CN201320647Y - Fixture for thimble assembly discharge - Google Patents

Fixture for thimble assembly discharge Download PDF

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CN201320647Y
CN201320647Y CNU2008202140764U CN200820214076U CN201320647Y CN 201320647 Y CN201320647 Y CN 201320647Y CN U2008202140764 U CNU2008202140764 U CN U2008202140764U CN 200820214076 U CN200820214076 U CN 200820214076U CN 201320647 Y CN201320647 Y CN 201320647Y
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thimble
ejector retainner
retainner plate
plate
guide pillar
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Chinese (zh)
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薛瑞
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BYD Co Ltd
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BYD Co Ltd
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Abstract

本实用新型适用于顶针加工治具领域,提供了一种顶针组立放电用治具,包括底座、上顶针板、下顶针板以及,穿设于上顶针板和下顶针板之间,并可调整上顶针板和下顶针板之间距离的导柱,所述导柱安装于底座上。该实用新型还包括校正顶针,在所述上顶针板和下顶针板上,还分别对应设有用于安装校正顶针之校正顶针安装孔。采用上述技术方案后,就可以将顶针快速准确的放置于本实用新型顶针组立放电用治具设有的顶针孔中,然后将顶针组立放电用治具置于火花机上对顶针进行放电加工,而无需将顶针合配在较重的模胚上和模胚组装一起进行放电加工,缩短了加工时间,提高了加工效率。

Figure 200820214076

The utility model is suitable for the field of thimble processing jigs, and provides a jig for thimble assembly and discharge, including a base, an upper thimble plate, a lower thimble plate, and the upper thimble plate and the lower thimble plate, and can be used A guide post for adjusting the distance between the upper ejector plate and the lower ejector plate, the guide post is installed on the base. The utility model also includes a correction thimble, and the upper and lower thimble plates are respectively provided with correction thimble installation holes for installing the correction thimble. After adopting the above technical scheme, the thimble can be quickly and accurately placed in the thimble hole provided by the thimble assembly discharge jig of the utility model, and then the thimble assembly discharge jig is placed on the spark machine to discharge the thimble Processing without the need to fit the thimble on the heavier mold base and assemble the mold base together for electrical discharge machining, which shortens the processing time and improves the processing efficiency.

Figure 200820214076

Description

一种顶针组立放电用治具 A fixture for thimble assembly and discharge

技术领域 technical field

本实用新型属于顶针加工治具领域,尤其涉及一种可用于各种规格的顶针组立放电用治具。The utility model belongs to the field of thimble processing jigs, in particular to a jig for thimble assembly and discharge which can be used in various specifications.

背景技术 Background technique

当今工业生产正在朝着高精度高效率的方向发展,对产品质量的要求越来越高,因此对设备的加工精度和加工效率的要求也相应提高。当前,顶针在火花机上放电加工的工艺是先将顶针合配在模胚上面,然后和模胚组装一起进行放电加工。虽然将顶针合配在模胚后能够实现放电加工的工艺要求,但是由于模胚过重,一般有几百斤,不仅不利于现场加工,还会延长加工工时,影响加工效率。Today's industrial production is developing in the direction of high precision and high efficiency, and the requirements for product quality are getting higher and higher, so the requirements for processing accuracy and processing efficiency of equipment are also increasing accordingly. At present, the EDM process of the thimble on the spark machine is to first fit the thimble on the mold base, and then assemble the mold base together for EDM. Although fitting the thimble behind the mold base can meet the technological requirements of electric discharge machining, but because the mold base is too heavy, generally weighing several hundred kilograms, it is not only not conducive to on-site processing, but also prolongs the processing time and affects the processing efficiency.

实用新型内容 Utility model content

本实用新型的目的在于提供一种顶针组立放电用治具,旨在解决原有顶针加工过程中须将顶针合配在模胚上和模胚组装一起进行放电加工带来的延长加工工时、影响加工效率的问题。The purpose of this utility model is to provide a fixture for thimble assembly and discharge, which aims to solve the problem of prolonging the processing time caused by the need to fit the thimble on the mold base and assembling the mold base together with the discharge machining in the original thimble processing process. Problems that affect processing efficiency.

