CN201425539Y - Airtight detection device of valve face - Google Patents

Airtight detection device of valve face Download PDF

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Publication number
CN201425539Y
CN201425539Y CN2009200559763U CN200920055976U CN201425539Y CN 201425539 Y CN201425539 Y CN 201425539Y CN 2009200559763 U CN2009200559763 U CN 2009200559763U CN 200920055976 U CN200920055976 U CN 200920055976U CN 201425539 Y CN201425539 Y CN 201425539Y
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Prior art keywords
valve
detection
cylinder
airtight
hole
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Expired - Fee Related
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CN2009200559763U
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Chinese (zh)
Inventor
林秋在
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Zhongshan City Zhenzho Valve Co ltd
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Zhongshan City Zhenzho Valve Co ltd
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  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The utility model discloses a valve surface airtightness detection device, which is characterized by comprising a workbench, wherein a detection seat is arranged on the workbench, a detection hole is arranged on the detection seat, a valve to be detected can be inserted into the detection hole, and the end part of the detection hole is provided with a conical binding surface which is bound with the valve surface; one end of the pressurizing cylinder is communicated with the detection hole; the jacking device can be jacked on the end face of the valve inserted into the detection hole; the utility model discloses can detect air valve's air tightness performance effectively, work efficiency is high, and labour saving and time saving saves labour, and is with low costs, still has small, light in weight, simple structure, advantages such as the operation of being convenient for.

Description

一种气门面气密检测装置 An airtight detection device for a gas door surface

技术领域 technical field

本实用新型涉及一种气密检测装置,特别是一种检测气门的气密性能的气密检测装置。The utility model relates to an airtight detection device, in particular to an airtight detection device for detecting the airtight performance of a valve.

背景技术 Background technique

气门加工完成后、未组装到发动机之前须预先对气门面进行气密性检测,以确认加工后的气门产品的品质优劣,防止劣质气门流入市场,以保障发动机的工作性能。目前还没有针对气门的专用气密检测装置的相关报道,因此有必要开发一种气门加工完成后、未组装到发动机之前预先对气门面进行贴合漏气试验,进而确认加工后气门的品质优劣的气密检测装置。After the valve processing is completed and before it is assembled into the engine, the air tightness test of the valve surface must be carried out in advance to confirm the quality of the processed valve products, prevent inferior valves from entering the market, and ensure the working performance of the engine. At present, there is no relevant report on a special airtight detection device for valves. Therefore, it is necessary to develop a kind of air leakage test on the valve surface after the valve is processed and before it is assembled into the engine, so as to confirm the quality of the processed valve. Poor airtight detection device.

发明内容 Contents of the invention

为了克服现有技术的不足,本实用新型提供一种气门加工完成后、未组装到发动机之前预先对气门面进行贴合漏气试验,进而确认加工后气门的品质优劣的气密检测装置。In order to overcome the deficiencies of the prior art, the utility model provides an airtight detection device for performing a bonding air leakage test on the valve surface before the valve is assembled into the engine after the valve is processed, and then confirms the quality of the processed valve.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种气门面气密检测装置,其特征在于其包括一工作台,工作台上安装有检测座,该检测座上设置有检测孔,待检测气门可插入该检测孔内,且检测孔的端部设置有与气门面贴合的锥形贴合面;一充压气缸,该充压气缸的一端与检测孔相通;一顶压装置,该顶压装置可顶压在插入检测孔内的气门端面。A valve surface airtight detection device, characterized in that it includes a workbench, a detection seat is installed on the workbench, a detection hole is arranged on the detection seat, the valve to be detected can be inserted into the detection hole, and the end of the detection hole There is a tapered fitting surface attached to the valve surface; a pressurized cylinder, one end of the pressurized cylinder communicates with the detection hole; a pressing device, which can press against the valve inserted into the detection hole end face.

