CN201410570Y - A centering clamping device - Google Patents
A centering clamping device Download PDFInfo
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- CN201410570Y CN201410570Y CN2009201253384U CN200920125338U CN201410570Y CN 201410570 Y CN201410570 Y CN 201410570Y CN 2009201253384 U CN2009201253384 U CN 2009201253384U CN 200920125338 U CN200920125338 U CN 200920125338U CN 201410570 Y CN201410570 Y CN 201410570Y
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Abstract
本实用新型提供一种定心精度高、装卸零件方便、成本较低、容易实现及维护的定心夹紧装置,特别是为了解决要求以零件上一端的盲孔来定位夹紧对零件上另一端进行加工的问题。本实用新型是通过下述技术方案实现的:定心夹紧装置结构由弹性胀头(1)、柱杆(2)、长圆柱销(3)、螺母(4)、短圆柱销(5)和内锥头(6)组成。弹性胀头(1)前端为带有凸台端面的圆柱形定位圆柱,后部为一圆柱体,弹性胀头(1)的内部开有孔,柱杆(2)通过短圆柱销(5)与内锥套(6)连接在一起,并通过长圆柱销(3)穿过螺母(4)固定在弹性胀头(1)的内孔里。
The utility model provides a centering clamping device with high centering precision, convenient loading and unloading parts, low cost, easy realization and maintenance, especially to solve the requirement that the blind hole on one end of the part be used for positioning and clamping on the other part. A problem of processing at one end. The utility model is realized through the following technical scheme: the structure of the centering clamping device consists of an elastic expansion head (1), a column rod (2), a long cylindrical pin (3), a nut (4), and a short cylindrical pin (5) And inner cone head (6) composition. The front end of the elastic expansion head (1) is a cylindrical positioning cylinder with a boss end surface, and the rear part is a cylinder. There is a hole inside the elastic expansion head (1), and the column rod (2) passes through the short cylindrical pin (5) It is connected with the inner taper sleeve (6), and fixed in the inner hole of the elastic expansion head (1) through the long cylindrical pin (3) through the nut (4).
Description
技术领域 technical field
本实用新型属于机械加工技术领域,具体地说是涉及一种定心夹紧装置,特别涉及一种以零件盲孔作定位基准的定心夹紧装置。The utility model belongs to the technical field of mechanical processing, in particular relates to a centering clamping device, in particular to a centering clamping device with a blind hole of a part as a positioning reference.
背景技术 Background technique
目前关于定心夹紧装置很多。如:①常用于机床上的三爪、二爪卡盘。虽然均能用被加工零件的外圆和内孔实现定心夹紧,但定心精度不高,只适应于粗定位。②《机床夹具设计手册》(辽宁科学技术出版社)中推荐了许多定心夹紧机构:弹性夹头、弹性薄壁夹盘,而这两种定心夹紧装置是以零件上的外圆作定位基准的。;液性塑料薄壁套筒夹具、波纹套定心夹具、碟形弹簧片定心夹具、V形弹性盘定心夹具等均能实现以零件上的孔作为定位基准、定位精度也较高,但均要求定位孔是通孔,而且夹具结构较复杂、零件装卸不方便、对弹性定位元件的性能要求较高,夹具成本高。;③本单位过去采用小锥度心轴进行定心、夹紧。虽然定心精度较高,但小锥度靠摩擦力夹紧限制了夹紧力进行一步提高的可能性,同时取下零件也比较困难。There are a lot about centering clamping devices at present. Such as: ① Commonly used in three-jaw and two-jaw chucks on machine tools. Although the outer circle and inner hole of the processed parts can be used to realize centering clamping, the centering accuracy is not high, and it is only suitable for rough positioning. ② Many centering clamping mechanisms are recommended in "Machine Tool Fixture Design Manual" (Liaoning Science and Technology Press): elastic collets, elastic thin-walled chucks, and these two centering clamping devices are based on the outer circle on the part as a positioning reference. ; Liquid plastic thin-walled sleeve fixtures, corrugated sleeve centering fixtures, disc spring leaf centering fixtures, V-shaped elastic disk centering fixtures, etc. can all use the holes on the parts as the positioning reference, and the positioning accuracy is also high. However, the positioning holes are all required to be through holes, and the fixture structure is more complicated, the parts are inconvenient to assemble and disassemble, the performance requirements of the elastic positioning elements are high, and the fixture cost is high. ; ③ In the past, the unit used a small taper mandrel for centering and clamping. Although the centering accuracy is high, the small taper is clamped by friction force, which limits the possibility of further increase of the clamping force, and it is also difficult to remove the parts.