本实用新型是这样实现的,一种顶针组立放电用治具,包括底座、上顶针板、下顶针板以及,穿设于上顶针板和下顶针板之间,并可调整上顶针板和下顶针板之间距离的导柱,所述导柱安装于底座上。The utility model is achieved in this way, a jig for thimble assembly and discharge, including a base, an upper thimble plate, a lower thimble plate, and an upper thimble plate and a lower thimble plate, and the upper thimble plate and the lower thimble plate can be adjusted Guide pillars for the distance between the lower ejector plates, the guide pillars are installed on the base.

采用上述技术方案后,就可以将顶针快速准确的置于重量较轻的顶针组立放电用治具设有的顶针孔中,然后将本实用新型顶针组立放电用治具置于火花机上,对顶针进行放电加工,而无需将顶针合配在较重的模胚上和模胚组装一起进行放电加工,从而缩短了加工时间,提高了加工效率。After adopting the above technical scheme, the thimble can be quickly and accurately placed in the thimble hole provided by the light-weight thimble assembly discharge jig, and then the thimble assembly discharge jig of the utility model is placed on the spark machine , EDM the thimble, without the need to fit the thimble on the heavier mold base and assemble the mold base together for EDM, thereby shortening the processing time and improving the processing efficiency.

附图说明 Description of drawings

图1是本实用新型实施例提供的一种顶针组立放电用治具的立体示意图。Fig. 1 is a three-dimensional schematic diagram of a jig for thimble assembly and discharge provided by an embodiment of the present invention.

图2是本实用新型实施例提供的一种顶针组立放电用治具的俯视图。Fig. 2 is a top view of a fixture for thimble assembly and discharge provided by the embodiment of the present invention.

图3是本实用新型实施例提供的一种顶针组立放电用治具的主视图。Fig. 3 is a front view of a fixture for thimble assembly and discharge provided by the embodiment of the present invention.

图4是本实用新型实施例提供的一种顶针组立放电用治具的仰视图。Fig. 4 is a bottom view of a jig for thimble assembly and discharge provided by the embodiment of the present invention.

具体实施方式 Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

请参阅图1,本实用新型一种顶针组立放电用治具,包括上顶针板10、下顶针板20、导柱40和底座30,其中,所述导柱40安装于底座30上,所述上顶针板10和下顶针板20活动安装于导柱40上,可在导柱40上下移动且可固定在导柱40上任何所需位置。Please refer to Fig. 1, a fixture for thimble assembly and discharge of the present utility model includes an upper thimble plate 10, a lower thimble plate 20, a guide post 40 and a base 30, wherein the guide post 40 is installed on the base 30, and the The upper ejector plate 10 and the lower ejector plate 20 are movably installed on the guide post 40 , can move up and down on the guide post 40 and can be fixed on any desired position on the guide post 40 .

请参阅图1和图2,在本实施例中,上顶针板10上设有四个上顶针板导柱孔(图中未示出)、若干个的用于放置顶针5的上顶针板顶针孔12,所述上顶针板顶针孔12的直径分为若干种,可分别放置不同型号、不同直径的顶针,从而避免加工不同的顶针需要不同的顶针组立放电用治具,节约了生产成本。所述上顶针板10通过上顶针板导柱孔与在导柱40上上下移动。Please refer to Fig. 1 and Fig. 2, in this embodiment, four upper ejector plate guide post holes (not shown in the figure), several upper ejector plate tops for placing ejector pins 5 are provided on the upper ejector plate 10. Pinhole 12, the diameter of the thimble hole 12 of the upper thimble plate is divided into several types, and thimbles of different models and diameters can be placed respectively, thereby avoiding the need for different thimble assembly discharge jigs for processing different thimbles, saving Cost of production. The upper ejector plate 10 moves up and down on the guide post 40 through the upper ejector plate guide post hole.

