CN201327368Y - Detection tool for intermediate transverse support for framework at front end of automobile - Google Patents
Detection tool for intermediate transverse support for framework at front end of automobile Download PDFInfo
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- CN201327368Y CN201327368Y CNU200820152350XU CN200820152350U CN201327368Y CN 201327368 Y CN201327368 Y CN 201327368Y CN U200820152350X U CNU200820152350X U CN U200820152350XU CN 200820152350 U CN200820152350 U CN 200820152350U CN 201327368 Y CN201327368 Y CN 201327368Y
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Abstract
本实用新型公开了一种汽车前端骨架中间横支架检具,包括底座、操作台、定位基准架和支座,其特征在于,所述支座和定位基准架分别与底座固定连接,所述操作台的台面为一个台阶形的类坡面,该类坡面上凿有与检测零件整体轮廓相吻合的模型,模型的底面与侧面上设有与被检测零件相对应的检测开孔,其侧面设有用于检测零件轮廓的检测槽。本实用新型大大的降低检测成本、操作简单、检测精度高,特别适合工业上大量生产的零件的检测。
The utility model discloses a check tool for the middle horizontal bracket of the front end frame of an automobile, which comprises a base, an operating table, a positioning reference frame and a support, and is characterized in that the support and the positioning reference frame are respectively fixedly connected with the base, and the operation The table top is a step-like slope surface, on which a model matching the overall outline of the test part is chiseled. The bottom surface and side of the model are provided with detection openings corresponding to the part to be tested. There is a detection groove for detecting the contour of the part. The utility model greatly reduces the detection cost, is simple to operate, and has high detection precision, and is especially suitable for the detection of industrially mass-produced parts.
Description
技术领域:Technical field:
本实用新型涉及一种支架检测装置,特别涉及是一种汽车前端骨架中间横支架检具。The utility model relates to a bracket detection device, in particular to a detection tool for the middle horizontal bracket of the front frame of an automobile.
背景技术:Background technique:
在汽车成为我们的主要交通工具同时,人们对其的制造工艺的要求变的越来越高,使得其生产工艺也是越来越先进,各种零件的生产和检测也随之越来越先进,精度越来越高。汽车前端骨架中间横支架支撑着整个汽车的机身,该零件型面复杂、三维空间尺寸多,其要求的各种安装空位尺寸都要保证在允许的尺寸公差范围内,它的精度直接影响着汽车的性能。现在对汽车零件的检测最为常用的工具是三坐标,此检测工具的高精度和高智能,使得其得到较为广泛使用,但此工具检测零件时所花时间长,测量效率低,难以满足生产要求。操作人员需投入很大精力来操作,而且一台三坐标检测仪器的价格就要一百多万,这样的价格对一般的小型企业是无法承担的,同时三坐标的操作人员为能够快速准确地完成工作,需要是经验丰富的专业工程师,一般都需要本科以上的学历,这无疑给企业增加了额外的无形成本;一般在两个不同平面上的两个检测点之间的尺标三坐标是无法测量的;这样的检测仪器对那些大规模生产,需要快速和多方位检测的零件是非常的不适用的。因而本实用新型提出了一种操作简单,价格便宜,能够多方位检测的检测装置,以满足生产厂家的需求。While automobiles have become our main means of transportation, people's requirements for their manufacturing processes have become higher and higher, making their production processes more and more advanced, and the production and testing of various parts have also become more and more advanced. Accuracy is getting higher and higher. The horizontal bracket in the middle of the front-end frame of the car supports the entire car body. This part has complex shapes and many three-dimensional dimensions. The dimensions of various installation spaces required by it must be within the allowable dimensional tolerance range. Its accuracy directly affects performance of the car. Now the most commonly used tool for the detection of auto parts is three coordinates. The high precision and high intelligence of this detection tool make it widely used. However, it takes a long time to detect parts with this tool, and the measurement efficiency is low, so it is difficult to meet the production requirements. . Operators need to put in a lot of energy to operate, and the price of a three-coordinate testing instrument is more than one million, which is unaffordable for ordinary small businesses. To complete the work, experienced professional engineers are required, and generally require a bachelor’s degree or above, which undoubtedly adds additional intangible costs to the enterprise; generally, the three coordinates of the ruler between two detection points on two different planes are Impossible to measure; such testing equipment is very unsuitable for those mass-produced parts that require rapid and multi-directional testing. Therefore, the utility model proposes a detection device with simple operation, low price, and multi-directional detection, so as to meet the needs of manufacturers.