作为本实用新型优选的实施方式,所述顶压装置包括一顶压气缸,该顶压气缸的气缸杆与一穿插在工作台上的滑杆连接,滑杆上安装有连接板,连接板上设置有当顶压气缸回缩时可顶压插入检测孔内的气门端面的顶杆。As a preferred embodiment of the present utility model, the pressing device includes a pressing cylinder, the cylinder rod of the pressing cylinder is connected with a sliding rod inserted on the workbench, a connecting plate is installed on the sliding rod, and the connecting plate A push rod that can push against the end face of the valve inserted into the detection hole is provided when the push-press cylinder is retracted.

作为本实用新型上述实施方式的改进,所述其还包括一顶压辅助装置,该顶压辅助装置包括一枢设于工作台上的枢转板及一驱动气缸,所述枢转板的一端与驱动气缸的气缸杆铰接,另一端设置有可顶压在顶杆端面的顶块。As an improvement to the above-mentioned embodiment of the present utility model, it also includes a pressing auxiliary device, which includes a pivoting plate pivotally arranged on the workbench and a driving cylinder, one end of the pivoting plate It is hinged with the cylinder rod of the drive cylinder, and the other end is provided with a top block that can be pressed against the end face of the push rod.

作为本实用新型上述实施方式的进一步改进,所述工作台上安装有一气密检测油管,气密检测油管的出口与检测孔的位置对应。As a further improvement of the above-mentioned embodiment of the utility model, an airtight detection oil pipe is installed on the workbench, and the outlet of the airtight detection oil pipe corresponds to the position of the detection hole.

本实用新型的有益效果是:在气密检测时,将气门插入检测孔内,使气门面与检测孔的锥形贴合面贴合使其密封,同时将顶压装置顶压在气门的端面,将充压气缸充气,向检测孔内注入一定气体压力,观察气门面与锥形贴合面之间的气密情况即可检测出气门的气密性,从而确认加工后气门的品质优劣。本实用新型能有效地检测气门的气密性能,工作效率高,省时省力省工,成本低,还具有体积小,重量轻,结构简单,便于操作等优点。The beneficial effects of the utility model are: when airtight testing, the valve is inserted into the detection hole, the valve surface is fitted with the tapered fitting surface of the detection hole to seal it, and at the same time, the top pressure device is pressed against the end surface of the valve , Inflate the pressurized cylinder, inject a certain gas pressure into the detection hole, and observe the airtightness between the valve surface and the tapered fitting surface to detect the airtightness of the valve, so as to confirm the quality of the processed valve . The utility model can effectively detect the airtight performance of the valve, has high working efficiency, saves time, labor and labor, and is low in cost. It also has the advantages of small size, light weight, simple structure, and convenient operation.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是检测座的放大示意图。Fig. 2 is an enlarged schematic view of the detection seat.

具体实施方式 Detailed ways

参照图1、图2,本实用新型公开的一种气门面气密检测装置,包括一工作台1,在工作台1上安装有检测座2,该检测座2上设置有检测孔3,待检测气密性的气门可插入该检测孔3内,且检测孔3的端部设置有锥形贴合面4,气门插入检测孔后气门面与锥形贴合面4贴合。Referring to Fig. 1 and Fig. 2, a valve surface airtight detection device disclosed in the utility model includes a workbench 1, on which a detection seat 2 is installed, and a detection hole 3 is arranged on the detection seat 2. The air valve for testing air tightness can be inserted into the detection hole 3, and the end of the detection hole 3 is provided with a tapered fitting surface 4, and the valve surface is bonded to the tapered fitting surface 4 after the valve is inserted into the detection hole.

在工作台1上安装有一气密检测油管5,气密检测油管5的出口与检测孔3的位置对应,气密检测油管5可向气门与检测孔锥形贴合面处注入一定的液体油料。An airtight detection oil pipe 5 is installed on the workbench 1. The outlet of the airtight detection oil pipe 5 corresponds to the position of the detection hole 3. The airtight detection oil pipe 5 can inject a certain amount of liquid oil into the tapered joint surface of the valve and the detection hole. .

