CN201437420U - High-load packaging box and single-sided tray thereof - Google Patents
High-load packaging box and single-sided tray thereof Download PDFInfo
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- CN201437420U CN201437420U CN2009201634812U CN200920163481U CN201437420U CN 201437420 U CN201437420 U CN 201437420U CN 2009201634812 U CN2009201634812 U CN 2009201634812U CN 200920163481 U CN200920163481 U CN 200920163481U CN 201437420 U CN201437420 U CN 201437420U
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- 238000004806 packaging method and process Methods 0.000 title description 28
- 238000012856 packing Methods 0.000 claims abstract description 40
- 239000000463 material Substances 0.000 claims description 12
- 239000004743 Polypropylene Substances 0.000 claims description 10
- -1 polypropylene Polymers 0.000 claims description 10
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 6
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 1
- 239000004698 Polyethylene Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 230000003014 reinforcing effect Effects 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 238000007666 vacuum forming Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种包装箱及其包装箱上所用的单面托盘,尤其涉及一种承载力大,柔韧性良好的高荷重包装箱及其单面托面。The utility model relates to a packing box and a single-sided pallet used on the packing box, in particular to a high-load packing box with large bearing capacity and good flexibility and a single-sided supporting surface thereof.
背景技术Background technique
如图1所示,现有技术的高荷重包装箱都加入了骨架形加固材料(a),所以不能折叠,并且重量大不易于搬运。如图2所示,现有技术中可折叠的包装箱,因在其可折叠部分设置有铰链(b),承重能力不强且柔韧性不好。如图3所示,那些由塑料板构成,里面不含骨架型立柱的箱子,在受到重压时,可能导致箱体侧面膨胀,这样的包装箱不具备高承载力和良好的柔韧性。As shown in Fig. 1, the high-load packaging boxes in the prior art have all added skeleton-shaped reinforcing materials (a), so they cannot be folded, and they are heavy and difficult to carry. As shown in FIG. 2 , the collapsible packing box in the prior art has a weak load-bearing capacity and poor flexibility because of the hinge (b) provided on the foldable part. As shown in Figure 3, those boxes made of plastic boards without skeleton columns inside may cause the sides of the box to expand when subjected to heavy pressure. Such packaging boxes do not have high load-bearing capacity and good flexibility.
通常,为了缓冲下落物体的冲击力,多使用泡沫材质,这样使用后的压缩存放就成了问题。同时,以往的包装箱大多使用了金属螺丝,金属铆钉,铰链部分也有金属零件。因此当该包装箱不再被使用时,材料很难分解,无法实现循环再利用。Usually, in order to cushion the impact of falling objects, foam materials are often used, so that compression storage after use becomes a problem. At the same time, most of the packaging boxes in the past used metal screws, metal rivets, and the hinge part also had metal parts. Therefore, when the packaging box is no longer used, the material is difficult to decompose and cannot be recycled.
为了适应货物存储、流转,单面托盘被广泛应用在上述包装箱上。但是,现有的单面托盘承载力不足,在层叠码放时,易出现上下包装箱变形错位的问题。In order to adapt to the storage and circulation of goods, single-sided pallets are widely used on the above-mentioned packaging boxes. However, the existing single-sided pallets have insufficient bearing capacity, and when stacked and stacked, the problem of deformation and misalignment of the upper and lower packaging boxes is prone to occur.
实用新型内容Utility model content
本实用新型克服了现有技术中存在的缺陷,提供一种专用于包装箱的单面托盘,提高包装箱的承载力、实现层叠码放,同时在回收存放时可节省空间。The utility model overcomes the defects in the prior art and provides a single-sided tray specially used for packing boxes, which improves the bearing capacity of the packing boxes, realizes stacking and stacking, and can save space when recycling and storing.
本实用新型还提供一种包含上述单面托盘的高荷重包装箱,箱内不含骨架型立柱,在多个所述高荷重包装箱层叠放置并受重压时,箱体侧面不弯曲不变形,具有很高的承载能力;同时便于回收存放。The utility model also provides a high-load packaging box containing the above-mentioned single-sided pallet. The box does not contain a skeleton-shaped column. When multiple high-load packaging boxes are stacked and placed under heavy pressure, the side of the box body does not bend or deform. , has a high carrying capacity; at the same time, it is easy to recycle and store.