实用新型内容:Utility model content:
本实用新型是针对现有技术中检测横梁装置价格昂贵、操作人员要求高、检测时间长、费精力、测量效率低等问题,而提出了一种性价比高、操作简单、检测全面和检测快速的汽车前端骨架中间横支架检具。The utility model aims at the problems in the prior art that the detection beam device is expensive, high requirements for operators, long detection time, labor-intensive, low measurement efficiency, etc., and proposes a cost-effective, simple operation, comprehensive detection and fast detection The inspection tool for the middle horizontal bracket of the front end frame of the car.
为了实现上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:
一种汽车前端骨架中间横支架检具,包括底座、操作台、定位基准架和支座,其中,所述支座和定位基准架分别与底座固定连接,所述操作台固定连接在支座上,该操作台的台面为一个台阶形的类坡面,该类坡面上凿有与检测零件整体轮廓相吻合的模型,模型的底面与侧面上设有与被检测零件相对应的检测开孔,其侧面设有用于检测零件轮廓的检测槽。A test tool for the middle horizontal support of the front end frame of an automobile, including a base, an operating table, a positioning reference frame and a support, wherein the support and the positioning reference frame are respectively fixedly connected to the base, and the operating table is fixedly connected to the support , the table top of the operating table is a stepped slope-like surface, and a model matching the overall outline of the detected part is chiseled on this type of slope, and the bottom surface and side of the model are provided with detection openings corresponding to the detected part , and its side is provided with a detection groove for detecting the contour of the part.
所述定位基准架设置有2架,该定位基准架上设置有倾斜的突出滑轴,其上卡有可滑动的三角挡板,该三角板上固定有带有弧形卡槽的检测板。The positioning reference frame is provided with 2 frames, and the positioning reference frame is provided with an inclined protruding sliding shaft, on which a slidable triangular baffle is stuck, and a detection plate with an arc-shaped slot is fixed on the triangular plate.
所述底座具有多个定位孔和多个安装孔,该底座设置为长方体的空心壳体,其一侧设有四个矩形孔,以减少整个检具的重量。The base has a plurality of positioning holes and a plurality of installation holes, and the base is set as a cuboid hollow shell with four rectangular holes on one side to reduce the weight of the entire inspection tool.
所述操作台下设于底板,底板位于支座下并固定在底座上,支座固定在底板上。The operating table is arranged under the bottom plate, the bottom plate is located under the support and fixed on the base, and the support is fixed on the bottom plate.
所述定位基准架设有底板,并通过安装孔与底座固定连接。The positioning datum frame is provided with a bottom plate, and is fixedly connected with the base through the installation hole.
所述检测板和检测槽相互适配,并随从三角挡板滑动。The detection plate and the detection groove are adapted to each other and slide along the triangular baffle.
所述底座还设有安装孔位检测板,该安装孔位检测板上设有安装孔,并与底座相通。The base is also provided with an installation hole detection plate, and the installation hole detection plate is provided with installation holes and communicates with the base.
