CN201313273Y - Reversing device for tread grinding machine - Google Patents
Reversing device for tread grinding machine Download PDFInfo
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- CN201313273Y CN201313273Y CNU2008201739862U CN200820173986U CN201313273Y CN 201313273 Y CN201313273 Y CN 201313273Y CN U2008201739862 U CNU2008201739862 U CN U2008201739862U CN 200820173986 U CN200820173986 U CN 200820173986U CN 201313273 Y CN201313273 Y CN 201313273Y
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- 238000012937 correction Methods 0.000 abstract description 3
- 238000012546 transfer Methods 0.000 abstract description 2
- 238000012544 monitoring process Methods 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 238000009795 derivation Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 239000010920 waste tyre Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Tyre Moulding (AREA)
Abstract
Description
技术领域 technical field
本实用新型应用于轮胎翻新工艺中的胎面磨毛机设备,属于橡胶机械领域。The utility model is applied to tire tread grinding machine equipment in the tire retreading process, and belongs to the field of rubber machinery.
背景技术 Background technique
针对机动车辆或运载器等长期使用后的废旧轮胎,通常采取翻新加工工艺以再次投入循环利用。现有轮胎翻新设备中,一般使用专用处理胎面胶的磨毛装置将硫化完成的胎面胶进行打磨,以完成后续的涂附中垫胶和贴合胎体的生产工艺。For the long-term use of waste tires such as motor vehicles or carriers, the retreading process is usually adopted to put them into recycling again. In the existing tire retreading equipment, the vulcanized tread rubber is generally polished by a special grinding device for processing the tread rubber, so as to complete the subsequent production process of applying the middle pad rubber and laminating the carcass.
目前胎面磨毛生产线包括有多道压紧和纠偏装置、以及在输送线上依次设置的打磨装置、干燥装置和缠绕打卷装置等,胎面胶在被打磨前后需要在多条输送线上换向输送。现有换向方法是采用人工将胎面胶在不同输送线上进行拖拉,既费时费力,又会导致胎面胶发生较大角度的偏转。At present, the tread grinding production line includes multiple compaction and deviation correction devices, as well as grinding devices, drying devices and winding and rolling devices set up on the conveyor line in sequence. The tread rubber needs to be on multiple conveyor lines before and after grinding. Reverse delivery. The existing reversing method is to manually drag the tread rubber on different conveying lines, which is time-consuming and laborious, and will cause the tread rubber to deflect at a relatively large angle.
而且也易造成胎面胶局部拉扯变形,从而影响到后续与胎体的粘合操作。Moreover, it is also easy to cause the tread rubber to be partially pulled and deformed, thereby affecting the subsequent bonding operation with the carcass.
实用新型内容 Utility model content
本实用新型所述的胎面磨毛机换向装置,在于解决上述问题而采用机械换向推导结构,以针对胎面胶在不同输送线上完成180°的换向。The reversing device of the tread grinding machine described in the utility model is to solve the above-mentioned problems by adopting a mechanical reversing derivation structure to complete 180° reversing on different conveying lines for the tread rubber.
本实用新型的设计目的在于,实现胎面胶平稳、较小阻力的换向,换向后与输送线保持相对的平行,有利于胎面胶后续纠偏操作。The design purpose of the utility model is to realize the reversing of the tread rubber stably and with less resistance, and keep relatively parallel with the conveying line after the reversing, which is beneficial to the follow-up deviation correction operation of the tread rubber.
设计目的还在于,实现胎面胶在换向过程中不发生拉扯,不会局部变形而保证后续与胎体的粘合质量。The purpose of the design is also to ensure that the tread rubber will not be pulled or partially deformed during the reversing process, so as to ensure the subsequent bonding quality with the carcass.
为实现上述设计目的,所述胎面磨毛机换向装置主要具有以下结构:In order to achieve the above design purpose, the reversing device of the tread sanding machine mainly has the following structure:
垂直地设置在第一输送线和第二输送线之间的机架,a rack disposed vertically between the first conveyor line and the second conveyor line,
设置在机架两端的一组光电开关,A group of photoelectric switches set at both ends of the rack,
在上述光电开关之间往复移动的行走机构,The traveling mechanism that reciprocates between the above photoelectric switches,
连接于行走机构并垂直向下伸出的换向拨杆。A reversing paddle that is connected to the running gear and extends vertically downwards.
