CN201424805Y - a support system - Google Patents

a support system Download PDF

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Publication number
CN201424805Y
CN201424805Y CN2009201056403U CN200920105640U CN201424805Y CN 201424805 Y CN201424805 Y CN 201424805Y CN 2009201056403 U CN2009201056403 U CN 2009201056403U CN 200920105640 U CN200920105640 U CN 200920105640U CN 201424805 Y CN201424805 Y CN 201424805Y
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Prior art keywords
support
fence body
assembly
support system
fixed
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CN2009201056403U
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刘志欣
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Ficont Industry Beijing Co Ltd
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ZHONGJI LIANHE INDUSTRY TECHNOLOGY (BEIJING)CO Ltd
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Abstract

The utility model relates to the field of wind power generation, and discloses a support system comprising a support component, a traction component and a fence body, wherein, the traction component is connected with the support component and the fence body through a steel wire rope provided with a hand capstan. The utility model can adapt to the slope curved surface of a blade in examining and fixing the blade while raising the overhead stability of a basket body, is simple in structure, easy to operate, and provides more protection for the safety of working personnel.

Description

一种支撑系统 a support system

技术领域 technical field

本实用新型涉及风力发电领域,特别是涉及一种对风力发电设备的叶片、塔筒进行维修,将高处作业吊篮支撑在塔筒上的支撑系统。The utility model relates to the field of wind power generation, in particular to a support system for maintaining blades and towers of wind power generation equipment and supporting a hanging basket for high-altitude operations on the tower.

背景技术 Background technique

目前,风力发电设备的叶片和塔筒外壁由于长时间暴露在外面,很容易受到雷击、盐雾、沙尘等因素的侵蚀,导致叶片出现砂眼,塔筒外壁出现掉漆等现象。叶片中的砂眼不仅增大了叶片的转动阻力,使其转速降低,影响发电效益,而且砂眼里面还可能存水,增大叶片表面湿度,降低避雷指数。另外,风机叶片为了能最大程度利用风能发电,叶片是一个有弧度的曲斜面,并以此来使转速最大,因此,对其检修很困难。一般传统的检修方法是蜘蛛人、吊车,但是这样不仅危险性大,而且运行过程和工作人员工作都不是很方便;也有使用高处作业吊篮检修的,但是不能方便的接近叶片,同时也不稳定,给检修工作带来困难。At present, the blades of wind power generation equipment and the outer wall of the tower tube are exposed to the outside for a long time, and are easily eroded by lightning strikes, salt spray, sand and dust, etc., resulting in sand holes in the blades and paint peeling on the outer wall of the tower tube. The trachoma in the blade not only increases the rotational resistance of the blade, reduces its speed, and affects the power generation efficiency, but also may store water in the trachoma, which increases the surface humidity of the blade and reduces the lightning protection index. In addition, in order to maximize the use of wind energy to generate electricity, the fan blade is a curved and inclined surface with a radian to maximize the rotational speed. Therefore, it is very difficult to overhaul it. Generally, the traditional maintenance methods are spiders and cranes, but this is not only dangerous, but also inconvenient for the operation process and the work of the staff; there are also high-altitude work hanging baskets for maintenance, but it is not convenient to approach the blades, and at the same time, it is not very convenient. Stability brings difficulties to maintenance work.

实用新型内容Utility model content

本实用新型的目的是提供一种结构简单、实用的支撑系统,特别是提供一种对风力发电设备的叶片、塔筒进行维修,将高处作业吊篮支撑在塔筒上的支撑系统。The purpose of this utility model is to provide a simple and practical support system, especially to provide a support system for maintaining the blades and towers of wind power generation equipment and supporting the hanging basket for high-altitude operations on the tower.

为达到上述目的,本实用新型的技术方案提供一种支撑系统,包括:支撑组件、牵引组件和栏体,所述牵引组件通过设置有手摇绞盘的钢丝绳连接所述支撑组件和栏体。To achieve the above purpose, the technical solution of the present utility model provides a support system, including: a support assembly, a traction assembly and a fence body, and the traction assembly connects the support assembly and the fence body through a wire rope provided with a hand winch.

其中,所述系统还包括直角栏体和位于直角栏体两侧的吊架护栏,所述栏体、直角栏体和吊架护栏通过螺栓连接在一起,手摇绞盘固定在直角栏体的外护栏上;所述吊架护栏上安装有支撑杆支架。Wherein, the system also includes a right-angle fence body and hanger guardrails located on both sides of the right-angle fence body, the fence body, right-angle fence body and hanger guardrail are connected together by bolts, and the hand winch is fixed on the outside of the right-angle fence body On the guardrail; the hanger guardrail is equipped with a support rod bracket.