为解决上述技术问题,本实用新型提供如下技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
一种单面托盘,包括托盘成型件的本体和间隔设置的支撑体,所述支撑体包括支承块和至少一个导杆,所述支承块与至少一个所述导杆之间设有可容置包装箱箱体端部的夹持空间;位于所述托盘本体周边的所述导杆与所述托盘本体侧壁上下对应。A single-sided pallet, comprising the body of the tray forming part and supporting bodies arranged at intervals, the supporting body includes a supporting block and at least one guide rod, and an accommodating The clamping space at the end of the box body of the packing box; the guide rods located around the periphery of the tray body correspond up and down to the side walls of the tray body.
进一步地,上述导杆设置在所述支承块的凸台边缘上,且与所述支承块的底边对应设置;所述导杆的宽度与所述托盘本体的侧壁厚度相同。Further, the above-mentioned guide rod is arranged on the edge of the boss of the support block, and is arranged correspondingly to the bottom edge of the support block; the width of the guide rod is the same as the thickness of the side wall of the tray body.
进一步地,上述导杆为4个,分别设置在所述支承块的四周凸台边缘上。Further, there are 4 above-mentioned guide rods, which are respectively arranged on the peripheral edge of the boss of the support block.
进一步地,上述支承块为梯形体,其四角和/或侧壁上设有多个加强棱。Further, the above-mentioned supporting block is a trapezoid, and a plurality of reinforcing ribs are provided on its four corners and/or side walls.
进一步地,上述支撑体为真空成形机成形的中空型薄板构件。Further, the above-mentioned support body is a hollow thin plate member formed by a vacuum forming machine.
进一步地,上述托盘本体与所述支撑体为一体成形,或分体加工后固接。Further, the above-mentioned tray body and the support body are integrally formed, or fixed after separate processing.
上述的单面托盘可提高包装箱的承载力、特别是在包装箱层叠码放时,可以稳定地固定上、下包装箱的位置,同时在回收存放时可节省空间The above-mentioned single-sided pallet can improve the bearing capacity of the packaging box, especially when the packaging boxes are stacked, it can stably fix the position of the upper and lower packaging boxes, and at the same time save space when recycling and storing
本实用新型还提供一种高荷重包装箱,具有中空的箱体,箱体的上端和下端分别嵌套有上述的单面托盘;其中,箱体的上端插入到所述支撑体的支承块与外周导杆之间;所述箱体的下端内置在所述托盘本体内。The utility model also provides a high-load packaging box, which has a hollow box body, and the above-mentioned single-sided tray is respectively nested at the upper end and the lower end of the box body; wherein, the upper end of the box body is inserted into the support block of the support body and Between the outer peripheral guide rods; the lower end of the box is built into the tray body.
进一步地,上述箱体上的单面托盘之间还设有顶铺板和底铺板;所述顶铺板与底铺板与被包装物相接触,以进一步保护被包装物,避免其受损。Furthermore, a top deck and a bottom deck are also provided between the single-sided pallets on the box; the top deck and the bottom deck are in contact with the packaged objects to further protect the packaged objects from damage.
进一步地,上述底铺板放置在所述托盘本体的容腔内,其外围与所述托盘本体的侧壁之间留有空间,恰好容置箱体的侧壁下端,以更好地限定箱体下端的位置。Further, the above-mentioned bottom decking board is placed in the cavity of the tray body, and there is a space between its periphery and the side wall of the tray body, which just accommodates the lower end of the side wall of the box body, so as to better define the box body lower position.
进一步地,上述托盘本体的容腔底部还设置有加固板,所述加固板上固定安装有用于捆绑被包装物的固定带,可以提高固定被包装物,同时还可以提高托盘的柔韧度。Further, the bottom of the cavity of the tray body is also provided with a reinforcement plate, and the reinforcement plate is fixedly installed with a fixing belt for binding the packaged objects, which can improve the fixing of the packaged objects and improve the flexibility of the tray at the same time.