如上述基本方案特征,通过行走机构带动换向拨杆将胎面胶在第一输送线和第二输送线之间进行输送、传递,由于作用于胎面胶的换向拨杆可向胎面胶施加一适合的推力,因此胎面胶换向平稳、不易发生拉扯和局部变形。机架两端的光电开关分别监测行走机构的移动位置。As mentioned above, the reversing lever is driven by the walking mechanism to transport and transfer the tread rubber between the first conveying line and the second conveying line, since the reversing lever acting on the tread rubber can The rubber exerts a suitable thrust, so the tread rubber changes smoothly, and is less likely to be pulled and partially deformed. The photoelectric switches at both ends of the frame monitor the moving position of the traveling mechanism respectively.
为进一步改善换向拨杆推动胎面胶的平衡性能,可采取如下结构的行走机构,所述的行走机构包括有通过减速电机驱动并通过同步带连接的一对同步带轮。In order to further improve the balance performance of the reversing lever for pushing the tread rubber, a traveling mechanism with the following structure can be adopted. The traveling mechanism includes a pair of synchronous pulleys driven by a geared motor and connected by a synchronous belt.
为提高针对胎面胶的推导稳定性、以及避免换向过程中发生碰撞,可将一滑架通过一压板紧固连接于同步带,一气缸安装在滑架上并侧向连接所述的换向拨杆。In order to improve the derivation stability of the tread rubber and avoid collisions during the reversing process, a carriage can be fastened to the timing belt through a pressure plate, and a cylinder is installed on the carriage and laterally connected to the reversing belt. to the lever.
当光电开关检测到胎面胶到达换向工位后,气缸驱动换向拨杆伸出,换向拨杆在同步带、滑架的带动下向胎面胶施加一侧向推力,并伴随胎面胶移动至另一输送线上。When the photoelectric switch detects that the tread rubber has reached the reversing station, the cylinder drives the reversing lever to extend out, and the reversing lever applies a lateral thrust to the tread rubber driven by the synchronous belt and the carriage, and is accompanied by the tire. The top glue moves to another conveyor line.
当胎面胶换向完成后,换向拨随同同步带、滑架复位,而且气缸驱动换向拨杆向上收缩复位。After the reversing of the tread rubber is completed, the reversing dial is reset along with the synchronous belt and the carriage, and the cylinder drives the reversing rod to shrink upwards and reset.
为进一步保证胎面胶在转向过程中不发生偏转,所述的换向拨杆侧向地卡扣在安装于滑架的垂直直线导轨,换向拨杆的端部设有一橡胶块。In order to further ensure that the tread rubber does not deflect during the steering process, the reversing lever is buckled laterally on the vertical linear guide rail installed on the carriage, and a rubber block is provided at the end of the reversing lever.
气缸垂直地驱动换向拨杆向下伸出,换向拨杆水平地施加于胎面胶一侧向推力,以保证胎面胶整体地实现180°换向。The cylinder vertically drives the reversing lever to extend downwards, and the reversing lever applies a lateral thrust to the tread rubber horizontally to ensure that the tread rubber as a whole realizes 180° reversing.
设置在换向拨杆端部的橡胶块,还可起到缓冲与胎面胶之间撞击力量的保护作用。The rubber block arranged at the end of the reversing lever can also play a protective role in buffering the impact force between the tire and the tread rubber.
所述的滑架卡扣于沿机架横向两端设置的一直线导轨,以保证滑架行走路线是一水平直线。The sliding frame is buckled on a straight line guide rail provided along the lateral ends of the frame, so as to ensure that the traveling path of the sliding frame is a horizontal straight line.
在机架上安装有与上述直线导轨平行设置的拖链,以在拖链中容置供气缸工作使用的电源线和气管等装备。A drag chain parallel to the above-mentioned linear guide rail is installed on the frame to accommodate equipment such as power lines and gas pipes for the cylinder to work in the drag chain.
如上内容,本实用新型胎面磨毛机换向装置具有以下优点:As mentioned above, the reversing device of the tread grinding machine of the present invention has the following advantages:
1、采用机械换向推导结构,解除了繁重的人工操作,有利于提高生产效率、降低操作工人的负荷。1. The mechanical reversing derivation structure is adopted to relieve the heavy manual operation, which is beneficial to improve production efficiency and reduce the load of operators.
2、能够平稳地实现胎面胶在不同输送线上的180°换向,换向偏差较小。2. It can smoothly realize 180° reversing of tread rubber on different conveying lines, and the reversing deviation is small.
