CN201362518Y - Non-stop reel-changing material receiving device - Google Patents
Non-stop reel-changing material receiving device Download PDFInfo
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- CN201362518Y CN201362518Y CNU2009201138297U CN200920113829U CN201362518Y CN 201362518 Y CN201362518 Y CN 201362518Y CN U2009201138297 U CNU2009201138297 U CN U2009201138297U CN 200920113829 U CN200920113829 U CN 200920113829U CN 201362518 Y CN201362518 Y CN 201362518Y
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- 239000000463 material Substances 0.000 title claims abstract description 77
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 230000008602 contraction Effects 0.000 claims 1
- 230000007306 turnover Effects 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 11
- 238000000576 coating method Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000002131 composite material Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000008207 working material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本实用新型涉及一种不停机换卷接料装置,包括有双工位收、放卷机构,接料压辊机构,安装接料压辊机构的机架和裁料切刀机构,所述的双工位收、放卷机构包括有主架、安装于主架上并可360度翻转的转臂以及安装在转臂的两端的用于安装料卷的料辊轴,在转臂上还设有导向轮,所述的机架上设有导向轮,所述的接料压辊机构设置在导向轮与导向轮之间,裁料切刀机构设在导向轮与接料压辊机构之间。本实用新型的有益效果是:涂布机、复合机利用本装置进行换卷时,整个换卷接料过程不停机、不影响涂布的速度。
The utility model relates to a non-stop roll changing material receiving device, which includes a double-station receiving and unwinding mechanism, a material receiving pressure roller mechanism, a frame for installing the material receiving pressure roller mechanism, and a material cutting knife mechanism. The station receiving and unwinding mechanism includes the main frame, the rotating arm installed on the main frame and can be turned over 360 degrees, and the material roller shaft installed at both ends of the rotating arm for installing the material roll. Guide wheel, the frame is provided with a guide wheel, the material receiving roller mechanism is arranged between the guide wheel and the guide wheel, and the cutting knife mechanism is arranged between the guide wheel and the material receiving roller mechanism. The beneficial effect of the utility model is: when the coating machine and the composite machine use the device to change rolls, the whole process of changing rolls and feeding materials will not stop, and the speed of coating will not be affected.
Description
技术领域 technical field
本实用新型涉及一种不停机换卷接料装置,主要用于涂布机、复合机等设备中放卷、收卷的自动换卷接料。The utility model relates to a non-stop roll change and material connection device, which is mainly used for automatic roll change and material connection of unwinding and winding in coating machines, compound machines and other equipment.
背景技术 Background technique
目前的涂布机、复合机中,当一筒料卷收放完毕需要更换时,通常需要将机器停下来再人工进行更换,而显然,这种方式极大地影响了生产效率。In the current coating machine and laminating machine, when a roll needs to be replaced after being rewound, it is usually necessary to stop the machine and replace it manually. Obviously, this method greatly affects the production efficiency.
实用新型内容Utility model content
本实用新型的目的在于解决现有的涂布机、复合机在更换料卷时需要停机的不足,而提供一种交接换料时不需要停机从而使效率更高的不停机换卷接料装置。The purpose of the utility model is to solve the problem that the existing coating machines and compound machines need to be stopped when changing the rolls, and provide a non-stop roll changing material receiving device that does not need to be stopped when changing the materials so that the efficiency is higher .
本实用新型的目的是通过如下技术方案来实现的:一种不停机换卷接料装置,其特点是:包括有双工位收、放卷机构,接料压辊机构,安装接料压辊机构的机架和裁料切刀机构,所述的双工位收、放卷机构包括有主架、安装于主架上并可360度翻转的转臂以及安装在转臂的两端的用于安装料卷的料辊轴,在在转臂上两料辊轴之间还设有导向轮,所述的机架上设有导向轮,所述的接料压辊机构设置在导向轮与导向轮之间,裁料切刀机构设在导向轮与接料压辊机构之间。The purpose of this utility model is achieved through the following technical solutions: a non-stop roll changing material receiving device, which is characterized in that it includes a double-station receiving and unwinding mechanism, a material receiving pressure roller mechanism, and a material receiving pressure roller The frame of the mechanism and the cutting knife mechanism, the double-station retracting and unwinding mechanism includes a main frame, a rotating arm installed on the main frame and capable of turning over 360 degrees, and two ends of the rotating arm for installing The material roller shaft of the material roll is also provided with a guide wheel between the two material roller shafts on the rotating arm. The frame is provided with a guide wheel. Between, the cutting knife mechanism is arranged between the guide wheel and the material receiving pressure roller mechanism.