其中,所述支撑组件包括横梁支架和两根支撑杆,所述两根支撑杆从外侧穿入支撑杆支架的支撑轮内;所述横梁支架和两支撑杆通过螺栓固定。Wherein, the support assembly includes a beam bracket and two support rods, and the two support rods penetrate into the support wheels of the support rod bracket from the outside; the beam bracket and the two support rods are fixed by bolts.

其中,所述两支撑杆端部设置有导轮或穿孔螺栓。Wherein, the ends of the two support rods are provided with guide wheels or perforated bolts.

其中,所述直角栏体的外护栏上安装有转角拖轮组件。Wherein, a corner tugboat assembly is installed on the outer guardrail of the right-angle fence body.

其中,所述两根支撑杆中的一根端部设置有导轮。Wherein, one end of the two support rods is provided with a guide wheel.

其中,所述钢丝绳一端固定在所述两根支撑杆中没有设置导轮的支撑杆上,然后依次穿过转角拖轮组件和导轮,与所述手动绞盘固定。Wherein, one end of the steel wire rope is fixed on the support bar without a guide wheel among the two support bars, and then passes through the corner tug wheel assembly and the guide wheel in turn, and is fixed with the manual winch.

其中,所述钢丝绳一端通过穿孔螺栓固定在所述两根支撑杆中没有设置导轮的支撑杆上。Wherein, one end of the steel wire rope is fixed on the support rod without a guide wheel among the two support rods through a perforated bolt.

上述实用新型技术方案具有如下优点:能适应叶片的斜度曲面来对叶片进行检修,同时提高了篮体在空中的稳定性,结构简单,操作简易,并且提高了工作人员安全性。The technical solution of the utility model has the following advantages: it can adapt to the slope surface of the blade to repair the blade, and at the same time, the stability of the basket in the air is improved, the structure is simple, the operation is simple, and the safety of the staff is improved.

附图说明 Description of drawings

图1是本实用新型实施例的一种支撑系统的整体组装图;Fig. 1 is the overall assembly drawing of a kind of support system of the utility model embodiment;

图2是本实用新型实施例的一种支撑系统的牵引和支撑组件的工作原理图;Fig. 2 is a working principle diagram of a traction and support assembly of a support system according to an embodiment of the present invention;

图3是本实用新型实施例的一种支撑系统的安装示意图。Fig. 3 is a schematic diagram of the installation of a support system according to an embodiment of the present invention.

1:栏体;2:支撑杆支架;3:吊架护栏;4:手摇绞盘;5:转角拖轮组件;6:支撑杆;7:横梁支架;8:支撑杆;9:栏体;10:直角栏体;11:穿孔螺栓;12:导轮;13:牵引钢丝绳;13:叶片;14:塔筒。1: fence body; 2: support rod bracket; 3: hanger guardrail; 4: hand winch; 5: corner tugboat assembly; 6: support rod; 7: beam bracket; 8: support rod; 9: fence body; 10 : right-angle fence; 11: perforated bolt; 12: guide wheel; 13: traction wire rope; 13: blade; 14: tower.

具体实施方式 Detailed ways

下面结合附图和实施例;对本实用新型的具体实施方式作进一步描述。以下实施例仅用于更加清楚地说明本实用新型的技术方案,而不能以此来限制本实用新型的保护范围。Below in conjunction with accompanying drawing and embodiment; The specific embodiment of the utility model is further described. The following examples are only used to illustrate the technical solution of the utility model more clearly, but not to limit the protection scope of the utility model.

为了解决叶片不易检修的问题,本实用新型采用伸缩支撑架的方案解决这一难题。伸缩支撑架主要由支撑组件和牵引组件组成。支撑组件中的横梁支架头部有斜度支脚,并安装着倾斜式的尼龙转轮;可通过横梁支架头部的斜度来适用不同塔筒外围直径。因为塔筒是成锥度向上的,下部直径大,上部直径小,而牵引组件主要是使支撑组件依靠塔筒外壁向外延伸,调节栏体和塔筒外壁之间的距离,从而适应叶片的检修。In order to solve the problem that the blades are difficult to overhaul, the utility model adopts a telescopic support frame to solve this difficult problem. The telescopic support frame is mainly composed of a support component and a traction component. The head of the beam bracket in the support assembly has inclined feet, and is equipped with inclined nylon runners; the inclination of the head of the beam bracket can be used to adapt to different peripheral diameters of the tower. Because the tower is tapered upwards, the diameter of the lower part is large, and the diameter of the upper part is small, and the traction component mainly makes the supporting component extend outwards by relying on the outer wall of the tower, and adjusts the distance between the fence and the outer wall of the tower, so as to adapt to the maintenance of the blades .