采用了以上结构的本实用新型能准确地对汽车的前端骨架中间横支架进行检测,解决了汽车前端骨架中间横支架定位难的问题,摒弃了以前使用的价格非常昂贵、操作繁琐、操作人员要求高的三坐标来检测零件是否合格,不需要多次定位基准衡量和坐标换算,克服了测量效率低难以满足生产要求的缺点,其性价比高;此实用新型大大的降低检测成本、操作简单、检测精度高,特别适合工业上大量生产的零件的检测;此实用新型移动和搬运方便,不占空间;其检测时能够同时检测零件上的孔径、孔距、零件的轮廓以及形状等,实现同时全方位检测,从而省去了以前装置中很多繁琐的步骤,极大地提高了检测工作的效率。The utility model adopting the above structure can accurately detect the middle horizontal bracket of the front end frame of the automobile, solves the problem of difficult positioning of the middle horizontal bracket of the front end frame of the automobile, and abandons the expensive price, cumbersome operation, and operator requirements High three-coordinates are used to detect whether the parts are qualified or not. It does not need multiple positioning reference measurements and coordinate conversions. It overcomes the shortcomings of low measurement efficiency and is difficult to meet production requirements. It is cost-effective; this utility model greatly reduces detection costs. High precision, especially suitable for the inspection of parts produced in large quantities in industry; this utility model is easy to move and carry, and does not take up space; it can detect the hole diameter, hole distance, contour and shape of the part at the same time during the test, and realize simultaneous full-scale inspection. Orientation detection, which saves many tedious steps in the previous device and greatly improves the efficiency of detection work.
附图说明:Description of drawings:
以下结合附图和具体实施方式来进一步说明本实用新型。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1为本实用新型的侧视结构示意图。Fig. 1 is a side view structural diagram of the utility model.
图2为本实用新型的俯视结构示意图。Fig. 2 is a top view structural diagram of the utility model.
具体实施方式:Detailed ways:
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.
本实用新型中,所述固定连接可以是本领域技术人员熟知的各种固定连接,如焊接、粘结、螺栓连接或铆接等。In the present invention, the fixed connection may be various fixed connections known to those skilled in the art, such as welding, bonding, bolt connection or riveting.
如图1、图2所示的结构示意图,一种汽车前端骨架中间横支架检具,包括底座1、操作台2、定位基准架7和支座3。支座3下的底板6和定位基准架7分别固定安装在底座1上,底板6上固定连接有4个支座3支撑的操作台2,使整个操作台2更加平稳,该操作台2的台面为一个台阶形的类坡面,该类坡面上凿有与检测零件整体轮廓相吻合的模型8,模型8的底面与侧面上设有与被检测零件相对应的检测开孔9,例如大多数汽车发动机中间梁上的两侧分别具有2个安装孔位,此时,操作台的上的检测开孔9就与之相对应,模型8的侧面设有用于检测零件轮廓的检测槽10,固定连接在底座1上的定位基准架7安装有2架,该定位基准架上7设置有倾斜的突出滑轴71,其上卡有可滑动的三角挡板72,该三角挡板72上固定连接有带有弧形卡槽的检测板11,所述检测板11和检测槽10能够相互适配并恰能相互吻合,并能随从三角挡板72滑动,移动检测板11使检测槽10相互吻合,从而实现汽车中间横梁的检测作用。另外,底座`是整个检具设计、安装和调试的基准,其上可以具有多个定位孔12和多个安装孔13,该底座1制造为长方体的空心壳体,相对两侧侧分别设有四个矩形孔14,用来减少整个检具的重量。其中,底座1还设有安装孔位检测板18,该安装孔位检测板18上设有安装孔13,并与底座1相通,用来检测横梁的安装孔。优先情况下,所述定位基准架7设有底板15,并通过安装孔13与底座1固定连接。As shown in Fig. 1 and Fig. 2 , a test tool for the middle horizontal bracket of the front end frame of an automobile includes a
采用上述结构的本实用新型能准确地对汽车前端骨架中间横支架进行检测,不需要多次定位基准测量和坐标换算,克服了测量效率低难以满足生产要求的缺点,提高了检测工作的效率。The utility model adopting the above-mentioned structure can accurately detect the middle horizontal support of the front frame of the automobile, without the need for multiple positioning reference measurements and coordinate conversions, overcomes the shortcomings of low measurement efficiency and difficulty in meeting production requirements, and improves the efficiency of detection work.