发明内容 Contents of the invention
本发明的目的是:根据以上问题,提供一种定心精度高、装卸零件方便、成本较低、容易实现及维护的定心夹紧装置。特别是为了解决要求以零件上一端的盲孔来定位夹紧对零件上另一端进行加工的问题。The purpose of the present invention is to provide a centering clamping device with high centering precision, convenient loading and unloading of parts, low cost, easy realization and maintenance according to the above problems. Especially in order to solve the problem of processing the other end of the part by positioning and clamping the blind hole at one end of the part.
发明是通过下述技术方案实现的:定心夹紧装置结构见图1,由弹性胀头、柱杆、长圆柱销、螺母、短圆柱销和内锥头组成。弹性胀头前端为带有凸台端面的圆柱形定位圆柱,后部为一圆柱体,弹性胀头的内部开有孔,柱杆通过短圆柱销与内锥套连接在一起,并通过长圆柱销穿过螺母固定在弹性胀头的内孔里。The invention is achieved through the following technical solutions: the structure of the centering clamping device is shown in Fig. 1, which consists of an elastic expansion head, a column rod, a long straight pin, a nut, a short straight pin and an inner cone head. The front end of the elastic expansion head is a cylindrical positioning cylinder with a boss end surface, and the rear part is a cylinder. There is a hole inside the elastic expansion head. The pin passes through the nut and is fixed in the inner hole of the elastic expansion head.
弹性胀头的中部带有一段外螺纹,在外螺纹的中部沿轴向开有一腰型槽,后部为一圆柱体。柱杆前、后开有孔。螺母上开有一个内环槽和一个垂直于螺母轴线的小孔。内锥套的小头开有一大一小两个轴心线相互垂直的孔。柱杆套入内锥套的大孔中以短圆柱销联接固定,然后一起装入弹性胀头的内孔中以长圆柱销穿过螺母的小孔和腰型孔再穿过柱杆后部的孔,让长销进入螺母的内环槽中。转动螺母,螺母相对弹性胀头轴向移动,而长圆柱销是穿过弹性胀头的腰型槽并进入螺母的内环槽中的,所以长圆柱销不能和螺母一起转动,只能在受到螺母内环槽两侧面的推力作用下通过联接在一起的柱杆带动内锥头随螺母一起相对于弹性胀头作轴向移动。The middle part of the elastic expansion head has a section of external thread, and a waist-shaped groove is opened in the middle part of the external thread along the axial direction, and the rear part is a cylinder. There are holes in the front and back of the pole. The nut is provided with an inner ring groove and a small hole perpendicular to the axis of the nut. The small head of the inner taper sleeve is provided with two holes, one large and one small, whose axis lines are perpendicular to each other. The pole is inserted into the large hole of the inner taper sleeve and fixed with a short straight pin, and then put together into the inner hole of the elastic expansion head, the long straight pin passes through the small hole of the nut and the waist hole, and then passes through the rear part of the pole. hole so that the long pin enters the inner ring groove of the nut. Turn the nut, the nut moves axially relative to the elastic expansion head, and the long cylindrical pin passes through the waist groove of the elastic expansion head and enters the inner ring groove of the nut, so the long cylindrical pin cannot rotate together with the nut, and can only be Under the thrust of the two sides of the inner ring groove of the nut, the connected rod drives the inner cone head to move axially with the nut relative to the elastic expansion head.
