CN201366439Y - Independent water supply system for hot-rolled high-pressure water pump station - Google Patents
Independent water supply system for hot-rolled high-pressure water pump station Download PDFInfo
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- CN201366439Y CN201366439Y CNU2009200837275U CN200920083727U CN201366439Y CN 201366439 Y CN201366439 Y CN 201366439Y CN U2009200837275 U CNU2009200837275 U CN U2009200837275U CN 200920083727 U CN200920083727 U CN 200920083727U CN 201366439 Y CN201366439 Y CN 201366439Y
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Abstract
本实用新型是对热轧高压水泵站的独立供水系统,其由单独的一台位于公辅水处理泵站内的离心供水泵(1)、独立的一根供水总管(2)和二级溢流装置组成;所述离心供水泵通过供水总管(2)连接热轧高压水泵站;二级溢流装置设置在热轧高压水泵站入口处,该装置设有两根符合溢流要求水量的管径的支水管(3),在各支水管上装有一台供水压力调节阀(4)和手动蝶阀(5);两根支水管间隔焊接在所述供水总管进入热轧高压水泵站的入口附近的管道上,它们均接至附近的冲渣铁皮沟(6)上。本实用新型可以有效的实现轧线高压水的稳定供应而不再受轧线其它非高压用水使用量的变化影响,能够保证及时和准确的供水调节及实现对水处理系统相应供水泵的有效保护。
The utility model is an independent water supply system for a hot-rolled high-pressure water pump station, which consists of a single centrifugal water supply pump (1) located in the public and auxiliary water treatment pump station, an independent water supply main pipe (2) and a secondary overflow The device consists of: the centrifugal water supply pump is connected to the hot-rolled high-pressure water pump station through the water supply main pipe (2); the secondary overflow device is arranged at the entrance of the hot-rolled high-pressure water pump station, and the device is provided with two pipe diameters that meet the overflow requirements The branch water pipes (3) are equipped with a water supply pressure regulating valve (4) and manual butterfly valve (5) on each branch water pipe; the two branch water pipes are welded at intervals near the entrance where the water supply main pipe enters the hot-rolled high-pressure water pump station They are all connected to the nearby slag-washing iron ditch (6). The utility model can effectively realize the stable supply of high-pressure water in the rolling line without being affected by the change of other non-high-pressure water consumption in the rolling line, and can ensure timely and accurate water supply regulation and realize effective protection of the corresponding water supply pump of the water treatment system .
Description
技术领域 technical field
本实用新型涉及供水领域,特别是涉及对热轧高压水泵站的独立供水系统。The utility model relates to the field of water supply, in particular to an independent water supply system for a hot rolling high-pressure water pump station.
背景技术 Background technique
对于热轧生产而言,高压除鳞用水是一个复杂的系统,稳定的轧线除鳞点水压力可以实现良好和预期的板坯除鳞效果,如果外界浊环水处理系统对轧线高压水泵站和轧线其它部位的大量冷却用水(如轧辊冷却和带钢冷却等)系统混合供水的话,那么当轧线其它部位的非高压用水量大时,就会使得对高压水泵站的供水变得不稳定,从而影响高压水泵站对轧线的高压供水;另外外界水处理对轧区混合的供水系统也使得整体的溢流系统设计变得复杂而难以准确化。For hot rolling production, high-pressure descaling water is a complex system. Stable water pressure at the descaling point of the rolling line can achieve a good and expected slab descaling effect. If a large amount of cooling water (such as roll cooling and strip cooling, etc.) in the station and other parts of the rolling line is mixed with water, then when the non-high-pressure water consumption in other parts of the rolling line is large, the water supply to the high-pressure water pump station will be reduced. Instability, which affects the high-pressure water supply of the high-pressure water pump station to the rolling line; in addition, the mixed water supply system of the external water treatment to the rolling area also makes the design of the overall overflow system complicated and difficult to be accurate.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是:提供一种对热轧高压水泵站的独立供水系统,以便有效地实现轧线高压水的稳定供应,同时对水处理系统相应的供水泵实现有效保护。The technical problem to be solved by the utility model is to provide an independent water supply system for the hot-rolling high-pressure water pump station, so as to effectively realize the stable supply of high-pressure water for the rolling line, and at the same time realize effective protection for the corresponding water supply pump of the water treatment system.