在工作台1的下方安装有一充压气缸6,该充压气缸6的一端与检测孔3相通,在气门气密检测时可通过充压气缸向检测孔内注入一定压力的气体。A pressurized cylinder 6 is installed below the workbench 1, and one end of the pressurized cylinder 6 communicates with the detection hole 3, and a certain pressure of gas can be injected into the detection hole by the pressurized cylinder when the valve is airtight tested.

在工作台1上安装有一顶压装置,该顶压装置可顶压在插入检测孔内的气门端面。A pressing device is installed on the workbench 1, and the pressing device can press against the end face of the valve inserted into the detection hole.

如图所示,本实施方式中采用的顶压装置包括一顶压气缸7,该顶压气缸7的气缸杆8与一穿插在工作台上的滑杆9连接,滑杆9上安装有连接板10,连接板10上设置有当顶压气缸回缩时可顶压插入检测孔内的气门端面的顶杆11。As shown in the figure, the pressing device used in this embodiment includes a pressing cylinder 7, the cylinder rod 8 of the pressing cylinder 7 is connected with a sliding rod 9 inserted on the workbench, and a connecting rod 9 is installed on the sliding rod 9. Plate 10, the connecting plate 10 is provided with a push rod 11 that can push against the end face of the valve inserted into the detection hole when the push cylinder retracts.

如图所示,在工作台1上还安装有一顶压辅助装置,该顶压辅助装置包括一枢设于工作台1上的枢转板12及一驱动气缸13,其中枢转板12的一端与驱动气缸13的气缸杆铰接,另一端设置有可顶压在顶杆端面的顶块14。As shown in the figure, a pressing auxiliary device is also installed on the workbench 1, and the pressing auxiliary device includes a pivot plate 12 pivotally arranged on the workbench 1 and a driving cylinder 13, wherein one end of the pivot plate 12 It is hinged with the cylinder rod of the drive cylinder 13, and the other end is provided with a top block 14 that can be pressed against the end surface of the push rod.

本实用新型的工作原理是:在气密检测时,将气门插入检测孔内,使气门面与检测孔的锥形贴合面贴合使其密封,同时将顶压装置顶压在气门的端面,再将顶压辅助装置的顶块顶压在顶压装置上,利用气密检测油管向气门与检测孔锥形贴合面处注入一定的液体油料,将充压气缸充气,向检测孔内注入一定气体压力,观察气门面与锥形贴合面之间的气密情况即可检测出气门的气密性,如果气门面与锥形贴合面之间无气泡溢出,则该被检测气门的气密性能良好,否则该被检测气门的气密性能差,从而可确认加工后气门的品质优劣。The working principle of the utility model is: during the airtight detection, insert the valve into the detection hole, make the valve surface and the conical fitting surface of the detection hole fit to seal, and at the same time press the top pressure device on the end surface of the valve , and then press the top block of the top pressure auxiliary device on the top pressure device, use the airtight detection oil pipe to inject a certain amount of liquid oil into the tapered joint surface of the valve and the detection hole, inflate the pressurized cylinder, and inject it into the detection hole Inject a certain gas pressure and observe the airtightness between the valve surface and the conical fitting surface to detect the airtightness of the valve. If there is no bubble overflow between the valve surface and the conical fitting surface, the detected valve The airtight performance of the valve is good, otherwise the airtight performance of the detected valve is poor, so that the quality of the processed valve can be confirmed.

本实用新型能有效地检测气门的气密性能,工作效率高,省时省力省工,成本低,还具有体积小,重量轻,结构简单,便于操作等优点。The utility model can effectively detect the airtight performance of the valve, has high working efficiency, saves time, labor and labor, and is low in cost. It also has the advantages of small size, light weight, simple structure, and convenient operation.