待加工零件以定位孔装入弹性胀头右端的定位圆柱上,以端面实现轴向定位,旋转螺母,使之相对于弹性胀头向左移动,从而通过螺母内环槽的右侧推动长圆柱销并带动柱杆、短圆柱销内锥头左移,使得弹性胀头定位圆柱直径尺寸受力胀大实现定心夹紧。反向旋转螺母,其内环槽左侧推动长圆柱销,使内锥头反向轴向移动,弹性胀头定位圆柱在弹力作用下恢复,零件松开以实现方便地拆卸零件。The parts to be processed are installed on the positioning cylinder at the right end of the elastic expansion head through the positioning hole, and the axial positioning is realized by the end face, and the nut is rotated to make it move to the left relative to the elastic expansion head, so as to push the long cylinder through the right side of the inner ring groove of the nut The pin also drives the column rod and the inner cone of the short cylindrical pin to move to the left, so that the diameter of the elastic expansion head positioning cylinder expands under force to realize centering clamping. Reversely rotate the nut, the left side of the inner ring groove pushes the long cylindrical pin, so that the inner cone head moves in the reverse axial direction, the elastic expansion head positioning cylinder recovers under the action of the elastic force, and the parts are loosened to realize the convenient disassembly of the parts.
下面结合图2、3和4对本实用新型所述装置中主要构件弹性胀头进行详细介绍:前端为带有凸台端面的圆柱形定位圆柱,弹性胀头内部开有孔,该孔的前部是锥孔,中部为较大的圆孔,后部为较小的圆孔,弹性胀头由前向后轴向对称开数条槽,槽的轴向深度为定位圆柱的轴向长度的2/3~4/5。弹性胀头中部带有外螺纹和腰型槽,腰型槽轴向布置在外螺纹的中部。根据夹具体与弹性胀头联接夹紧的方式不同,弹性胀头后部为带有一条或多条轴向槽或轴向小平面(也可不带轴向槽和轴向小平面)的柱体,通过该柱体实现与各种型式的夹具体联接。弹性胀头前端的定位圆柱部份的其它参数参考常规的弹性夹头参数设计,以保证定心精度及对夹紧力的要求。通过处于弹性胀头中部螺纹副及轴向腰型槽把旋转运动转换成头部定位圆柱的径向胀开运动以解决定心夹紧力的施加问题。特别是解决了某些场合下如定位孔是盲孔,不易从待加工零件端施加定位夹紧力的问题。Below in conjunction with Figures 2, 3 and 4, the elastic expansion head, the main component of the device described in the utility model, is introduced in detail: the front end is a cylindrical positioning cylinder with a boss end face, and the elastic expansion head has a hole inside, and the front part of the hole It is a tapered hole, with a larger round hole in the middle and a smaller round hole in the rear. The elastic expansion head has several grooves axially symmetrically from front to back, and the axial depth of the groove is 2 times the axial length of the positioning cylinder. /3~4/5. The middle part of the elastic expansion head is provided with external threads and waist grooves, and the waist grooves are axially arranged in the middle of the external threads. According to the different connection and clamping methods between the clamp body and the elastic expansion head, the rear part of the elastic expansion head is a cylinder with one or more axial grooves or axial facets (or without axial grooves and axial facets). , through the column to achieve connection with various types of clamp body. Other parameters of the positioning cylinder at the front end of the elastic expansion head refer to the conventional elastic chuck parameter design to ensure centering accuracy and clamping force requirements. Through the thread pair in the middle of the elastic expansion head and the axial waist groove, the rotation motion is converted into the radial expansion motion of the head positioning cylinder to solve the problem of applying the centering clamping force. In particular, it solves the problem that it is difficult to apply positioning and clamping force from the end of the part to be processed if the positioning hole is a blind hole in some occasions.
该装置不涉及液性塑料、波纹套、碟形弹簧片等材料及部件,容易实现,维护方便,成本低,性价比高。机械式螺纹副的自锁性保证了夹紧的可靠性,螺母根据实际应用场合可以做成各种结构形式(见图5、6和7)。通过弹性胀头后部的柱体,配以不同结构的夹具体,可用于车床、铣床、磨床、钻床等设备上,通用性好。如图8所示的是配以夹具体为锥柄的该定心夹紧装置在车床上的应用。The device does not involve materials and components such as liquid plastics, corrugated sleeves, disc springs, etc., and is easy to implement, easy to maintain, low in cost, and high in cost performance. The self-locking property of the mechanical thread pair ensures the reliability of clamping, and the nut can be made into various structural forms according to the actual application (see Figures 5, 6 and 7). Through the cylinder at the rear of the elastic expansion head, it is equipped with clamp bodies of different structures, and can be used on lathes, milling machines, grinding machines, drilling machines and other equipment, and has good versatility. As shown in Fig. 8 is the application of the centering clamping device equipped with a clamp body as a taper shank on a lathe.