下面说明本实用新型的汽车发动机中间横梁检具在检测工件中的工作过程。The working process of the automobile engine intermediate beam inspection tool of the present utility model in detecting workpieces will be described below.
因为底座1是整个检具设计、安装和调试的基准,所以定位基准架7和操作台2在与底座1固定安装时应先行按同一系列被检测工件要检测的相关尺寸所要求尺寸公差范围进行定位,然后在用螺栓固定连接,检具安装好后,即可对工件进行检测。Because the
首先将检测板11移至检测槽10之外,然后把需要检测的汽车前端骨架中间横支架按照操作台2的模型8上检测开孔9和检测槽10安置好汽车发动机中间横梁,使之与模型8相吻合,紧接将检测板11移至检测槽10上,检测板11紧卡在检测槽10上,使之检测板11不能在移动。做好上述准备后观察被检测横梁的轮廓是不是跟操作台2上的模型8相吻合,若不吻合,则整个横梁不合格;若吻合,即可进行下一步检测,移动检测板11沿操作台2上的检测槽10上,若检测支架的边缘形状与检测槽10的边缘形状不吻合或检测板11不能与检测槽10相互吻合,则此支架不合格,反之合格;经上检测合格的支架进入下一步检测,检测其上面孔的孔径、孔距等。按照需要检测孔取出与之对应的检测棒,将检测棒插入需要检测的孔内,使其通过被检测零件上的孔插入与之对应模型8上的检测开孔9中,如果一直插到底这说明此孔的孔距正确,若此时的孔能够与检测棒耦合,则说明此孔的孔径合格,从而说明此孔合格;反之,若其任一项不合格或两项都不合格,则此孔不合格,即此横梁不合格。检测完一个孔以后,再取安装孔位检测板18的安装孔13,采用以上相同的检测方法进行检测是否吻合,直到所有需要检测的孔检测完毕。First the
检测完毕后,拔出所有的检测棒,将其放回到原来的位置,这样可防止检测棒的丢失,从而方便卸下汽车前端骨架中间横支架再装上下一个需要检测的支架。依次来检测所有的汽车前端骨架中间横支架,从而可迅速的完成检测。After the test is completed, pull out all the detection rods and put them back to their original positions, which can prevent the loss of the detection rods, so that it is convenient to remove the middle horizontal bracket of the front frame of the car and install the next bracket that needs to be detected. All the middle cross brackets of the front frame of the car are detected in turn, so that the detection can be completed quickly.
采用这种方式能够迅速准确地对汽车前端骨架中间横支架进行检测,解决了汽车前端骨架中间横支架定位难的问题,通过一次定位基准就能检测该件相关尺寸精度是否在要就的尺寸公差范围内,不需要多次定位基准测量和坐标换算,克服脸测量效率低难以满足生产要求的缺点,提高了检测工作的效率。This method can quickly and accurately detect the middle cross bracket of the front end frame of the car, which solves the problem of difficult positioning of the middle cross bracket of the front end frame of the car, and can detect whether the relevant dimensional accuracy of the part is within the required dimensional tolerance through one positioning reference Within the range, there is no need for multiple positioning reference measurements and coordinate conversions, which overcomes the shortcomings of low face measurement efficiency and cannot meet production requirements, and improves the efficiency of inspection work.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103017627A (en) * | 2012-11-28 | 2013-04-03 | 无锡麦铁精密机械制造有限公司 | Central position checking tool |
CN103307945A (en) * | 2012-03-14 | 2013-09-18 | 南车戚墅堰机车有限公司 | Inclined surface detection device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103307945A (en) * | 2012-03-14 | 2013-09-18 | 南车戚墅堰机车有限公司 | Inclined surface detection device |
CN103017627A (en) * | 2012-11-28 | 2013-04-03 | 无锡麦铁精密机械制造有限公司 | Central position checking tool |
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