本实用新型解决其技术问题采用的技术方案是:由单独的一台离心供水泵、独立的一根供水总管和二级溢流装置组成。其中:位于公辅水处理泵站内的离心供水泵,其通过供水总管连接热轧高压水泵站;二级溢流装置设置在热轧高压水泵站入口处,该装置设有两根符合溢流要求水量的管径的支水管,在各支水管上装有一台供水压力调节阀和手动蝶阀;两根支水管间隔焊接在所述供水总管进入热轧高压水泵站的入口附近的管道上,它们均接至附近的冲渣铁皮沟。The technical solution adopted by the utility model to solve the technical problem is: it is composed of a single centrifugal water supply pump, an independent water supply main pipe and a secondary overflow device. Among them: the centrifugal water supply pump located in the public and auxiliary water treatment pump station, which is connected to the hot-rolled high-pressure water pump station through the water supply main pipe; the secondary overflow device is set at the entrance of the hot-rolled high-pressure water pump station. A water supply pressure regulating valve and a manual butterfly valve are installed on each branch water pipe; the two branch water pipes are welded on the pipe near the entrance of the water supply main pipe into the hot-rolled high-pressure water pump station at intervals. To the nearby slag-washing iron ditch.
本实用新型的工作原理是:对热轧高压除鳞水而言,为保证轧线的稳定高压用水,需要稳定的高压水泵站的供水调节,而外界水处理系统的独立稳定供水有利于高压水泵站实现供水调节。当轧线高压用水量变少时,管道水压力增加,此时自动开启压力调节阀泄掉部分供给高压泵站的多余水量至维持高压泵站电机基本运转的水量;而只有当管道内压力降低到略大于正常供水压力时,则关闭压力调节阀,实现正常压力供水。从而实现在对高压水泵站保持一定预备水量和压力的条件下对水处理供水泵及管道的保护。在需要对相应支管道及压力调节阀的检修维护时,可通过增设的手动蝶阀来实现。The working principle of the utility model is: for the hot-rolling high-pressure descaling water, in order to ensure the stable high-pressure water of the rolling line, a stable water supply adjustment of the high-pressure water pump station is required, and the independent and stable water supply of the external water treatment system is beneficial to the high-pressure water pump. The station realizes water supply regulation. When the high-pressure water consumption of the rolling line decreases, the water pressure in the pipeline increases. At this time, the pressure regulating valve is automatically opened to release part of the excess water supplied to the high-pressure pump station to maintain the basic operation of the motor of the high-pressure pump station; and only when the pressure in the pipeline drops to slightly When it is greater than the normal water supply pressure, close the pressure regulating valve to realize normal pressure water supply. In this way, the protection of water supply pumps and pipelines for water treatment can be realized under the condition of maintaining a certain reserve water volume and pressure for the high-pressure water pumping station. When it is necessary to overhaul and maintain the corresponding branch pipelines and pressure regulating valves, it can be realized through the additional manual butterfly valve.
本实用新型与现有技术相比,具有以下的主要优点:Compared with the prior art, the utility model has the following main advantages:
将外界水处理系统对轧线高压水泵站的供水从混合供水系统中分离独立出来,对高压水泵站独立供水,可以有效的实现轧线高压水的稳定供应而不再受轧线其他非高压用水使用量的变化影响。Separate the water supply from the external water treatment system to the high-pressure water pumping station of the rolling line from the mixed water supply system, and independently supply water to the high-pressure water pumping station, which can effectively realize the stable supply of high-pressure water in the rolling line without being affected by other non-high-pressure water in the rolling line The impact of changes in usage.
根据轧线高压水的使用制度,合理的在该独立供水管道高压水泵站入口处设置二级溢流调节系统,由于该管路只有高压用水,影响因素相对现有混合供水系统来讲变的单一,所以能够保证及时和更为准确的供水调节以及实现对水处理系统相应供水泵的有效保护。According to the high-pressure water usage system of the rolling line, it is reasonable to set up a secondary overflow regulation system at the entrance of the high-pressure water pump station of the independent water supply pipeline. Since the pipeline only has high-pressure water, the influencing factors are relatively single compared with the existing mixed water supply system. , so it can ensure timely and more accurate water supply regulation and realize the effective protection of the corresponding water supply pump of the water treatment system.
