CN201427397Y - U-shaped cross-section profile bilateral notch mold - Google Patents

U-shaped cross-section profile bilateral notch mold Download PDF

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Publication number
CN201427397Y
CN201427397Y CN2009201034832U CN200920103483U CN201427397Y CN 201427397 Y CN201427397 Y CN 201427397Y CN 2009201034832 U CN2009201034832 U CN 2009201034832U CN 200920103483 U CN200920103483 U CN 200920103483U CN 201427397 Y CN201427397 Y CN 201427397Y
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Prior art keywords
die
punch
section
section bar
bilateral
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CN2009201034832U
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吕玫
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QINHUANGDAO FANGHUA-SECM MACHINERY Co Ltd
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QINHUANGDAO FANGHUA-SECM MACHINERY Co Ltd
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Abstract

The utility model discloses a die for forming notches on two edges of a U-shaped cross section profile. The die is characterized in that a male die (9) is fixed on an upper die plate (5) through a bolt (6), a first female die (15) and a second female die 12 are superimposed together and then fixed on a lower die plate (13) through a bolt (14, and a drawbar passes through an upper die plate (5) andis fixed on the lower die plate (13) through a bolt (15) to ensure the male die (9) to slide with respect to the first female die (15) and the second female die (12) all the time during operating cycle, without detachment; and an I-shaped pressure plate (7) is pressed on an upper die plate (5) through a press cover (8), two springs are arranged between the upper surface groove of the upper die plate (15) and the pressure plate (7), and an elastic polyurethane block (16) is arranged between the upper die plate (5) and the first female die (15). The die has the advantages of simple and compactstructure, easy manufacturing, high guide precision, stable notch quality, low cost, and high production efficiency.

Description

U型截面型材双边切口模具 U-shaped cross-section profile bilateral notch mold

技术领域 technical field

本实用新型涉及一种U型截面型材双边切口模具,主要用于汽车玻璃滑槽弯曲成形前的切口,属于模具技术领域。The utility model relates to a U-shaped cross-section profile bilateral incision mold, which is mainly used for the incision before bending and forming of automobile glass runners, and belongs to the technical field of moulds.

背景技术 Background technique

汽车玻璃滑槽是由U型截面的金属型材弯曲成形,弯曲时由于角部容易起皱,所以在弯曲前必须将直的型材相对应角部的位置双边切缺口,从而减少弯曲时起皱的产生。现有技术是用两套模具分别冲切两切口,这样既增加了成本,又会使两切口的相对位置由于两次定位而错位,还会大大降低生产效率。Automobile glass runners are formed by bending metal profiles with U-shaped sections. The corners are easy to wrinkle during bending, so before bending, the straight profiles must be notched on both sides corresponding to the corners, so as to reduce the possibility of wrinkling during bending. produce. In the prior art, two sets of dies are used to punch two slits respectively, which not only increases the cost, but also causes the relative positions of the two slits to be dislocated due to two positionings, and greatly reduces production efficiency.

发明内容 Contents of the invention

针对现有技术存在的上述不足,本实用新型提供一种U型截面型材双边切口模具,该实用新型结构简单,切口处质量稳定,它可以在一套模具上完成U型截面型材两切口的冲切,而且两切口的形状可以有所不同。Aiming at the above-mentioned deficiencies existing in the prior art, the utility model provides a U-shaped cross-section profile bilateral notch die, the utility model is simple in structure, and the quality of the incision is stable, and it can complete the punching of the two incisions of the U-shaped cross-section profile on one set of moulds. cut, and the shape of the two cuts can be different.