如图1所示,将栏体1、直角栏体10、栏体9和吊架护栏3用螺栓连接;然后将支撑杆支架2安装在吊架护栏3的预留孔处,再将转角拖轮组件5安装在直角栏体10的外护栏上(位置如图1所示),将两根支撑杆6、8从外侧穿入支撑杆支架2的支撑轮内。两支撑杆穿好后,将其端部的导轮或穿孔螺栓重新装上。在将手摇绞盘4固定在直角栏体10的外护栏上;穿入牵引钢丝绳13(如图2所示),将牵引钢丝绳一端用穿孔螺栓11固定在支撑杆8上,穿过转角拖轮组件5和支撑杆6的导轮12后和手动绞盘4固定;最后将横梁支架7和两支撑杆6、8用螺栓固定。As shown in Figure 1, connect the fence body 1, the right-angle fence body 10, the fence body 9 and the hanger guardrail 3 with bolts; Component 5 is installed on the outer guardrail of right angle fence body 10 (position as shown in Figure 1), and two support rods 6,8 are penetrated in the support wheel of support rod support 2 from the outside. After the two support rods are worn, the guide wheels or piercing bolts at their ends are reinstalled. Fix the hand winch 4 on the outer guardrail of the right-angle fence body 10; penetrate the traction wire rope 13 (as shown in Figure 2), fix one end of the traction wire rope on the support rod 8 with the perforated bolt 11, and pass the corner tugboat assembly 5 and the guide wheel 12 of support rod 6 are fixed with manual winch 4 behind; Crossbeam support 7 and two support rods 6,8 are fixed with bolts at last.

工作过程:在图2中,由于牵引钢丝绳13的一端与支撑杆固定,当转动手摇绞盘4将把牵引钢丝绳13拉紧,牵引钢丝绳总长度将逐渐缩短,而通过牵引钢丝绳的转角拖轮组件5固定在栏体上,致使支撑杆6、8向外延伸,最后可使栏体整体向外延伸;当反方向转动手动绞盘4时,支撑杆6、8将受到栏体和塔筒壁的两端压力,向内收缩;总的来说,可通过手动绞盘4带动牵引钢丝绳的长短,来调节栏体和塔筒之间的距离关系,达到工作人员想要的距离要求。Working process: In Fig. 2, since one end of the traction wire rope 13 is fixed to the support rod, when the hand winch 4 is turned, the traction wire rope 13 will be tightened, and the total length of the traction wire rope will be gradually shortened, and the corner tug wheel assembly 5 of the traction wire rope will It is fixed on the fence so that the support rods 6 and 8 are extended outwards, and finally the whole fence can be extended outward; when the manual winch 4 is turned in the opposite direction, the support rods 6 and 8 will be subjected to two forces between the fence body and the tower wall. In general, the length of the traction wire rope can be driven by the manual winch 4 to adjust the distance relationship between the fence body and the tower to achieve the distance required by the staff.

图3是支撑组件和牵引组件在实际中的应用图片。从图中可以看出,钢丝绳通过提升机带动栏体1,通过支撑组件对塔筒外壁的支撑上下移动。当栏体移动到,风机叶片13下面时,通过牵引组件,调节栏体与塔筒14外壁的间距,使栏体中部通过叶片,对其进行检修。Figure 3 is a picture of the actual application of the support assembly and the traction assembly. It can be seen from the figure that the wire rope drives the fence body 1 through the hoist, and moves up and down through the support of the support assembly on the outer wall of the tower tube. When the fence body moves below the fan blades 13, the distance between the fence body and the outer wall of the tower tube 14 is adjusted by the traction assembly, so that the middle part of the fence body passes through the blades for maintenance.

以上所述仅是本实用新型的优选实施方式;应当指出;对于本技术领域的普通技术人员来说;在不脱离本实用新型技术原理的前提下;还可以做出若干改进和润饰;这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model; it should be pointed out; for those of ordinary skill in the art; without departing from the technical principle of the utility model; several improvements and modifications can also be made; these improvements And retouching should also be regarded as the protection scope of the present utility model.

