CN201426362Y - Tobacco room heat exchanger - Google Patents

Tobacco room heat exchanger Download PDF

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Publication number
CN201426362Y
CN201426362Y CN2009200265929U CN200920026592U CN201426362Y CN 201426362 Y CN201426362 Y CN 201426362Y CN 2009200265929 U CN2009200265929 U CN 2009200265929U CN 200920026592 U CN200920026592 U CN 200920026592U CN 201426362 Y CN201426362 Y CN 201426362Y
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plenum chamber
heat exchanger
flue
chamber
collection box
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单晓昌
刘善华
井全军
孟令武
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JIANGSU KEDI NEW ENERGY CO Ltd
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JIANGSU KEDI NEW ENERGY CO Ltd
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Abstract

一种烤烟房换热器,它包括炉热烟气进口、换热管及排烟烟囱,炉热烟气进口、排烟烟囱分别连接换热管的两端并构成热烟气进出通路,换热管的两端分别与前集气箱与后集气箱相连并形成烟气进出通路,炉热烟气进口与前集气箱下部相联通,前集气箱上设计有清灰门,排烟烟囱设计在烟气通路的尾部。本实用新型换热面积大,换热效率高;烟气在烤烟房换热器内的流动阻力小,空气流量大;烤烟房换热器内部的积灰清除方便。

A heat exchanger for a flue-cured tobacco room, which includes a furnace heat flue gas inlet, a heat exchange pipe, and a smoke exhaust chimney. The two ends of the heat pipe are respectively connected with the front gas collection box and the rear gas collection box to form a flue gas inlet and outlet passage. The furnace hot flue gas inlet is connected with the lower part of the front gas collection box. The chimney is designed at the end of the flue gas passage. The utility model has large heat exchange area and high heat exchange efficiency; the flow resistance of flue gas in the heat exchanger of the flue-cured room is small, and the air flow rate is large; and the ash accumulation inside the heat exchanger of the flue-cured room is convenient to be removed.

Description

烤烟房换热器 Tobacco room heat exchanger

技术领域 technical field

本实用新型涉及一种烟草制备设备,尤其涉及一种烤烟房换热器。The utility model relates to tobacco preparation equipment, in particular to a heat exchanger for a tobacco curing room.

背景技术 Background technique

目前,市场上用于烟草系统密集型烤房烤烟的基本上都是烧煤炉烤烟房换热器,生物质压块烤烟房换热器的使用是空白。国内也有少数单位和院所开发了一些与生物质能炉具配套的烤烟房换热器,但主要存在换热效率低的问题,因烤烟要求供热量调节范围大而无法满足烟草烘烤要求,以及出现排烟温度过高、输出热量太低、输出温度不均匀、换热器阻力大等问题。At present, most of the heat exchangers used in the flue-cured rooms of tobacco systems in the market are coal-fired furnace flue-cured rooms, and the use of biomass briquette flue-cured room heat exchangers is blank. There are also a small number of units and institutions in China that have developed some flue-cured room heat exchangers that are compatible with biomass stoves, but the main problem is that the heat exchange efficiency is low. Due to the large range of heat supply required by flue-cured tobacco, it cannot meet the requirements of tobacco curing. , and problems such as excessive exhaust gas temperature, low output heat, uneven output temperature, and large heat exchanger resistance.

发明内容 Contents of the invention

针对以上缺点,本实用新型提供一种能与生物质压块(煤)双燃料双炉膛气化直燃烤烟炉相配套的而且也能满足烤烟烘烤要求的烤烟房换热室使用的换热器。In view of the above disadvantages, the utility model provides a heat exchange chamber used in the heat exchange room of the flue-cured tobacco room, which can be matched with the biomass briquette (coal) dual-fuel double-furnace gasification direct-fired tobacco furnace and can also meet the requirements of flue-cured tobacco. device.