为了达到上述目的,本实用新型采用了下述技术方案:U型截面型材双边切口模具包括上、下模板、凸模、凹模、拉杆、压料零件和弹性元件。用于完成切口的凸模固定在上模板上,这里的凸模可在轴向两个位置上加工有两种刃口形状,根据所切型材截面的大小来确定刃口位置。与凸模对应的两个凹模顺序安装在下模板,凸模插在凹模里,并与凹模配合。用两个拉杆固定在下模板上,并穿过上模板对应的孔,调好拉杆的长度,拉杆的头部可限制上模板运动的最上位置,从而保证在整个工作循环中凸模始终与凹模配合运动而不会离开凹模。在上模板和凹模之间设置弹性元件聚氨酯,起到凸模复位的作用。同时在上模板上还设置了压料零件,压料零件靠弹簧的作用停在初始位置。工作前,用压板将下模板固定在压力机工作台上,型材(可以是各种U型截面)放在凹模上,压力机滑块下行先压住压料板,通过压料板将型材压靠在凹模上,滑块继续下行,使上模板带动凸模下行完成切口的冲切,压力机滑块回程后,上模板带着凸模及压料板在聚氨酯的作用下复位,回到初始位置。In order to achieve the above object, the utility model adopts the following technical scheme: the U-shaped cross-section profile bilateral notch mold includes upper and lower templates, punches, dies, pull bars, pressing parts and elastic elements. The punch used to complete the cut is fixed on the upper template. The punch here can process two kinds of edge shapes at two positions in the axial direction, and the edge position is determined according to the size of the section of the cut profile. The two dies corresponding to the punch are sequentially installed on the lower template, and the punch is inserted into the die and cooperates with the die. Fix the two tie rods on the lower formwork and pass through the corresponding holes of the upper formwork. Adjust the length of the tie rods. The head of the tie rods can limit the uppermost position of the movement of the upper formwork, so as to ensure that the punch is always in contact with the die during the entire working cycle. Coordinate movement without leaving the die. An elastic element polyurethane is set between the upper template and the die to play the role of resetting the punch. At the same time, a pressing part is also arranged on the upper template, and the pressing part stops at the initial position by the action of a spring. Before work, fix the lower formwork on the press workbench with a pressing plate, place the profile (which can be a variety of U-shaped cross-sections) on the die, press the pressing plate first when the slider of the press moves down, and press the profile through the pressing plate Press against the die, the slider continues to go down, so that the upper template drives the punch down to complete the punching of the incision. After the slider of the press returns, the upper template resets with the punch and the pressing plate under the action of polyurethane. to the initial position.

本实用新型的有益效果是:在一个凸模上设计有两种形状的刃口分别与两个凹模配合,在模具的一个工作循环中就可完成U型断面的双边切口,生产效率高,两切口的相对位置精度高。凸模在整个工作循环里始终与凹模配合不分离,冲切的受力平衡,导向精度高,切口处质量稳定。由于不需要额外增加导向装置,使得模具结构简单、紧凑,加工制造容易,模具成本大为降低。The beneficial effect of the utility model is that two types of cutting edges are designed on one punch to cooperate with two concave dies respectively, and the bilateral incision of the U-shaped section can be completed in one working cycle of the mold, and the production efficiency is high. The relative position accuracy of the two cutouts is high. The punch is always matched with the die in the whole working cycle without separation, the force of punching is balanced, the guiding precision is high, and the quality of the incision is stable. Since no additional guide device is needed, the structure of the mold is simple and compact, the processing and manufacturing are easy, and the cost of the mold is greatly reduced.

附图说明 Description of drawings

图1是初始状态时切口模具的主视图;Fig. 1 is the front view of notch die when initial state;

图2是初始状态时切口模具的左剖视图;Fig. 2 is the left sectional view of slit die when Fig. 2 is initial state;

图3是切口冲切终了时切口模具的左剖视图。Fig. 3 is a left sectional view of the slit die when the slit punching is finished.

在图1中,1.螺母,2.拉杆,3.弹簧,4.螺钉,5.上模板,6.螺钉,7.压料板,8.盖板,9.凸模,10.压料块,11.U型截面型材,12.第二凹模,13.下模板,14.螺钉,15.第一凹模,16.聚氨酯块。In Figure 1, 1. nut, 2. pull rod, 3. spring, 4. screw, 5. upper template, 6. screw, 7. binder plate, 8. cover plate, 9. punch, 10. binder Block, 11. U-shaped section profile, 12. second die, 13. lower formwork, 14. screw, 15. first die, 16. polyurethane block.