附图说明 Description of drawings
图1是定心夹紧装置结构图。Figure 1 is a structural diagram of the centering clamping device.
图2是弹性胀头部件结构图。Fig. 2 is a structural diagram of the elastic expansion head part.
图3是图2的B向视图。Fig. 3 is a view taken along direction B of Fig. 2 .
图4是图2的局部俯视图。FIG. 4 is a partial top view of FIG. 2 .
图5是多边形螺母部件的结构图。Fig. 5 is a structural diagram of a polygonal nut part.
图6是图5的A向剖视图。Fig. 6 is a cross-sectional view taken along line A of Fig. 5 .
附图7是圆形螺母带施力手柄的部件结构图。Accompanying
附图8是定心夹紧装置应用示意图。Accompanying drawing 8 is the application diagram of centering clamping device.
图中标记:1.弹性胀头 2.拄杆 3.长圆柱销 4.螺母 5.短圆柱销6.内锥头 7.锥柄 8.螺钉 9.定心夹紧装置 10.拉杆 F.待加工零件 G.车床主轴 R.施力手柄 Φ.直径Marks in the figure: 1. Elastic expansion head 2. Rod 3. Long cylindrical pin 4. Nut 5. Short
具体实施方式 Detailed ways
以要求用孔径为φ37.5mm,孔深65mm的孔定位来加工另一端孔径为φ32±0.012mm,孔深20mm的盲孔,要求定位孔与待加工孔同轴度为φ0.06mm的实例来说明该定心装置的实施。It is required to use a hole with a diameter of φ37.5mm and a hole depth of 65mm to process a blind hole with a diameter of φ32±0.012mm and a depth of 20mm at the other end, and the coaxiality between the positioning hole and the hole to be processed is required to be φ0.06mm. Implementation of this centering device will be described.
(1)选用设备:根据待加工零件的外型结构特征及待加工的几何特性选择在车床上加工。(1) Selection of equipment: According to the appearance and structural characteristics of the parts to be processed and the geometric characteristics to be processed, the lathe is selected for processing.
(2)定心装置的设计:使用的定心装置中主要构件弹性胀头1(见图2、3和4)前端为带有凸台端面的圆柱形定位圆柱,定位圆柱内部开有孔,该孔的前部是锥孔,锥孔设计参数为:锥角角度β=24°、锥孔大端直径为35mm、锥长为20mm,中部直径为32.5mm、长度为30mm,后部直径为16.5mmH7、长度为60mm,该定位圆柱由前向后轴向对称开4条宽度2mm的槽,该槽轴线垂直于定位圆柱轴线的小孔接通,弹性胀头1中部带有外螺纹和腰型槽,腰型槽轴向布置在外螺纹的中部,弹性胀头1后部直径为26mmg6,其上带有一条宽度8.5mm、深度1.5mm、轴向长度55mm的轴向槽。弹性胀头1前端的定位圆柱部份的定位面直径在37.479~37.490mm之间,其中部长度为30mm,直径为36.5mm,后部为用于对零件进行轴向定位的凸台,弹性胀头1用牌号为65Mn钢制造,经淬火、回火后前端定位圆柱部份硬度HRC55~60、其余部份HRC=40~45,此外还要保证同轴度和定位圆柱面轴线垂直度,以保证定心精度及对夹紧力的要求。(2) The design of the centering device: the main component of the centering device used is the elastic expansion head 1 (see Figures 2, 3 and 4). The front end is a cylindrical positioning cylinder with a boss end surface, and there is a hole inside the positioning cylinder. The front part of the hole is a taper hole, and the design parameters of the taper hole are: taper angle β=24°, the diameter of the large end of the taper hole is 35mm, the taper length is 20mm, the diameter of the middle part is 32.5mm, the length is 30mm, and the diameter of the rear part is 16.5mmH7 , The length is 60mm, the positioning cylinder is axially symmetrically opened with 4 slots with a width of 2mm from the front to the rear, and the axis of the grooves is connected to the small hole perpendicular to the axis of the positioning cylinder. The middle part of the elastic expansion head 1 has external threads and a waist groove , The waist-shaped groove is arranged axially in the middle of the external thread. The diameter of the rear part of the elastic expansion head 1 is 26mmg6, and there is an axial groove with a width of 8.5mm, a depth of 1.5mm, and an axial length of 55mm. The diameter of the positioning surface of the positioning cylinder at the front end of the elastic expansion head 1 is between 37.479 and 37.490 mm, the length of the middle part is 30 mm, the diameter is 36.5 mm, and the rear part is a boss for axial positioning of the parts. Head 1 is made of 65Mn steel. After quenching and tempering, the hardness of the positioning cylinder at the front end is HRC55-60, and the rest of the positioning cylinder is HRC=40-45. In addition, the coaxiality and verticality of the axis of the positioning cylinder must be guaranteed to ensure Guarantee centering accuracy and requirements for clamping force.