为实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:

一种烤烟房换热器,它包括炉热烟气进口、换热管及排烟烟囱,炉热烟气进口、排烟烟囱分别连接换热管的两端并构成热烟气进出通路,其特征在于:换热管的两端分别与前集气箱与后集气箱相连并形成烟气进出通路,炉热烟气进口与前集气箱下部相联通,前集气箱上设计有清灰门,排烟烟囱设计在烟气通路的尾部。A heat exchanger for a flue-cured room, which includes a furnace heat flue gas inlet, a heat exchange pipe and a smoke exhaust chimney, the furnace heat flue gas inlet and the smoke exhaust chimney are respectively connected to the two ends of the heat exchange pipe and form a hot flue gas inlet and outlet path. It is characterized in that: the two ends of the heat exchange tube are respectively connected with the front gas collection box and the rear gas collection box to form a flue gas inlet and outlet passage, the furnace hot flue gas inlet is connected with the lower part of the front gas collection box, and the front gas collection box is designed with a clear The gray door and the smoke exhaust chimney are designed at the tail of the smoke passage.

上述的一种烤烟房换热器,其特征在于:换热管设计为与热烟气流量相应的多只,前集气箱中部设计有水平的前集气箱隔板,前集气箱隔板将前集气箱分隔为前集气箱上室和前集气箱下室,前集气箱下室与炉热烟气进口相联通并通过与前集气箱下室相连的换热管、后集气箱与前集气箱上室相联通,排烟烟囱安装于前集气箱顶部并与前集气箱上室相联通。The above-mentioned heat exchanger for flue-cured tobacco room is characterized in that: the heat exchange tubes are designed to be multiple corresponding to the flow rate of hot flue gas, the middle part of the front gas collection box is designed with a horizontal front gas collection box partition, and the front gas collection box partition The plate divides the front gas collecting box into the upper room of the front gas collecting box and the lower room of the front gas collecting box. , The rear gas collection box is connected with the upper room of the front gas collection box, and the smoke exhaust chimney is installed on the top of the front gas collection box and connected with the upper room of the front gas collection box.

上述的一种烤烟房换热器,其特征在于:前集气箱前侧壁上设计有位置对称的两个清灰门,后集气箱底部也设计有清灰门;前集气箱与后集气箱之间通过两端带有螺纹的组装固定拉丝连接,换热管与前集气箱及后集气箱连接部设计有密封垫圈,后集气箱下方设计有支撑柱,换热管上、下采用交错一定位置排列。The above-mentioned heat exchanger for flue-cured tobacco room is characterized in that: two ash-cleaning doors with symmetrical positions are designed on the front side wall of the front gas-collecting box, and a soot-cleaning door is also designed at the bottom of the rear gas-collecting box; the front gas-collecting box and The rear gas collection boxes are connected by assembly and fixed drawing wires with threads at both ends. Sealing gaskets are designed for the connection between the heat exchange tube and the front gas collection box and the rear gas collection box. The upper and lower tubes are arranged in a staggered position.

本实用新型所述的烤烟房换热器是专为密集型烤房烘烤烟叶而设计的一种“气——气”换热设备,它安装在烤烟房换热室内,主要有炉热烟气进口,前集气箱,一回程换热管,后集气箱,二回程换热管,排烟烟囱以及清灰门几部分组成,由生物质压块单体炉具供应热源。该换热器采用零部件组合拼装方式,热烟气进口和前集气箱为一体,后集气箱为一体,整体现场拼装。它具有结构新颖、运行可靠、便于运输、安装方便等特点,是目前烤烟房换热器中较理想的换热器之一。优点具体如下:The flue-curing room heat exchanger described in the utility model is a kind of "gas-gas" heat exchange equipment specially designed for intensive tobacco-curing room. The gas inlet, the front gas collection box, the first return heat exchange tube, the rear gas collection box, the second return heat exchange tube, the smoke exhaust chimney and the ash cleaning door are composed of several parts, and the heat source is supplied by a single biomass briquetting stove. The heat exchanger adopts the combination and assembly method of parts, the hot flue gas inlet and the front gas collection box are integrated, and the rear gas collection box is integrated, and the whole is assembled on site. It has the characteristics of novel structure, reliable operation, convenient transportation, convenient installation, etc. It is one of the ideal heat exchangers in the current flue-cured room heat exchangers. The advantages are as follows:

烤烟房换热器生产使用材料少,换热面积大,换热效率高;The heat exchanger in the flue-cured room uses less materials, has a large heat exchange area and high heat exchange efficiency;

整体结构便于生产、包装、运输及现场安装;The overall structure is convenient for production, packaging, transportation and on-site installation;

烟气在烤烟房换热器内的流动阻力小,且紊流状态良好;The flow resistance of the flue gas in the heat exchanger of the flue-cured room is small, and the turbulence state is good;

空气在烤烟房换热器外的流动阻力小,空气流量大;The flow resistance of the air outside the heat exchanger of the flue-cured room is small, and the air flow rate is large;

烤烟房换热器内部的积灰清除方便。The dust accumulated inside the heat exchanger of the flue-cured room is easy to remove.