具体实施方式 Detailed ways

切口模具中凸模9用螺钉6固定在上模板5(见图1、图2),而第一凹模15、第二凹模12叠在一起由螺钉14固定在下模板13,由螺母1锁紧,拉杆2穿过上模板5,拉杆2的头部将上模板5限制在最上位置,从而保证凸模9在整个工作循环中始终与第一凹模15和第二凹模12配合滑动而不分离。凸模9在轴向为不等截面,凸模9上部的截面形状为U型截面型材11上边切口形状与长方形的组合,第一凹模15中间开孔的形状与凸模9的上部截面形状相同,并且相互配合。在凸模9上部中间开一平行工作台的豁口,上料状态时豁口下边与第一凹模15的凹模口平齐,便于上料,豁口上边是上部刃口a。凸模9下部的截面形状为U型截面型材11下边切口形状与长方形的组合,第二凹模12中间开孔的形状与凸模9的下部截面形状相同,并且相互配合,凸模9下部表面与U型截面型材11下边切口形状相同部分是下部刃口b。凸模9的上部刃口a与第一凹模15配合完成U型截面型材11上边的切口,凸模9的下部刃口b与第二凹模12配合完成U型截面型材11下边的切口。压料板7在弹簧3的作用下处在图1所示位置,压盖8将其压靠在上模板5上,聚氨酯做的压料块10用螺钉固定在压料板7上,工作时,切口模具的下模板13固定在压力机的工作台上,U型截面型材11放在第一凹模15和第二凹模12上,而压力机滑块下行首先接触压料板7,将压料板7上的压料块10压靠U型截面型材11,压力机滑块继续下行,将上模板5下压,聚氨酯块16被压缩,凸模9下行,首先下部刃口b与第二凹模12的刃口相遇完成U型截面型材11的下边切口,随后上部刃口a与第一凹模15的刃口相遇完成U型截面型材11的上边切口。下边切掉的废料掉入下模板13的废料孔里(见图3)。压力机滑块回程后,首先压料板7在弹簧3作用下复位,随后上模板5、凸模9、压料板7和压料块10一并由于聚氨酯块16的弹性力而复位,上边切掉的废料在凸模9回程时被带出第一凹模15,而留在凸模的上部刃口a的下方,最后将U型截面型材11从模具中取出,同时将留在上部刃口a下方的废料带走。In the incision mold, the punch 9 is fixed on the upper template 5 with screws 6 (see Figure 1 and Figure 2), while the first die 15 and the second die 12 are stacked together and fixed on the lower template 13 by screws 14, and locked by nuts 1. Tight, the pull rod 2 passes through the upper template 5, and the head of the pull rod 2 restricts the upper template 5 to the uppermost position, thereby ensuring that the punch 9 always slides with the first die 15 and the second die 12 during the entire working cycle. not separated. The punch 9 has unequal sections in the axial direction, and the cross-sectional shape of the upper part of the punch 9 is a combination of a U-shaped cross-section profile 11 and a rectangle. the same and work with each other. Open the gap of a parallel workbench in the middle of punch 9 tops, the bottom of the gap is flush with the die opening of the first die 15 during the loading state, which is convenient for feeding, and the top edge of the gap is the upper cutting edge a. The cross-sectional shape of the lower part of the punch 9 is a combination of a U-shaped cross-section profile 11 lower cutout shape and a rectangle. The shape of the opening in the middle of the second die 12 is the same as the lower cross-sectional shape of the punch 9 and cooperates with each other. The lower surface of the punch 9 The part having the same shape as the lower edge of the U-shaped cross section profile 11 is the lower cutting edge b. The upper cutting edge a of punch 9 cooperates with the first die 15 to complete the otch on the U-shaped cross-section profile 11, and the lower edge b of the punch 9 cooperates with the second die 12 to complete the otch on the U-shaped cross-section profile 11. The binder plate 7 is in the position shown in Figure 1 under the action of the spring 3, the gland 8 presses it against the upper template 5, and the binder block 10 made of polyurethane is fixed on the binder plate 7 with screws. , the lower template 13 of the slit die is fixed on the workbench of the press, the U-shaped cross-section profile 11 is placed on the first die 15 and the second die 12, and the press slider first contacts the binder plate 7 when it goes down, and the The pressing block 10 on the pressing plate 7 presses against the U-shaped cross-section profile 11, the press slider continues to move downward, and the upper template 5 is pressed down, the polyurethane block 16 is compressed, and the punch 9 moves downward. Firstly, the lower cutting edge b and the second The cutting edges of the two dies 12 meet to complete the lower incision of the U-shaped cross-section profile 11, and then the upper cutting edge a meets the cutting edge of the first die 15 to complete the upper incision of the U-shaped cross-section profile 11. The waste material that lower limit is cut off falls in the waste material hole of lower formwork 13 (seeing figure 3). After the slider of the press returns, the pressing plate 7 is reset under the action of the spring 3 first, and then the upper template 5, the punch 9, the pressing plate 7 and the pressing block 10 are reset due to the elastic force of the polyurethane block 16. The cut waste is taken out of the first die 15 when the punch 9 returns, and stays under the upper cutting edge a of the punch, and finally the U-shaped cross-section profile 11 is taken out from the mold, while leaving the upper cutting edge a. The waste material under mouth a is taken away.