进一步地,上述箱体在包装箱层叠码放时,上层和下层的箱体由上至下形成垂直壁面,从而可以提高包装箱的承载力,增加包装箱的叠放层数。Further, when the boxes are stacked and stacked, the upper and lower boxes form vertical walls from top to bottom, so that the bearing capacity of the boxes can be improved and the number of stacked boxes can be increased.
进一步地,上述箱体可沿中部纵向对折,以便于折叠存放。Further, the above-mentioned box body can be folded longitudinally in half along the middle, so as to be conveniently folded and stored.
进一步地,上述箱体的上端形成有缺口,与所述支撑体之间的通道相通,以便于运输叉车的前叉可以进出托盘,流转和堆放货物。Further, the upper end of the above-mentioned box is formed with a gap, which communicates with the channel between the support bodies, so that the front fork of the transport forklift can enter and exit the pallet, and the goods are circulated and stacked.
进一步地,上述托盘、箱体和加固板为聚丙烯材料。Further, the above-mentioned tray, box body and reinforcing plate are made of polypropylene material.
进一步地,上述支撑体、顶铺板和底铺板为聚乙烯材料真空成形的可嵌套缓冲件,以提高缓冲性能。Further, the above-mentioned supporting body, top decking board and bottom decking board are nestable cushioning parts vacuum-formed from polyethylene material to improve cushioning performance.
上述包装箱结构可以将箱体固定在适当位置,提高箱体的承载力,增加箱体的柔韧度,同时由于未使用骨架型立柱可以减轻箱体的重量,实现轻量化。针对不同的部件采用相应的聚烯烃系列材料,包括聚丙烯PP或者聚乙烯PE,这样当该包装箱不在使用时,可以通过粉碎,实现了对包装箱的回收再利用。The above packaging box structure can fix the box body in an appropriate position, improve the bearing capacity of the box body, increase the flexibility of the box body, and at the same time, because the skeleton type column is not used, the weight of the box body can be reduced to achieve lightweight. Corresponding polyolefin series materials are used for different parts, including polypropylene PP or polyethylene PE, so that when the packaging box is not in use, it can be crushed to realize the recycling and reuse of the packaging box.
附图说明Description of drawings
图1是现有技术中带有骨架型加固材料的包装箱立体图;Fig. 1 is a perspective view of a packing box with a skeleton type reinforcing material in the prior art;
图2是现有技术中可折叠型包装箱的立体图;Fig. 2 is a perspective view of a collapsible packing box in the prior art;
图3是现有技术中塑料板制成的内部无骨架型立柱的包装箱;Fig. 3 is the packaging box of the inner frameless type column that plastic plate is made in the prior art;
图4是本实用新型的单面托盘的结构示意图;Fig. 4 is a schematic structural view of a single-sided tray of the present invention;
图5是本实用新型的单面托盘的支撑体结构示意图;Fig. 5 is a schematic diagram of the structure of the supporting body of the single-sided pallet of the present invention;
图6是本实用新型的包装箱立体分解示意图;Fig. 6 is a three-dimensional exploded schematic view of the packing box of the present invention;
图7是本实用新型的包装箱组合状态立体图;Fig. 7 is a perspective view of the combined state of the packing box of the present invention;
图8是本实用新型的包装箱可防止箱体向外扩张的效果示意图;Fig. 8 is a schematic diagram of the effect that the packaging box of the present invention can prevent the box body from expanding outward;
图9是本实用新型的包装箱可防止箱体向内弯曲的效果示意图;Fig. 9 is a schematic diagram of the effect that the packing box of the present invention can prevent the box body from bending inward;
图10是本实用新型的包装箱叠放状态的截面图;Fig. 10 is a cross-sectional view of the packing box of the present invention in a stacked state;
图11是图10中D部放大图;Fig. 11 is an enlarged view of part D in Fig. 10;
图12是当物体下落时本实用新型的包装箱所受冲击力示意图;Fig. 12 is a schematic diagram of the impact force of the packaging box of the present invention when the object falls;
图13是本实用新型的包装箱回收状态示意图;Fig. 13 is a schematic diagram of the recycling state of the packing box of the present invention;
图14是本实用新型的包装箱的箱体的折叠存放示意图;Fig. 14 is a schematic diagram of folding storage of the box body of the packing box of the present invention;
图15是本实用新型的包装箱的顶铺板和底铺板的存放示意图。Fig. 15 is a schematic diagram of storage of the top plank and the bottom plank of the packing box of the present invention.