附图说明 Description of drawings

图1为本实用新型实施例1的结构示意图。Fig. 1 is a schematic structural view of Embodiment 1 of the present utility model.

图中1、炉热烟气进口,2、清灰门,3、前集气箱下室,4、排烟烟囱,5、组装固定拉丝,6、换热管,7、后集气箱,8、一回程换热管,9、密封垫圈,10、前集气箱上室,11、支撑柱,12、前集气箱隔板。In the figure 1. Furnace hot flue gas inlet, 2. Ash cleaning door, 3. Lower room of front gas collection box, 4. Smoke exhaust chimney, 5. Assembly and fixed wire drawing, 6. Heat exchange tube, 7. Rear gas collection box, 8. Primary return heat exchange tube, 9. Sealing gasket, 10. Upper chamber of the front gas collection box, 11. Support column, 12. Partition plate of the front gas collection box.

具体实施方式 Detailed ways

实施例1Example 1

如图1所示的一种烤烟房换热器,它包括炉热烟气进口1、前集气箱、换热管、后集气箱7、排烟烟囱4,换热管的两端分别与前集气箱与后集气箱7相连并形成烟气进出通路,前集气箱中部设计有水平的前集气箱隔板12,前集气箱隔板12将前集气箱分隔为前集气箱上室10和前集气箱下室3,与前集气箱下室3相连的换热管为一回程换热管8,与前集气箱上室10相连的为二回程换热管6,前集气箱下室3与炉热烟气进口1相联通并通过一回程换热管8、后集气箱7、二回程热管6与前集气箱上室10相联通,排烟烟囱4安装于前集气箱顶部并与前集气箱上室10相联通。换热管设计为与热烟气流量相应的多只,换热管上、下采用交错一定位置排列。前集气箱前侧壁上设计有位置对称的两个清灰门2,后集气箱底部也设计有清灰门(图中未绘出);前集气箱与后集气箱之间通过两端带有螺纹的组装固定拉丝5连接,换热管与前集气箱及后集气箱连接部设计有密封垫圈9,后集气箱下方设计有支撑柱11。A kind of flue-cured tobacco room heat exchanger as shown in Fig. 1, it comprises furnace hot flue gas inlet 1, front gas collection box, heat exchange tube, rear gas collection box 7, smoke exhaust chimney 4, the two ends of heat exchange tube respectively It is connected with the front gas collection box and the rear gas collection box 7 and forms a passage for smoke in and out. The middle part of the front gas collection box is designed with a horizontal front gas collection box partition 12, and the front gas collection box partition 12 divides the front gas collection box into two parts: The upper chamber 10 of the front gas collection box and the lower chamber 3 of the front gas collection box, the heat exchange tube connected to the lower chamber 3 of the front gas collection box is a return heat exchange tube 8, and the one connected to the upper chamber 10 of the front gas collection box is a two-pass heat exchange tube The heat exchange tube 6, the lower chamber 3 of the front gas collection box communicates with the furnace heat flue gas inlet 1 and communicates with the upper chamber 10 of the front gas collection box through the first return heat exchange pipe 8, the rear gas collection box 7, and the second return heat pipe 6 , The smoke exhaust chimney 4 is installed on the top of the front gas collecting box and communicates with the upper chamber 10 of the front gas collecting box. The heat exchange tubes are designed to be multiple corresponding to the flow rate of the hot flue gas, and the upper and lower heat exchange tubes are arranged in a staggered position. Two ash removal doors 2 with symmetrical positions are designed on the front side wall of the front gas collection box, and a dust removal door (not shown in the figure) is also designed at the bottom of the rear gas collection box; between the front gas collection box and the rear gas collection box It is connected by assembly and fixed drawing wires 5 with threads at both ends, a sealing gasket 9 is designed at the connection between the heat exchange tube and the front gas collection box and the rear gas collection box, and a support column 11 is designed under the rear gas collection box.