Claims (4)

1. bilateral louvered die of U type cross section section bar, the fixing lower bolster of louvered die (13) on the workbench of forcing press, U type cross section section bar (11) is placed on first die (15) and second die (12), it is characterized in that: the punch of louvered die (9) is fixed in cope match-plate pattern (5) by screw (6), first die (15) and second die (12) are superimposed and are fixed on lower bolster (13) by screw (14), pull bar (2) passes cope match-plate pattern (5) and is fixed on the lower bolster (13) by nut (1), cooperates slip with first die (15) and second die (12) all the time and do not separate in working cycles to guarantee punch (9); Holding pad (7) is pressed against on the cope match-plate pattern (5) by gland (8), holding pad (7) is " worker " shape part, between the upper surface groove of cope match-plate pattern (5) and the holding pad (7) two springs (3) are set, between cope match-plate pattern (5) and first die (15), elastic polyurethane piece (16) are set.
2. the bilateral louvered die of U type section bar according to claim 1, it is characterized in that: punch (9) axially is being unequal section, the cross sectional shape on punch (9) top is U type cross section section bar (11) top kerf and rectangular combination, the shape of perforate is identical with the top cross sectional shape of punch (9) in the middle of described first die (15), and cooperatively interacts; The cross sectional shape of punch (9) bottom is following kerf of U type cross section section bar (11) and rectangular combination, and the shape of perforate is identical with the lower section shape of punch (9) in the middle of described second die (12), and cooperatively interacts.
3. the bilateral louvered die of U type section bar according to claim 1 and 2, it is characterized in that: the gap of in the middle of punch (9) top, opening a multiple operation platform, the gap top is top cutting edge a, and punch (9) lower surface and the following kerf same section of U type cross section section bar (11) are bottom cutting edge b.
4. the bilateral louvered die of U type section bar according to claim 1 is characterized in that: binder block (10) is installed in the bottom of holding pad (7).
CN2009201034832U 2009-06-25 2009-06-25 U-shaped cross-section profile bilateral notch mold Expired - Lifetime CN201427397Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102310139A (en) * 2011-09-26 2012-01-11 奇瑞汽车股份有限公司 Unrolling and blanking mold
CN115971565A (en) * 2023-02-09 2023-04-18 安徽东海裕祥智能装备科技有限公司 A shearing machine, an anti-leakage oil pressing device, and a method for pressing a plate

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102310139A (en) * 2011-09-26 2012-01-11 奇瑞汽车股份有限公司 Unrolling and blanking mold
CN102310139B (en) * 2011-09-26 2013-10-16 奇瑞汽车股份有限公司 Unrolling and blanking mold
CN115971565A (en) * 2023-02-09 2023-04-18 安徽东海裕祥智能装备科技有限公司 A shearing machine, an anti-leakage oil pressing device, and a method for pressing a plate

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