请参阅图1,下顶针板20由下顶针面板21和下顶针压板22组成,下顶针面板21和下顶针压板22用螺钉(图中未示出)连接。与上顶针板10一样,所述下顶针面板21也设有与上顶针板导柱孔和上顶针板顶针孔12的位置和直径一一对应下顶针面板导柱孔(图中未示出)和下顶针板顶针孔24,因此,顶针能垂直放入上顶针板和下顶针面板之中;所述下顶针压板22为一平板,其置于下顶针面板21的下方并与下顶针面板21用数个螺钉连接,顶针5通过上顶针板顶针孔12插入下顶针板顶针孔24后置于下顶针压板22之上,因此,顶针5不会从下顶针面板21上脱落。该下顶针压板22也设有与下顶针面板导柱孔一一对应下顶针压板导柱孔(图中未示出)。下顶针板20可通过下顶针面板导柱孔和下顶针压板导柱孔在导柱40上上下移动。当然,下顶针板20也可仅采用下顶针面板21,将下顶针面板21上的下顶针板顶针孔24设计成盲孔结构。Referring to Fig. 1, the lower thimble plate 20 is composed of a lower thimble panel 21 and a lower thimble pressing plate 22, and the lower thimble panel 21 and the lower thimble pressing plate 22 are connected with screws (not shown). Like the upper ejector plate 10, the lower ejector panel 21 is also provided with the position and diameter of the upper ejector plate guide post hole and the upper ejector plate ejector hole 12 corresponding to the position and diameter of the lower ejector panel guide post hole (not shown in the figure). ) and the thimble hole 24 of the lower thimble plate, therefore, the thimble can be vertically put into the upper thimble plate and the lower thimble panel; the lower thimble plate 22 is a flat plate, which is placed under the lower thimble panel 21 and connected Panel 21 is connected with several screws, and thimble 5 is placed on the lower thimble plate 22 after being inserted into lower thimble plate thimble hole 24 through upper thimble plate thimble hole 12, so thimble 5 can not come off from lower thimble panel 21. The lower thimble pressing plate 22 is also provided with guide post holes of the lower thimble pressing plate corresponding to the guide post holes of the lower thimble panel (not shown in the figure). The lower ejector plate 20 can move up and down on the guide post 40 through the guide post hole of the lower ejector panel and the guide post hole of the lower ejector plate. Of course, the lower thimble plate 20 can also only use the lower thimble panel 21, and the thimble hole 24 of the lower thimble plate on the lower thimble panel 21 is designed as a blind hole structure.

请参阅图1和图4,所述底座30由底板31和压块32组成,所述底板31的两侧分别设有安置压块32的压块槽(图中未示出),该底板31还设有四个位置和直径与上、下顶针板导柱孔一一对应的底板导柱孔(图中未示出);所述压块32有两个,分别置于底板两侧设有的两个压块槽中并与底板31用螺钉33连接。导柱40置于在底板31设有的底板导柱孔中。在底板31下设有两个压块32的目的是为了防止导柱40从底板31的底板导柱孔中脱落。Referring to Fig. 1 and Fig. 4, described base 30 is made up of base plate 31 and briquetting block 32, and the both sides of described base plate 31 are respectively provided with the briquetting groove (not shown) of setting briquetting block 32, and this base plate 31 Also be provided with four bottom plate guide post holes (not shown in the figure) whose positions and diameters correspond to the upper and lower ejector plate guide post holes one by one; there are two pressing blocks 32, which are respectively placed on both sides of the bottom plate and provided with and connected with the base plate 31 with screws 33. The guide posts 40 are disposed in the base guide post holes provided on the base plate 31 . The purpose of providing two pressure blocks 32 under the bottom plate 31 is to prevent the guide post 40 from falling off from the bottom plate guide post hole of the bottom plate 31 .