具体实施方式Detailed ways
下面结合附图对本实用新型的实施例进行详细说明。Embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings.
如图4所示,本实用新型提供一种单面托盘1,配合包装箱使用。单面托盘1包括托盘成型件的本体11和支撑件12,上述托盘本体11采用聚丙烯PP材料制造,由四周的侧壁和底面围合成一个容纳腔体;上述托盘本体底面间隔设置有多个支撑体12。支撑体12的数量可以根据托盘的尺寸大小和承载力的要求进行设置。比如,底面上的支撑体12为8个,其中四个支撑体12设置在托盘1底面的四个角上,另外4个支撑体12设置在托盘1底面的中部,呈“川”字型排列但不限于此,只要支撑体之间留出运输叉车前叉进出的空间即可。As shown in Figure 4, the utility model provides a single-
如图5所示,支撑体12包括支承块121和导杆122,其中支承块121为梯形体的中空型薄板构件,其四角和侧壁上开设有加强棱1211、1212;上述导杆122设置在支承块121的四周边沿123上的长条凸棱,其与对应的上述支承块121的底边大致等长,宽度则与托盘本体11的侧壁厚度相同。导杆122两端可以设计成圆弧面。由此,每个支承块121与导杆122之间均形成有所述的可容置所述包装箱箱体侧壁的缝隙124。在本实施例中,角部的支撑体12有2个导杆122位于托盘本体11的边缘,中间的支撑体12有1个导杆位于托盘本体11的边缘,上述位于边缘的导杆122均与托盘本体11四周侧壁上下对应,与相应的支承块121整体围合形成与箱体尺寸完全相同的夹持空间,进而,单面托盘1可以作为盖子,嵌套于包装箱内,同时又可容置上层包装箱的底部。上述支撑体12可以采用聚乙烯PE材料,通过真空成形机成形,以增加支撑体12的缓冲性能。As shown in Figure 5, the
上述托盘本体11与上述支撑体12分别独立成形加工,上述托盘本体11与支撑体12的连接可以采用现有技术中任何连接方式,比如粘合剂连接、高频焊接。当然,上述托盘本体11和支撑体12也可以采用相同材料一体成形。The
如图6、7所示,本实用新型还提供一种高荷重包装箱,具有中空的箱体2,该箱体2的上端和下端分别嵌套有上述实施例中所描述的单面托盘1,其底面间隔设有若干个支撑体12;支撑体12的周边设有可容置箱体2侧壁的缝隙124。如图8、9所示,底面上的支撑体12为8个,其中四个支撑体12设置在托盘本体11底面的四个角上,另外4个支撑体12设置在托盘本体11底面的中部。本实施例的高荷重包装箱还包括有顶铺板3、底铺板4以及托盘1内的加固板5。As shown in Figures 6 and 7, the utility model also provides a high-load packaging box, which has a
上述箱体2采用纸板或聚丙烯PP材料制作,其中相对的两个侧壁中间设有折叠结构,该折叠结构可以是现有技术的任何用于箱体折叠的结构,其目的是便于在不使用该包装箱的时候将箱体2收拢起来,节省空间。根据本实用新型的一个实施例,箱体2上部还设有2个缺口21,该缺口21与上述设置在支撑体12之间的通道相对应,以用于运输叉车的前叉进出。再参阅图8、9,箱体2的上端插入到在上述支承块121和导杆122后限位。在使用时,上述导杆位于箱体2外侧,抵靠在箱体2的外侧壁上,施加反作用力于箱体2,避免箱体2向外扩张;上述支承块121则紧贴箱体2的内侧面,接受来自上部的压力,防止箱体2向内弯曲。通过这样一种方式设置,提高了包装箱的承载能力。The above-mentioned
上述的顶铺板3和底铺板4分别设置两个托盘之间,顶铺板3与底铺板4与被包装物9相接触,以保护被包装物,避免其受损。其中,至少底铺板4的外围尺寸要比托盘本体11的内腔尺寸小,其尺寸差是包装箱箱体的侧壁厚度。也就是说,底铺板4放置在托盘本体11内,其外围与托盘本体11的侧壁之间留有夹缝,以用于容置包装箱箱体2的侧壁下端。上述顶铺板3、底铺板4采用聚乙烯PE材料真空成形,可以缓冲物体落下时所造成的冲击力。上述顶铺板3和底铺板4可以根据所包装的物体9进行设计,其整体结构可以是现有技术中任何适用于产品包装的缓冲结构,最好同时具有嵌套结构,以便在不使用的时候,可将顶铺板3和底铺板4可以单独进行嵌套存放,如图15所示,这样做大大节省了存储空间。当然,顶铺板3和底铺板4的尺寸大小和结构也可以不相同。The above-mentioned
上述的加固板5设置在托盘1的容腔内,该加固板5可以设计为平板状或凸凹结构,在上表面还设有用于捆绑被包装物的固定带6,以进一步加固被包装物。上述加固板5设置在托盘1内,可提高托盘的柔韧度。该加固板5可以采用聚丙烯PP材料制成,可以是板材,也可以真空成形。The above-mentioned