(3)定心装置的安装:采用在该定心夹紧装置上配以夹具体---锥柄7的总体结构(见图8)。定心夹紧装置9通过孔、轴配合、螺钉8压紧,使之联接在锥柄7上,再通过锥柄7上的外锥体与车床主轴G上的内锥孔配合,拉杆10向左拉紧以实现定心装置9在车床上的安装固定。待加工零件F通过孔装入定心装置9的部件弹性胀头1右端的定位圆柱上,轴向以弹性胀头1上的凸台端面定位,转动螺母4使定心夹紧装置的内锥头6左移,弹性胀头1前端的定位圆柱受力胀开实现定心夹紧。反转螺母4使定心装置的内锥头6右移,弹性胀头1前端的定位圆柱在自身弹力作用下恢复,卸下加工完毕的零件。(3) The installation of the centering device: adopt the overall structure (see Fig. 8) that is equipped with the clamping body---
Claims (6)
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| CN103317362A (en) * | 2012-03-19 | 2013-09-25 | 瑞鼎机电科技(昆山)有限公司 | Internal expansion type elastic clamp |
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| CN104440335A (en) * | 2014-11-30 | 2015-03-25 | 重庆环际低碳节能技术开发有限公司 | Thin wall workpiece centering clamp spindle |
| CN104646705A (en) * | 2015-03-09 | 2015-05-27 | 辽宁工业大学 | Positioning and clamping device for circular-hole workpieces |
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| CN103317362A (en) * | 2012-03-19 | 2013-09-25 | 瑞鼎机电科技(昆山)有限公司 | Internal expansion type elastic clamp |
| CN103071810A (en) * | 2012-12-26 | 2013-05-01 | 长春理工大学 | Miniature longitudinal cutting double cutter row turning machine |
| CN103551620A (en) * | 2013-11-07 | 2014-02-05 | 重庆重汽远东传动轴有限责任公司 | Positioning device for grooving of end tooth flange fork |
| CN104440335A (en) * | 2014-11-30 | 2015-03-25 | 重庆环际低碳节能技术开发有限公司 | Thin wall workpiece centering clamp spindle |
| CN104646705A (en) * | 2015-03-09 | 2015-05-27 | 辽宁工业大学 | Positioning and clamping device for circular-hole workpieces |
| CN104646706A (en) * | 2015-03-17 | 2015-05-27 | 重庆市银钢一通科技有限公司 | Positioning device used for turning lathe |
| CN106625195A (en) * | 2016-12-27 | 2017-05-10 | 中国南方航空工业(集团)有限公司 | Positioning device for assembly |
| CN106903338A (en) * | 2017-04-19 | 2017-06-30 | 中国航发北京航空材料研究院 | A kind of fixture for processing thin-walled T-shaped bushing |
| CN106903338B (en) * | 2017-04-19 | 2018-08-28 | 中国航发北京航空材料研究院 | A kind of fixture of processing thin-walled T shape bushings |
| CN111318873A (en) * | 2018-12-13 | 2020-06-23 | 北京金风科创风电设备有限公司 | Wrong hole correction equipment and wrong hole correction method |
| CN110880648A (en) * | 2019-12-09 | 2020-03-13 | 戴文忠 | Graphite alkene earth bar structure |
| CN119839332A (en) * | 2025-02-21 | 2025-04-18 | 哈尔滨东安实业发展有限公司 | Adjustable internal expansion mandrel clamp for machining sleeve parts and application method thereof |
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