进一步,所述的接料压辊机构包括有与机架枢接的第一摆臂、安装在机架上的带动第一摆臂摆转的第一气缸、枢接在第一摆臂上的第二摆臂、安装在第一摆臂上的带动第二摆臂摆转的第二气缸以及安装在第二摆臂端部的压辊,所述的裁料切刀机构包括有切刀、切刀架以及第三气缸,该切刀架枢接在第一摆臂的端部,所述的第三气缸安装在第一摆臂上,该第三气缸带动切刀架沿枢轴摆转。Further, the material receiving and pressing roller mechanism includes a first swing arm pivotally connected to the frame, a first air cylinder mounted on the frame to drive the first swing arm to swing, and a first swing arm pivotally connected to the first swing arm. The second swing arm, the second cylinder installed on the first swing arm to drive the second swing arm to swing, and the pressure roller installed at the end of the second swing arm, the cutting knife mechanism includes a cutter, The cutter frame and the third cylinder, the cutter frame is pivotally connected to the end of the first swing arm, the third cylinder is installed on the first swing arm, and the third cylinder drives the cutter frame to swing along the pivot .
再进一步,所述的第一气缸缸体枢接在机架上,第一气缸的伸缩杆的端部与连杆枢接,该连杆的另一端与枢轴固定连接,枢轴与第一摆臂固定连接;所述的第二气缸缸体枢接在第一摆臂上,第二气缸的伸缩杆的端部与连杆枢接,连杆的另一端与枢轴固定连接,枢轴与第二摆臂固定连接;所述的第三气缸缸体枢接在第一摆臂的靠近机架的端部上,第三气缸的伸缩杆的端部与一连杆枢接,该连杆的另一端可旋转套接在枢轴上,连杆与切刀架之间设有连杆,连杆其一端枢接在连杆的枢接轴与枢轴之间,另一端与切刀架枢接。Still further, the cylinder body of the first cylinder is pivotally connected to the frame, the end of the telescopic rod of the first cylinder is pivotally connected to the connecting rod, the other end of the connecting rod is fixedly connected to the pivot, and the pivot is connected to the first The swing arm is fixedly connected; the second cylinder block is pivotally connected to the first swing arm, the end of the telescopic rod of the second cylinder is pivotally connected to the connecting rod, the other end of the connecting rod is fixedly connected to the pivot, and the pivot It is fixedly connected with the second swing arm; the cylinder block of the third cylinder is pivotally connected to the end of the first swing arm close to the frame, and the end of the telescopic rod of the third cylinder is pivotally connected to a connecting rod. The other end of the rod is rotatably sleeved on the pivot, and a connecting rod is arranged between the connecting rod and the cutter frame. Frame pivot.
更进一步,所述的连杆与枢轴通过涨紧套固定连接,枢轴与第一摆臂通过涨紧套固定连接,连杆与枢轴通过涨紧套固定连接,枢轴与第二摆臂通过径向锁紧螺钉固定连接。Furthermore, the connecting rod and the pivot are fixedly connected through a tensioning sleeve, the pivot is fixedly connected with the first swing arm through a tensioning sleeve, the connecting rod and the pivot are fixedly connected through a tensioning sleeve, and the pivot and the second swing arm are fixedly connected through a tensioning sleeve. The arms are fixedly connected by radial locking screws.
又进一步,所述的导向轮与枢轴同轴连接。Still further, the guide wheel is coaxially connected with the pivot shaft.