请参阅图1和图3,所述导柱40形状为圆柱体,在所述导柱40之轴向,间隔设有若干平行排列的导柱方槽41,所述导柱方槽41主要用于上顶针板10和下顶针板20在导柱40上的定位。与导柱方槽41相对应,上顶针板10和下顶针板20两侧边分别设有对应的定位件,本实施例定位件优选为螺钉,图示为上顶针板螺钉11和下顶针板螺钉23,所述上顶针板螺钉11和下顶针板螺钉23可分别通过上、下顶针板10、20两侧边设有的螺钉孔(图中未示出)活动置于导柱方槽41中。当上、下顶针板10、20设有的上、下顶针板螺钉11、23的前端置于导柱40上设有的导柱方槽41时,上、下顶针板10、20就能定位于导柱40上。Please refer to Fig. 1 and Fig. 3, described guide post 40 is cylindrical in shape, in the axial direction of described guide post 40, is provided with several guide post square slots 41 arranged in parallel at intervals, and described guide post square slot 41 is mainly used for The positioning of the upper ejector plate 10 and the lower ejector plate 20 on the guide post 40. Corresponding to the square groove 41 of the guide post, there are corresponding positioning parts on both sides of the upper ejector plate 10 and the lower ejector plate 20 respectively. The positioning parts in this embodiment are preferably screws, and the upper ejector plate screws 11 and the lower ejector plate Screws 23, the upper and lower thimble plate screws 11 and the lower thimble plate screws 23 can be respectively placed in the guide post square groove 41 through the screw holes (not shown) provided on both sides of the upper and lower thimble plates 10 and 20 middle. When the front ends of the upper and lower ejector plate screws 11,23 provided on the upper and lower ejector plates 10,20 are placed in the guide post square groove 41 provided on the guide post 40, the upper and lower ejector plates 10,20 can be positioned on the guide post 40.

请参阅图1,所述上顶针板10和下顶针面板21各设有两个用于安装校正顶针6的校正顶针孔(图中未示出),所述的校正顶针孔的直径与校正顶针6相对应,上顶针板10和下顶针面板21设有的校正顶针孔位置相对应。该校正顶针6置于校正顶针孔中,底端置于下顶针底板22之上。校正顶针6可使火花机在加工顶针5时自动确定顶针5高度方向的基准,快速准确,从而无需人工测量顶针高度方向的基准,实现顶针放电加工的自动化,提高了加工效率和加工精度。Referring to Fig. 1, the upper thimble plate 10 and the lower thimble panel 21 are respectively provided with two correction thimble holes (not shown) for installing the correction thimble 6, and the diameter of the correction thimble hole is the same as The correction thimbles 6 are corresponding, and the positions of the correction thimble holes provided on the upper thimble plate 10 and the lower thimble panel 21 are corresponding. The correction thimble 6 is placed in the correction thimble hole, and the bottom end is placed on the lower thimble bottom plate 22 . Calibrating the thimble 6 enables the EDM machine to automatically determine the reference in the height direction of the thimble 5 when processing the thimble 5, which is fast and accurate, thereby eliminating the need to manually measure the reference in the height direction of the thimble, realizing the automation of the thimble EDM, and improving the processing efficiency and processing accuracy.