Claims (4)

1. airtight pick-up unit of valve face, it is characterized in that it comprises a worktable, be equipped with on the worktable and detect seat that this detection seat is provided with and detects the hole, valve to be detected can insert in this detection hole, and the end in detection hole is provided with the taper binding face of fitting with valve face; One pressurising cylinder, an end of this pressurising cylinder communicates with the detection hole; One jack unit, but this jack unit roof pressure is inserting the valve end face that detects in the hole.
2. the airtight pick-up unit of a kind of valve face according to claim 1, it is characterized in that described jack unit comprises a roof pressure cylinder, the slide bar that the cylinder rod of this roof pressure cylinder and interts on worktable is connected, web joint is installed on the slide bar, and roof pressure inserts the push rod that detects the valve end face in the hole when the roof pressure cylinder bounces back but web joint is provided with.
3. the airtight pick-up unit of a kind of valve face according to claim 2, it is characterized in that described its also comprises a roof pressure servicing unit, this roof pressure servicing unit comprises that a pivot plate and that is hubbed on the worktable drives cylinder, one end of described pivot plate is hinged with the cylinder rod that drives cylinder, but the other end is provided with the jacking block of roof pressure at the push rod end face.
4. according to claim 1 or the airtight pick-up unit of 2 or 3 described a kind of valve faces, it is characterized in that being equipped with on the described worktable an airtight detection oil pipe, the outlet of airtight detection oil pipe is corresponding with the position of detecting the hole.
CN2009200559763U 2009-05-04 2009-05-04 Airtight detection device of valve face Expired - Fee Related CN201425539Y (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103837309A (en) * 2014-03-26 2014-06-04 零八一电子集团四川天源机械有限公司 Air valve sealing performance automatic checking device
CN104236801A (en) * 2013-06-19 2014-12-24 远轻铝业(中国)有限公司 Detection-omission-preventing air tightness device for turbine compressor casing
CN105403368A (en) * 2015-12-07 2016-03-16 江苏沃得机电集团有限公司 Sealing testing machine especially for valve conical surface
CN107774627A (en) * 2016-08-25 2018-03-09 镇江维纳特气门有限公司 A kind of surfaces externally and internally furnace drying method for valve production
CN107774626A (en) * 2016-08-24 2018-03-09 镇江维纳特气门有限公司 A kind of inner chamber method for cleaning of the valve based on gas punching cleaning
CN107774619A (en) * 2016-08-24 2018-03-09 镇江维纳特气门有限公司 A kind of surfaces externally and internally cleaning method of middle air gate
CN110057508A (en) * 2019-06-05 2019-07-26 衢州代宇商务咨询有限公司 One kind being based on high-precision material adaptation detector

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104236801A (en) * 2013-06-19 2014-12-24 远轻铝业(中国)有限公司 Detection-omission-preventing air tightness device for turbine compressor casing
CN103837309A (en) * 2014-03-26 2014-06-04 零八一电子集团四川天源机械有限公司 Air valve sealing performance automatic checking device
CN103837309B (en) * 2014-03-26 2016-10-12 零八一电子集团四川天源机械有限公司 Valve sealing performance automatic checking device
CN105403368A (en) * 2015-12-07 2016-03-16 江苏沃得机电集团有限公司 Sealing testing machine especially for valve conical surface
CN107774626A (en) * 2016-08-24 2018-03-09 镇江维纳特气门有限公司 A kind of inner chamber method for cleaning of the valve based on gas punching cleaning
CN107774619A (en) * 2016-08-24 2018-03-09 镇江维纳特气门有限公司 A kind of surfaces externally and internally cleaning method of middle air gate
CN107774627A (en) * 2016-08-25 2018-03-09 镇江维纳特气门有限公司 A kind of surfaces externally and internally furnace drying method for valve production
CN110057508A (en) * 2019-06-05 2019-07-26 衢州代宇商务咨询有限公司 One kind being based on high-precision material adaptation detector
CN110057508B (en) * 2019-06-05 2020-02-07 深圳市一通检测技术有限公司 Material contact ratio detector based on high accuracy

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