本烤烟房换热器应用于标准烤烟烤房。标准烤烟烤房挂烟室长、宽、高分别是8000mm、2700mm、3500mm,换热室、换热器与生物质压块单体烤烟炉配套,换热室长、宽、高分别是1800mm、1600mm、3500mm,烤烟炉的供热量为330Mj/小时,消耗生物质秸秆压块35kg/h,大火时90min把未装鲜烟叶的空标准烤烟烤房内的温度加热到80℃,符合国家烟草总局制定的有关烤烟标准的要求。The heat exchanger for the flue-cured room is used in the standard flue-cured room. The length, width and height of the hanging room in the standard flue-cured tobacco curing room are 8000mm, 2700mm and 3500mm respectively. 1600mm, 3500mm, the heat supply of the flue-cured tobacco furnace is 330Mj/hour, the consumption of biomass straw briquettes is 35kg/h, and the temperature in the empty standard flue-cured tobacco curing room without fresh tobacco leaves is heated to 80°C within 90 minutes during the fire, which meets the national tobacco The requirements of flue-cured tobacco standards formulated by the General Administration.

工作原理:working principle:

烤烟烤房换热器的工作原理是:用烤烟烤房里安装的循环风机横向冲刷烤烟换热器的外表面,将换热器内热烟气的热量置换出来,用来烘烤烟叶。该换热器高温烟气从炉热烟气入口1进入前集气箱下室3,在室内初次分配流入一回程换热管8,再进入后集气箱7混合,使混合后的烟气温度均匀后分别经二回程换热管6进入前集气箱上室10,最后从排烟烟囱4排出;烤烟房循环风机送风流经换热室,从上方或下方横向冲刷换热器的一、二回程换热管及前、后集气箱外表面,把辐射、传导、对流出的热量带走,送入烤烟房烘烤烟叶。横向冲刷换热器使其能获得更大的换热效率,集气箱主要作用是混合、分配一回程换热管8、二回程换热管6的热烟气以及沉降并暂储换热器的积灰。一回程换热管8、二回程换热管6是“气——气”换热器的主要部件,作用是换热和做高温烟气的通道。换热器的热烟气入口1管主要是连接烤烟炉和换热器的,排烟烟囱4的作用是把经换热器换热后的低温烟气排出室外。前集气箱上装有二个清灰门2,方便定期清理换热器内的积灰。The working principle of the heat exchanger in the flue-cured tobacco curing room is: use the circulating fan installed in the flue-cured tobacco curing room to scour the outer surface of the flue-cured tobacco heat exchanger horizontally, and replace the heat of the hot flue gas in the heat exchanger for curing tobacco leaves. The high-temperature flue gas of the heat exchanger enters the lower chamber 3 of the front gas collection box from the furnace hot flue gas inlet 1, and is first distributed in the room and flows into a return heat exchange pipe 8, and then enters the rear gas collection box 7 for mixing, so that the mixed flue gas After the temperature is uniform, it enters the upper chamber 10 of the front gas collecting box through the two return heat exchange pipes 6, and finally discharges from the smoke exhaust chimney 4; , The second-pass heat exchange tube and the outer surface of the front and rear gas collection boxes take away the heat from radiation, conduction and convection, and send it to the tobacco curing room for curing tobacco leaves. The heat exchanger is flushed horizontally so that it can obtain greater heat exchange efficiency. The main function of the gas collection box is to mix and distribute the hot flue gas from the first return heat exchange tube 8 and the second return heat exchange tube 6, and to settle and temporarily store the heat exchanger of ash. The first-pass heat exchange tube 8 and the second-pass heat exchange tube 6 are the main components of the "gas-to-gas" heat exchanger, which are used for heat exchange and as a channel for high-temperature flue gas. The hot flue gas inlet pipe 1 of the heat exchanger is mainly connected to the tobacco curing oven and the heat exchanger, and the effect of the smoke exhaust chimney 4 is to discharge the low-temperature flue gas out of the room after heat exchange by the heat exchanger. Two dust-cleaning doors 2 are housed on the front air-collecting box, which is convenient for regularly cleaning the accumulated dust in the heat exchanger.