Claims (8)

1、一种支撑系统,其特征在于,包括:1. A support system, characterized in that it comprises: 支撑组件、牵引组件和栏体,所述牵引组件通过设置有手摇绞盘的钢丝绳连接所述支撑组件和栏体。A support assembly, a traction assembly and a fence body, the traction assembly is connected to the support assembly and the fence body through a wire rope provided with a hand winch. 2、如权利要求1所述的支撑系统,其特征在于,所述系统还包括直角栏体和位于直角栏体两侧的吊架护栏,所述栏体、直角栏体和吊架护栏通过螺栓连接在一起,所述手摇绞盘固定在所述直角栏体的外护栏上;所述吊架护栏上安装有支撑杆支架。2. The support system according to claim 1, characterized in that the system further comprises a right-angle fence body and hanger guardrails located on both sides of the right-angle fence body, and the fence body, right-angle fence body and hanger guardrail are connected by bolts Connected together, the hand winch is fixed on the outer guardrail of the right-angled fence body; a support rod bracket is installed on the hanger guardrail. 3、如权利要求2所述的支撑系统,其特征在于,所述支撑组件包括横梁支架和两根支撑杆,所述两根支撑杆从外侧穿入支撑杆支架的支撑轮内;所述横梁支架和两支撑杆通过螺栓固定。3. The support system according to claim 2, wherein the support assembly comprises a beam support and two support rods, and the two support rods penetrate into the support wheels of the support rod support from the outside; the cross beam The bracket and the two support rods are fixed by bolts. 4、如权利要求3所述的支撑系统,其特征在于,所述两支撑杆端部设置有导轮或穿孔螺栓。4. The support system according to claim 3, characterized in that guide wheels or perforated bolts are provided at the ends of the two support rods. 5、如权利要求4所述的支撑系统,其特征在于,所述直角栏体(10)的外护栏上安装有转角拖轮组件。5. The support system according to claim 4, characterized in that a corner tug assembly is installed on the outer guardrail of the right-angle fence body (10). 6、如权利要求5所述的支撑系统,其特征在于,所述两根支撑杆中的一根端部设置有导轮。6. The support system according to claim 5, wherein a guide wheel is provided at one end of the two support rods. 7、如权利要求6所述的支撑系统,其特征在于,所述钢丝绳一端固定在所述两根支撑杆中没有设置导轮的支撑杆上,然后依次穿过转角拖轮组件和导轮,与所述手动绞盘固定。7. The support system according to claim 6, wherein one end of the steel wire rope is fixed on the support bar without a guide wheel among the two support bars, and then passes through the corner tug wheel assembly and the guide wheel in sequence, and The manual winch is fixed. 8、如权利要求7所述的支撑系统,其特征在于,所述钢丝绳一端通过穿孔螺栓固定在所述两根支撑杆中没有设置导轮的支撑杆上。8. The support system according to claim 7, characterized in that, one end of the steel wire rope is fixed to the support bar without a guide wheel among the two support bars by a perforated bolt.
CN2009201056403U 2009-02-04 2009-02-04 a support system Expired - Lifetime CN201424805Y (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107152381A (en) * 2017-06-12 2017-09-12 沈阳吉地安风电科技有限公司 A kind of fan blade repairing platform device
CN108431346A (en) * 2016-01-15 2018-08-21 日综产业株式会社 Basket device
CN113279559A (en) * 2021-06-23 2021-08-20 扬州市神力吊具制造有限公司 Wind blade maintenance platform

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108431346A (en) * 2016-01-15 2018-08-21 日综产业株式会社 Basket device
CN107152381A (en) * 2017-06-12 2017-09-12 沈阳吉地安风电科技有限公司 A kind of fan blade repairing platform device
CN113279559A (en) * 2021-06-23 2021-08-20 扬州市神力吊具制造有限公司 Wind blade maintenance platform
CN113279559B (en) * 2021-06-23 2022-06-21 扬州市神力吊具制造有限公司 Wind blade maintenance platform

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Owner name: 3S LIFT-FICONT INDUSTRY (BEIJING) INC.

Free format text: FORMER NAME: ZHONGJI LIANHE INDUSTRY TECHNOLOGY (BEIJING)CO., LTD.

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Inventor after: Liu Zhixin

Inventor after: Wang Xijun

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Address after: 101106 Beijing, East Road, Tongzhou District, No. two, building No. 15, building No. 1

Patentee after: The occasion of the joint Polytron Technologies Inc (Beijing)

Address before: 100022 Beijing city Chaoyang District Baiziwan Road No. 11

Patentee before: Zhongji Lianhe Industry Technology (Beijing)Co., Ltd.

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Granted publication date: 20100317