本实用新型的有益效果是:当其一料卷轴上的料卷将要放卷或收卷完毕时,通过转臂旋转180度可使另一料卷轴上的料卷进入待工作状态,通过裁料切刀机构将料带与原料卷切断,同时通过接料压辊机构将工作中的料带连接到该待工作的料卷上,就可以继续进行涂布工作,整个换接料过程不停机、不影响涂布的速度。The beneficial effect of the utility model is: when the material roll on one material reel is about to be unrolled or rewound, the material roll on the other material reel can enter the waiting state by rotating the rotating arm 180 degrees, and the material roll on the other material reel can enter the waiting state by cutting the material. The cutting knife mechanism cuts off the material tape and the raw material roll, and at the same time connects the working material tape to the material roll to be worked by the material receiving and pressing roller mechanism, and then the coating work can be continued. The whole process of changing materials does not stop, Does not affect the speed of coating.
附图说明 Description of drawings
图1为本实用新型实施例的工作状态示意图Fig. 1 is the working state schematic diagram of the utility model embodiment
图2为本实用新型中的接料压辊机构和裁料切刀机构的结构示意图Fig. 2 is the structural representation of the material receiving press roller mechanism and the cutting knife mechanism in the utility model
具体实施方式 Detailed ways
现结合附图对本实用新型的实施方式作进一步描述:Now in conjunction with accompanying drawing, the embodiment of the present utility model is further described:
如图1、图2所示,本实用新型实施例一种不停机换料装置,包括有双工位收、放卷机构6,接料压辊机构3,安装接料压辊机构3的机架1和裁料切刀机构4,所述的双工位收、放卷机构6包括有主架61、安装于主架61上并可360度翻转的转臂62以及安装在转臂62的两端的用于安装料卷的料辊轴63、64,在在转臂62上两料辊轴63、64之间还设有导向轮5,所述的机架1上设有导向轮2,所述的接料压辊机构3设置在导向轮2与导向轮5之间,裁料切刀机构4设在导向轮5与接料压辊机构3之间。As shown in Figure 1 and Figure 2, the embodiment of the utility model is a non-stop refueling device, which includes a double-station retracting and
如图所示,本实施例的接料压辊机构3包括有与机架1枢接的第一摆臂34、安装在机架1上的带动第一摆臂34摆转的第一气缸31、枢接在第一摆臂34上的第二摆臂38、安装在第一摆臂34上的带动第二摆臂38摆转的第二气缸35以及安装在第二摆臂38端部的压辊39,所述的裁料切刀机构4包括有切刀42、切刀架41以及第三气缸43,该切刀架41枢接在第一摆臂34的端部,所述的第三气缸43安装在第一摆臂34上,该第三气缸43带动切刀架41沿枢轴摆转。当需要接料时,通过第一气缸31使第一摆臂34及装于第一摆臂34上的第二气缸35、第二摆臂38及裁料切刀机构4先向料卷靠拢至一定程度,再通过第二气缸35使第二摆臂38带动压辊39将料带完全向新料卷7靠紧粘合,同时又使第三气缸43工作带动切刀架41摆转使切刀42将位于压辊39与料辊轴63上的料卷间的料带切断。本实用新型当然也可以不设第一摆臂34与第一气缸31,而需要换接料时,直接利用第二气缸35带动第二摆臂38将料带推向新料卷7处并与之紧贴粘合,但是设有第一摆臂使接料压辊机构3的工作距离加大,即可适用于各种直径差别较大料卷的场合。本实用新型中的压辊及切刀架当然也可以不采用摆臂的方式带动,比如直接利用气缸推动当然也可以实现压辊与料卷的靠拢及切刀进行料带切割动作,但是采用摆臂式无疑使得其结构更紧凑合理。As shown in the figure, the receiving and
如图所示,气缸通常是通过连杆来带动摆臂摆转,即第一气缸31缸体枢接在机架1上,第一气缸31的伸缩杆的端部与连杆32枢接,该连杆32的另一端与枢轴33通过涨紧套8固定连接,枢轴33与第一摆臂34通过涨紧套8固定连接;所述的第二气缸35缸体枢接在第一摆臂34上,第二气缸35的伸缩杆的端部与连杆36枢接,连杆36的另一端与枢轴37通过涨紧套8固定连接,枢轴37与第二摆臂38通过径向锁紧螺钉固定连接固定连接:所述的第三气缸43缸体枢接在第一摆臂34的靠近机架的端部上,第三气缸43的伸缩杆的端部与一连杆44枢接,该连杆44的另一端可旋转套接在枢轴37上,连杆44与切刀架41之间设有连杆45,连杆45其一端枢接在连杆44的枢轴46与枢轴37之间,另一端与切刀架41枢接。As shown in the figure, the cylinder usually drives the swing arm to swing through the connecting rod, that is, the cylinder body of the
图示中,所述的导向轮(2)与枢轴(33)同轴连接。In the illustration, the guide wheel (2) is coaxially connected with the pivot (33).