本系统能够使得轧线高压水除鳞效果更佳,从而进一步改善带钢表面质量,提高成材率,可以产生良好的经济效益,在今后的热轧工程设计中由于投入极少,容易被采用。This system can make the high-pressure water descaling effect of the rolling line better, thereby further improving the surface quality of the strip steel, increasing the yield, and can produce good economic benefits. It is easy to be adopted in the future hot rolling engineering design because of the minimal investment.
附图说明 Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1.离心供水泵;2.供水总管;3.支水管;4.供水压力调节阀;5.手动蝶阀;6.冲渣铁皮沟;7.排水管口;8.泵。In the figure: 1. centrifugal water supply pump; 2. main water supply pipe; 3. branch water pipe; 4. water supply pressure regulating valve; 5. manual butterfly valve;
具体实施方式 Detailed ways
本实用新型提供的对热轧高压水泵站的独立供水系统,其结构如图1所示:由单独的一台离心供水泵1、独立的一根供水总管2和二级溢流装置组成。其中,离心供水泵1位于公辅水处理泵站内,该供水泵通过供水总管2(按照供水量计算管径)将除鳞用水以低压供至热轧高压水泵站,水质为浊环用水,压力为0.5-0.6MPa,供水温度则随各厂常温水而异,冬天一般为小于35℃的常温水,夏天则为经冷却处理后的水(25~35℃)。二级溢流装置设置在热轧高压水泵站入口附近,该装置设有两根符合溢流要求水量的管径的支水管3,在各支水管上装有一台供水压力调节阀4和手动蝶阀5。两根支水管3间隔适当距离(约5~10米)焊接在所述供水总管进入热轧高压水泵站的入口附近的管道上,它们均接至附近的冲渣铁皮沟6,并且在其进入冲渣铁皮沟6处的排水管口7呈放大喇叭状管口。热轧高压水泵站设有泵8。The structure of the independent water supply system for the hot-rolling high-pressure water pump station provided by the utility model is shown in Figure 1: it consists of a single centrifugal water supply pump 1, an independent water supply
所述供水压力调节阀4采用自力式套筒压力调节阀,其选用应符合上述发明内容中的启闭要求,需满足开关调节动作频繁(约700-800次/天)、响应快、抗疲劳、耐腐蚀和耐磨损要求,例如可选用型号为ZZYMB-25K的自力式套筒压力调节阀,或其它类型的自力式套筒压力调节阀。The water supply
所述手动蝶阀5应满足该段溢流支管路检修维护时用,其管径规格要满足所溢流排水量,例如可采用通径为DN250的手动蝶阀。The
本实用新型在实现独立供应热轧高压水泵站用水的同时,所采用的两个供水压力调节阀可根据独立供水管道内压力的变化按照以下方法实时启闭:当管道内水压力增加值达到水处理离心供水泵的最大允许波动幅度的一半时,则开启一个供水压力调节阀,实现部分溢流;如果管道内水压力继续增加,压力增加值达到水处理离心供水泵的最大允许波动幅度时,则另一个供水压力调节阀也开启,实现大部分溢流;只有当管道内水压力降低到1.1倍正常供水压力时,则同时关闭两个供水压力调节阀,实现正常压力供水。While the utility model realizes the independent supply of water for the hot-rolling high-pressure water pumping station, the two water supply pressure regulating valves adopted can be opened and closed in real time according to the pressure change in the independent water supply pipeline according to the following method: when the increase value of the water pressure in the pipeline reaches the water pressure When dealing with half of the maximum allowable fluctuation range of the centrifugal water supply pump, open a water supply pressure regulating valve to realize partial overflow; if the water pressure in the pipeline continues to increase, when the pressure increase value reaches the maximum allowable fluctuation range of the water treatment centrifugal water supply pump, Then the other water supply pressure regulating valve is also opened to realize most of the overflow; only when the water pressure in the pipeline is reduced to 1.1 times the normal water supply pressure, the two water supply pressure regulating valves are closed at the same time to realize normal pressure water supply.