如图10、11所示,位于最下面的包装箱,在存放被包装物9时,依次在托盘1内放入加固板5和底铺板4,将被包装物9放在底铺板4上,并用顶铺板3盖上;为了更好的固定被包装物9,可将固定带6从被包装物体9的两侧拉出,在顶铺板3的上方扣紧即可;最后扣上箱体2,其中,箱体2的下端内置在托盘1的侧壁和底铺板4外围之间形成的夹缝内,箱体2内侧面的位置由底铺板4的最外围决定,箱体2外侧面由托盘1的侧壁限定。如果再往上层叠码放包装箱,位于该上面的包装箱内的托盘1则可以作为下层包装箱箱体2的盖子,其中,该托盘1底面上的支承块121位于箱体2内,箱体2的上端插入到支承块121和导杆122之间的缝隙124内,也就是说,箱体2内侧面和外侧面的位置分别由支承块121和导杆122的位置决定。再参阅图11,上述的支撑体12、托盘本体11及底铺板4对箱体2共同形成的夹持结构,使得上下叠放的包装箱箱体2能够由上至下形成垂直壁面。图12中显示,上述的夹持结构中的底铺板4以及支承块121很好地承受来自上方的压力,避免了箱体的弯曲变形。As shown in Figures 10 and 11, the packing box located at the bottom, when storing the packaged
本实用新型的高荷重包装箱在使用的时候将箱体2打开,与托盘1、顶铺板3和底铺板4组合起来形成一个完整的包装箱。在不使用的时候,如图13所示,将本实用新型的高荷重包装箱的部件分解;如图14所示,将箱体2折叠成板状堆放;如图15所示,将顶铺板3和底铺板4嵌套叠放,这样不仅节省空间,而且也实现可回收环保的特征。When the high-load packing box of the present utility model is used, the
本实用新型的技术方案,不限于附图所表现的具体实施形式,以上所述仅为本实用新型的优选实施例,还可以尤其对于上述各种元件的构造进行一些改进,或者是采用技术等同物进行替换,不会因此而脱离本实用新型的保护范围。The technical solution of the utility model is not limited to the specific implementation forms shown in the accompanying drawings. The above is only a preferred embodiment of the utility model, and it is also possible to make some improvements to the structure of the above-mentioned various elements, or to adopt technical equivalents. Items are replaced without departing from the protection scope of the present utility model.
Claims (15)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201634812U CN201437420U (en) | 2009-07-13 | 2009-07-13 | High-load packaging box and single-sided tray thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009201634812U CN201437420U (en) | 2009-07-13 | 2009-07-13 | High-load packaging box and single-sided tray thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103747644A (en) * | 2013-12-20 | 2014-04-23 | 中国船舶重工集团公司第七〇五研究所 | Fixing device of vibration-damping cabinet in square cabin |
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- 2009-07-13 CN CN2009201634812U patent/CN201437420U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103747644A (en) * | 2013-12-20 | 2014-04-23 | 中国船舶重工集团公司第七〇五研究所 | Fixing device of vibration-damping cabinet in square cabin |
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