烤烟房换热器工作步骤:Working steps of heat exchanger in flue-cured tobacco room:

1.启动烤烟房循环风机。1. Start the circulation fan in the flue-cured room.

2.点着生物质压块烤烟炉,这时已进入换热器的正常工作状态,进行换热。2. Light the biomass briquette flue-cured furnace. At this time, the heat exchanger has entered the normal working state for heat exchange.

3.工作结束后,应先停生物质压块烤烟炉(熄火),后停烤烟房循环风机。严禁烤烟房换热器在不运行循环风机时进行换热。3. After the work is over, the biomass briquette flue-cured furnace should be stopped first (turn off the flame), and then the circulation fan in the flue-cured room should be stopped. It is strictly forbidden for the heat exchanger in the flue-cured room to exchange heat when the circulating fan is not running.

4.换热器换热管和积气箱等内部空间的积灰应每炕清理一次。4. The dust accumulated in the heat exchange tubes of the heat exchanger and the gas accumulation box should be cleaned every kang.

Claims (3)

1, a kind of heat exchanger of tobacco flue-curing house, it comprises the hot gas approach of stove (1), heat exchanger tube and smoke evacuation chimney (4), the hot gas approach of stove (1), smoke evacuation chimney (4) connect the two ends of heat exchanger tube respectively and constitute hot flue gas turnover path, it is characterized in that: the two ends of heat exchanger tube link to each other with back plenum chamber (7) with preceding plenum chamber respectively and form flue gas turnover path, the hot gas approach of stove (1) links with preceding plenum chamber bottom, design has shoot door (2) on the preceding plenum chamber, and smoke evacuation chimney (4) design is at the afterbody of flue gas path.
2, a kind of heat exchanger of tobacco flue-curing house according to claim 1, it is characterized in that: heat exchange tube design is and corresponding many of hot flue gas flow, the middle part design of preceding plenum chamber has the preceding plenum chamber dividing plate (12) of level, before plenum chamber dividing plate (12) preceding plenum chamber is divided into before chamber (3) under chamber (10) and the preceding plenum chamber on the plenum chamber, chamber (3) links with the hot gas approach of stove (1) and the heat exchanger tube by linking to each other with chamber (3) under the preceding plenum chamber under the preceding plenum chamber, chamber (10) links on back plenum chamber (7) and the preceding plenum chamber, before smoke evacuation chimney (4) is installed on the plenum chamber top and with preceding plenum chamber on chamber (10) link.
3, a kind of heat exchanger of tobacco flue-curing house according to claim 1 and 2 is characterized in that: design has two shoot doors (2) of position symmetry on the preceding plenum chamber front side wall, and shoot door is arranged at back plenum chamber (7) bottom also design; Before plenum chamber with afterwards be connected by fixedly wire drawing of the screwed assembling in two ends (5) between the plenum chamber, heat exchanger tube and preceding plenum chamber and back plenum chamber (7) connecting portion design have seal washer (9), the below design of back plenum chamber has support column (11), and the staggered certain position of the upper and lower employing of heat exchanger tube is arranged.
CN2009200265929U 2009-06-04 2009-06-04 Tobacco room heat exchanger Expired - Fee Related CN201426362Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105889962A (en) * 2015-01-01 2016-08-24 贵州省烟草公司黔西南州公司 Double-loop heat exchanger of biomass briquette fuel flue-cured tobacco drying room stove
CN108378405A (en) * 2018-02-05 2018-08-10 广西中烟工业有限责任公司 A kind of biomass energy heat exchanger of suitable tobacco flue-curing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105889962A (en) * 2015-01-01 2016-08-24 贵州省烟草公司黔西南州公司 Double-loop heat exchanger of biomass briquette fuel flue-cured tobacco drying room stove
CN108378405A (en) * 2018-02-05 2018-08-10 广西中烟工业有限责任公司 A kind of biomass energy heat exchanger of suitable tobacco flue-curing

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