请参阅图1,本实用新型的工作过程为:首先,把上顶针板10和下顶针面板21的基准对齐,将待加工的顶针5和校正顶针6先后装入上顶针板10和下顶针面板21中;然后,用螺钉(图中未示出)将下顶针面板21和下顶针板压板22固定,顶针5的底端置于下顶针板压板22之上;再先后将导柱40装入底板31、上顶针板10和下顶针板20中设有的导柱安装孔中;接下来用螺钉33将压块32固定在底板31上;最后来根据顶针5实际长度来调节上顶针板10、下顶针板20的高度位置。Please refer to Fig. 1, the working process of the utility model is as follows: firstly, align the references of the upper thimble plate 10 and the lower thimble panel 21, and successively load the thimble 5 to be processed and the correction thimble 6 into the upper thimble plate 10 and the lower thimble panel 21; then, fix the lower thimble panel 21 and the lower thimble plate pressing plate 22 with screws (not shown in the figure), and place the bottom end of the thimble 5 on the lower thimble plate pressing plate 22; Bottom plate 31, upper thimble plate 10 and lower thimble plate 20 are provided with guide post installation holes; Next, press block 32 is fixed on the bottom plate 31 with screw 33; Finally, come according to the actual length of thimble 5 Adjust upper thimble plate 10 , the height position of the lower ejector plate 20.

如果顶针5的最高点低于导柱40的最高面,向上移动下顶针板20,直到顶针5的最高点高出导柱40最高面,然后旋转螺钉23使其前端置于导柱40设有的方槽41中,将下顶针板20水平固定于导柱6上;再向上移动上顶针板10,直到其低于到顶针5的适当位置,旋转螺钉11将上顶针板水平固定在导柱40上即可。If the highest point of the thimble 5 is lower than the highest surface of the guide post 40, move the lower ejector plate 20 upwards until the highest point of the thimble 5 is higher than the highest surface of the guide post 40, and then rotate the screw 23 so that its front end is placed on the guide post 40. In the square slot 41, fix the lower ejector plate 20 horizontally on the guide post 6; then move the upper ejector plate 10 upward until it is lower than the proper position of the ejector pin 5, and then rotate the screw 11 to horizontally fix the upper ejector plate on the guide post 40 or more.

如果顶针5的最高点高于导柱8的最高面,将下顶针板20移至底座30之上,使下顶针压板22的下表面和底板31的上表面相接触,旋转螺钉23,使下顶针板20水平固定于导柱40;再向上移动上顶针板10,直到其到低于顶针5的适当位置,旋转螺钉11将上顶针板水平固定在导柱40上即可。If the highest point of the thimble 5 is higher than the highest surface of the guide post 8, move the lower thimble plate 20 above the base 30, make the lower surface of the lower thimble pressing plate 22 contact the upper surface of the bottom plate 31, and rotate the screw 23 to make the lower thimble The ejector plate 20 is horizontally fixed on the guide post 40; then move the upper ejector plate 10 upward until it reaches a proper position lower than the ejector pin 5, and then rotate the screw 11 to horizontally fix the upper ejector plate on the guide post 40.

在上述实施例中,为了防止火花机在对顶针5进行加工时产生不利的影响,顶针5的高度需高于导柱40的高度。In the above embodiment, in order to prevent the spark machine from producing adverse effects on the thimble 5 , the height of the thimble 5 needs to be higher than the height of the guide post 40 .

当火花机在对顶针5进行放电加工时,感应到校正顶针6的端面,火花机自动以校正顶针6的端面为基准来对顶针5的高度方向进行补正,可使火花机在加工顶针5时自动确定顶针5高度方向的基准,快速准确,从而无需人工测量顶针高度方向的基准,实现顶针放电加工的自动化,提高了加工效率和加工精度。When the EDM is performing discharge machining on the thimble 5, it senses the end face of the corrected thimble 6, and the EDM automatically corrects the height direction of the thimble 5 based on the end face of the corrected thimble 6, so that the EDM machine can process the thimble 5. The benchmark of the height direction of the thimble 5 is automatically determined, fast and accurate, so that manual measurement of the benchmark of the height direction of the thimble is unnecessary, the automation of the ejector EDM is realized, and the processing efficiency and precision are improved.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (8)

