轴。5. The dual-clutch automatic transmission according to claim 1, characterized in that, the first main shaft (10) and the second main shaft (12) are hollow shafts, and the input shaft (1) runs through the first Solid straight shaft for clutch (3) and second clutch (17). 6.如权利要求1所述的双离合器自动变速器,其特征在于,所述的第一主轴(10)和第一离合器(3)构成第一换挡同步电机一体式转子;所述第二主轴(12)和第二离合器(17)构成第二换挡同步电机一体式转子。6. The double-clutch automatic transmission according to claim 1, characterized in that, the first main shaft (10) and the first clutch (3) constitute a first shift synchronous motor integrated rotor; the second main shaft (12) and the second clutch (17) constitute the second shift synchronous motor integrated rotor. 7.如权利要求1所述的双离合器自动变速器,其特征在于,所述的第一主轴角度传感器(2)和主动力输出轴角度传感器(28)共同用于测量奇数档位以及倒档位主从动齿轮啮合位置,以确保正确换挡;所述第二主轴角度传感器(18)和主动力输出轴角度传感器(28)共同用于测量偶数档位主从动齿轮啮合位置,以确保正确换挡。7. The dual-clutch automatic transmission according to claim 1, characterized in that, the first main shaft angle sensor (2) and the main power output shaft angle sensor (28) are jointly used to measure odd gears and reverse gears The meshing position of the main and driven gears to ensure correct shifting; the second main shaft angle sensor (18) and the main PTO shaft angle sensor (28) are used together to measure the meshing position of the driving and driven gears in even gears to ensure correct gear shifting. shift gears. 8.如权利要求1所述的双离合器自动变速器,其特征在于,所述的主动力输出轴(29)上安装的前进从动齿轮、倒档从动齿轮通过花键相连接,并沿着输出轴(29)左右滑动。8. The dual-clutch automatic transmission according to claim 1, characterized in that, the forward driven gear and the reverse driven gear installed on the main power output shaft (29) are connected by splines, and along the Output shaft (29) slides left and right. 9.如权利要求1所述的双离合器自动变速器,其特征是:所述主动力输出轴(29)上安装的前进从动齿轮、倒档从动齿轮还分别设有各自的换挡和位置锁定控制机构,它们与第一主轴角度传感器(2)、第二主轴角度传感器(18)和主动力输出轴角度传感器(28)配合,分别在第一换向同步电机定子线圈(4)和第二换向同步电机定子线圈(16)调整相应主动齿轮的转速.9. The dual-clutch automatic transmission according to claim 1, characterized in that: the forward driven gear and the reverse driven gear installed on the main power output shaft (29) are also provided with their own shifting and position Locking control mechanisms, they cooperate with the first main shaft angle sensor (2), the second main shaft angle sensor (18) and the main power output shaft angle sensor (28), respectively in the first reversing synchronous motor stator coil (4) and the second The stator coil (16) of the two-way commutation synchronous motor adjusts the speed of the corresponding driving gear. 10.如权利要求1所述的双离合器自动变速器,其特征在于,所述第一离合器(3)和第二离合器(17)是湿式或干式离合器。10. The dual-clutch automatic transmission according to claim 1, characterized in that, the first clutch (3) and the second clutch (17) are wet or dry clutches.
CN2009200337908U 2009-07-03 2009-07-03 A dual-clutch automatic transmission Expired - Fee Related CN201448405U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101586642B (en) * 2009-07-03 2011-01-26 西安建筑科技大学 A dual-clutch automatic transmission
CN105485266A (en) * 2014-10-09 2016-04-13 晏明 Separation type double-clutch transmission
CN105546056A (en) * 2016-02-03 2016-05-04 宁波仁英精工有限公司 Double-clutch module, double-clutch transmission and manufacturing, layout and transmission method thereof
IT201800006198A1 (en) * 2018-06-11 2019-12-11 ROAD VEHICLE WITH DOUBLE CLUTCH GEARBOX AND HYBRID PROPULSION AND RELEVANT CONTROL METHOD

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101586642B (en) * 2009-07-03 2011-01-26 西安建筑科技大学 A dual-clutch automatic transmission
CN105485266A (en) * 2014-10-09 2016-04-13 晏明 Separation type double-clutch transmission
CN105546056A (en) * 2016-02-03 2016-05-04 宁波仁英精工有限公司 Double-clutch module, double-clutch transmission and manufacturing, layout and transmission method thereof
IT201800006198A1 (en) * 2018-06-11 2019-12-11 ROAD VEHICLE WITH DOUBLE CLUTCH GEARBOX AND HYBRID PROPULSION AND RELEVANT CONTROL METHOD
EP3581418A1 (en) * 2018-06-11 2019-12-18 FERRARI S.p.A. Road vehicle with hybrid drive
US10906522B2 (en) 2018-06-11 2021-02-02 Ferrari S.P.A. Road vehicle with dual-clutch transmission and hybrid drive and relative control method

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