本实施例的工作过程如下:在未换卷时,处于左侧的料卷的料带是通过直接经过滚轮2、9、10而进入涂布生产线的,当该料卷将要放卷完毕时,传感器得到信号从而使电机动作而带动转臂62顺时针翻转180度,使该将放卷完毕的料卷旋转至右上位,料卷的料带11经过滚轮5、2、9、10进入涂布生产线,新的料卷被旋转至左下位(即于原料卷交换位置),准备换卷接料时,PLC发出指令使第一气缸31工作,第一气缸31带动连杆32及枢轴33沿枢轴轴线顺时针旋转,枢轴33旋转则带动第一摆臂34顺时针旋转使其端部向料卷7靠拢,当靠拢至一定程度,第一气缸31停止动作,接料时第二气缸35开始动作而拉动连杆36沿枢轴37轴线顺时针旋转,同时枢轴37带动第二摆臂38顺时针旋转,于是就带动压辊39下压而使料带紧贴粘接在新料卷7的料带头上,在同一时刻,第三气缸43开始工作带动连杆44沿枢轴37顺时针旋转,连杆44顺时针旋转则推动连杆45右移,连杆45又带动切刀架41沿枢轴逆时针旋转,于是就带动切刀向下切断料带,于是涂布生产线中的料带就由新的料卷提供,即完成换卷接料动作,整个过程不需停机,不影响涂布的速度。The working process of the present embodiment is as follows: when the roll is not changed, the material tape of the material roll on the left enters the coating production line by directly passing through the
当然,上述所结合附图的实施例只是为了更好地说明本实用新型,并非对本实用新型的保护范围的限制,任何基于本实用新型独立权利要求的基础上所做的改进,都理所当然在本实用新型的保护范围之内。Of course, the above-mentioned embodiments in conjunction with the accompanying drawings are only to better illustrate the present utility model, and are not intended to limit the protection scope of the present utility model. within the scope of protection of utility models.
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| CNU2009201138297U CN201362518Y (en) | 2009-02-13 | 2009-02-13 | Non-stop reel-changing material receiving device |
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| CNU2009201138297U CN201362518Y (en) | 2009-02-13 | 2009-02-13 | Non-stop reel-changing material receiving device |
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-
2009
- 2009-02-13 CN CNU2009201138297U patent/CN201362518Y/en not_active Expired - Fee Related
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| CN109569969A (en) * | 2018-12-24 | 2019-04-05 | 中山松德新材料装备有限公司 | A kind of high-speed broad-width lithium battery pole piece coating machine |
| CN109733936A (en) * | 2019-03-07 | 2019-05-10 | 南通英泰机电设备有限公司 | A kind of pivoted arm uncoiling splicer |
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| CN118404884A (en) * | 2024-05-14 | 2024-07-30 | 青岛全合众新材料有限公司 | An integrated hot melt adhesive coating and compounding production equipment |
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| C14 | Grant of patent or utility model | ||
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Granted publication date: 20091216 Termination date: 20140213 |