1, a kind of thimble group stands up the electricity tool, it is characterized in that: comprise base, go up ejector retainner plate, down ejector retainner plate and, be arranged between ejector retainner plate and the following ejector retainner plate, and can adjust the guide pillar of distance between ejector retainner plate and the following ejector retainner plate, described guide pillar is installed on the base.
2, thimble group as claimed in claim 1 stands up the electricity tool, it is characterized in that: described go up offers respectively on ejector retainner plate and the following ejector retainner plate and corresponding ejector retainner plate guide pillar hole and the following ejector retainner plate guide pillar hole of going up of described guide pillar diameter, and ejector retainner plate and following ejector retainner plate are placed on the described guide pillar by last ejector retainner plate guide pillar hole and the slip of following ejector retainner plate guide pillar hole and do on guide pillar by last ejector retainner plate guide pillar hole and following ejector retainner plate guide pillar hole and move up and down this on.
3, thimble group as claimed in claim 1 or 2 stands up the electricity tool, it is characterized in that: axially at described guide pillar, be interval with some guide pillar locating slots that are arranged in parallel, correspondence is provided with and can cooperates, be used for last ejector retainner plate and following ejector retainner plate the fixing keeper of activity on guide pillar with described guide pillar locating slot on described upward ejector retainner plate and the following ejector retainner plate.
4, thimble group as claimed in claim 3 stands up electricity and uses tool, it is characterized in that: described keeper is arranged at described ejector retainner plate and the following ejector retainner plate both sides of going up, and described guide pillar locating slot snaps in fixing guide pillar square groove for holding described keeper.
5, thimble group as claimed in claim 4 stands up electricity and uses tool, and it is characterized in that: described keeper is a screw.
6, thimble group as claimed in claim 1 stands up electricity and uses tool, it is characterized in that: described going up on ejector retainner plate and the following ejector retainner plate offers some centre holes of putting the different model thimble respectively.
7, thimble group as claimed in claim 1 stands up electricity and use tool, it is characterized in that: also comprise the correction thimble, on ejector retainner plate and the following ejector retainner plate, also correspondence is provided with the correction thimble installing hole that is used for installation correction thimble respectively on described.
8, thimble group as claimed in claim 1 stands up electricity and uses tool, it is characterized in that: described base is fixedly formed by base plate and briquetting combination, and described ejector retainner plate down is by thimble panel and the combination of following thimble pressing plate fixedly form down.
CNU2008202140764U 2008-11-29 2008-11-29 Fixture for thimble assembly discharge Expired - Fee Related CN201320647Y (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101856756A (en) * 2010-06-21 2010-10-13 昆山致贸精密模具有限公司 Heightening fixture of thin hole discharger
CN102941477A (en) * 2012-11-06 2013-02-27 杭州凯美模具有限公司 Mould ejector pin processing mechanism capable of being arranged in numerical control mill for machining
CN103419145A (en) * 2012-05-24 2013-12-04 上海宏力半导体制造有限公司 Method for mounting or detaching electrostatic sucker by aid of positioning device
CN103769627A (en) * 2013-12-23 2014-05-07 柳州市永信机械配件制造有限公司 Supporting plate positioning seat
CN105598540A (en) * 2016-03-24 2016-05-25 昆山同寅兴业机电制造有限公司 Thimble linear cutting jig

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101856756A (en) * 2010-06-21 2010-10-13 昆山致贸精密模具有限公司 Heightening fixture of thin hole discharger
CN103419145A (en) * 2012-05-24 2013-12-04 上海宏力半导体制造有限公司 Method for mounting or detaching electrostatic sucker by aid of positioning device
CN102941477A (en) * 2012-11-06 2013-02-27 杭州凯美模具有限公司 Mould ejector pin processing mechanism capable of being arranged in numerical control mill for machining
CN102941477B (en) * 2012-11-06 2015-02-18 杭州凯美模具有限公司 Mould ejector pin processing mechanism capable of being arranged in numerical control mill for machining
CN103769627A (en) * 2013-12-23 2014-05-07 柳州市永信机械配件制造有限公司 Supporting plate positioning seat
CN105598540A (en) * 2016-03-24 2016-05-25 昆山同寅兴业机电制造有限公司 Thimble linear cutting jig

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