下面以日钢热轧厂为例,对本实用新型作进一步说明,但不限定本实用新型。Below, the utility model is further described by taking the hot-rolling plant of Japan Steel as an example, but the utility model is not limited.
公辅水处理泵站采用单独的一台离心供水泵1(供水能力为1800m3/h),通过独立的一根由碳钢制成的供水总管2(按照供水量1800m3/h计算管径)将除鳞用水以低压经地下水管通廊供至热轧高压水泵站,水质为浊环用水,压力约0.55-0.6MPa,供水温度小于35℃。The public and auxiliary water treatment pump station adopts a single centrifugal water supply pump 1 (water supply capacity is 1800m 3 /h), through an independent water supply
在进入热轧高压水泵站的入口总管附近,间隔适当距离(约5-10米)焊接两根通径为DN250的碳钢材质的支水管3,均接至热轧高压水泵站附近的冲渣铁皮沟6处,进入冲渣铁皮沟处的排水管口7做成放大喇叭状,以便减轻泄压时管道的震动;在各支水管上增加一台自力式套筒压力调节阀(ZZYMB-25K)和10公斤通径DN250的手动蝶阀;Near the inlet main pipe of the hot-rolled high-pressure water pump station, two
当支水管管道内压力达到0.65MPa时,即自动开启一个自力式套筒压力调节阀,泄掉部分供给高压泵站的多余水量,压力增加值达到0.7MP时,则另一个自力式套筒压力调节阀也自动开启,实现大流量溢流。而只有当管道内压力降低到0.6MPa,则同时关闭两个自力式套筒压力调节阀,实现正常压力供水。When the pressure in the branch water pipe reaches 0.65MPa, a self-operated sleeve pressure regulating valve will be automatically opened to release part of the excess water supplied to the high-pressure pump station. When the pressure increase reaches 0.7MPa, another self-operated sleeve pressure will The regulating valve is also automatically opened to realize large flow overflow. And only when the pressure in the pipeline drops to 0.6MPa, the two self-operated sleeve pressure regulating valves are closed at the same time to realize normal pressure water supply.
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2009200837275U CN201366439Y (en) | 2009-02-17 | 2009-02-17 | Independent water supply system for hot-rolled high-pressure water pump station |
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| CNU2009200837275U CN201366439Y (en) | 2009-02-17 | 2009-02-17 | Independent water supply system for hot-rolled high-pressure water pump station |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103480660A (en) * | 2013-09-04 | 2014-01-01 | 中冶南方工程技术有限公司 | Independent water supply method and device for pre-through-water cooling device before bar material finish rolling |
| CN105621736A (en) * | 2015-12-24 | 2016-06-01 | 四川德胜集团钒钛有限公司 | Converter sludge squeezed water recycling device |
| CN109894483A (en) * | 2019-03-02 | 2019-06-18 | 宝钢湛江钢铁有限公司 | A kind of stabilized voltage device and its method of slab after-rolling cooling system high pressure section |
| CN112726742A (en) * | 2020-12-28 | 2021-04-30 | 中国航天空气动力技术研究院 | Flow regulating device of water supply system of electric arc heater |
-
2009
- 2009-02-17 CN CNU2009200837275U patent/CN201366439Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103480660A (en) * | 2013-09-04 | 2014-01-01 | 中冶南方工程技术有限公司 | Independent water supply method and device for pre-through-water cooling device before bar material finish rolling |
| CN105621736A (en) * | 2015-12-24 | 2016-06-01 | 四川德胜集团钒钛有限公司 | Converter sludge squeezed water recycling device |
| CN105621736B (en) * | 2015-12-24 | 2019-01-25 | 四川德胜集团钒钛有限公司 | A kind of converter mud squeeze water recycle device |
| CN109894483A (en) * | 2019-03-02 | 2019-06-18 | 宝钢湛江钢铁有限公司 | A kind of stabilized voltage device and its method of slab after-rolling cooling system high pressure section |
| CN112726742A (en) * | 2020-12-28 | 2021-04-30 | 中国航天空气动力技术研究院 | Flow regulating device of water supply system of electric arc heater |
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Granted publication date: 20091223 Termination date: 20140217 |