3、胎面胶在换向过程中不发生拉扯,不会发生局部变形,有利于改善后续与胎体的粘合质量。3. The tread rubber will not be pulled or partially deformed during the reversing process, which is conducive to improving the subsequent bonding quality with the carcass.
附图说明 Description of drawings
现结合附图对本实用新型做进一步的说明Now in conjunction with accompanying drawing, the utility model is described further
图1是应用本实用新型换向装置的胎面磨毛机局部示意图;Fig. 1 is a partial schematic diagram of a tread sanding machine applying the reversing device of the present invention;
图2是所述胎面磨毛机换向装置的结构示意图;Fig. 2 is a schematic structural view of the reversing device of the tread sanding machine;
图3是图2的俯向结构图;Fig. 3 is the downward structural diagram of Fig. 2;
如图1至图3所示,气缸1,直线导轨2,换向拨杆3,减速电机4,同步带5,同步带轮6,压板8,拖链9,滑架10,直线导轨11,光电开关12,光电开关13,橡胶块15,机架30,第一输送线40,第二输送线50,换向装置60。As shown in Figure 1 to Figure 3, cylinder 1, linear guide rail 2, reversing lever 3,
具体实施方式 Detailed ways
实施例1,如图1至图3所示,应用本实用新型换向装置的胎面磨毛机,在其第一输送线40和第二输送线50之间垂直地设置有3组换向装置60。Embodiment 1, as shown in Figures 1 to 3, the tread sanding machine using the reversing device of the present invention is vertically provided with 3 groups of reversing lines between the
每一组换向装置60的结构相同,并分别具有机架30,在机架30两端设置的光电开关12和光电开关13。Each group of reversing
在光电开关12和光电开关13之间设置有减速电机4,减速电机4驱动并通过同步带5连接一对同步带轮6。A
滑架10通过压板8紧固连接于同步带5,气缸1安装在滑架10上并侧向连接换向拨杆3,同时换向拨杆3侧向地卡扣在安装于滑架10的垂直直线导轨2。The carriage 10 is fastened to the
换向拨杆3的下端设有一橡胶块15。A rubber block 15 is provided at the lower end of the reversing lever 3 .
滑架10卡扣于沿机架30横向两端设置的直线导轨11,在机架30上安装有与直线导轨11平行设置的拖链9。The sliding frame 10 is buckled to the linear guide rails 11 arranged along the lateral ends of the frame 30 , and the
如上述结构的换向装置,其操作工艺步骤如下:As the reversing device with the above structure, its operation process steps are as follows:
第一步,当胎面胶从第一输送线40输送到换向工位后,光电开关12发送一信号至单片机,气缸1向下驱动换向拨杆3伸出,换向拨杆3通过直线导轨2垂直下降,其橡胶块15挤靠在胎面胶一侧。In the first step, when the tread rubber is transported from the
第二步,减速电机4启动并带动同步带5、2个同步带轮6沿横向行走。In the second step, the
此时滑架10在同步带5的带动下沿直线导轨11直线运行,换向拨杆3将胎面胶横向地推动。At this time, the carriage 10 runs linearly along the linear guide rail 11 under the drive of the
第三步,当滑架10运行到机架30的另一侧工位时触发光电开关13(如图2和图3中的虚线如示),光电开关13输出另一输送到位信号至单片机,气缸1带动换向拨杆3上升复位,同时减速电机4反向旋转以将滑架10输送回初始工位。In the third step, when the carriage 10 moves to the other side station of the frame 30, the
第四步,当滑架10运行回光电开关12处时,光电开关12再次输出一完成换向信号至单片机,减速电机4停止运行,完成一个换向操作工艺循环。In the fourth step, when the carriage 10 runs back to the
与此同时,胎面胶则从第二输送线50继续向前输送至下一操作工位。At the same time, the tread rubber is continuously conveyed forward from the
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201739862U CN201313273Y (en) | 2008-10-28 | 2008-10-28 | Reversing device for tread grinding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201739862U CN201313273Y (en) | 2008-10-28 | 2008-10-28 | Reversing device for tread grinding machine |
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| CN201313273Y true CN201313273Y (en) | 2009-09-23 |
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| CNU2008201739862U Expired - Fee Related CN201313273Y (en) | 2008-10-28 | 2008-10-28 | Reversing device for tread grinding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372599A (en) * | 2023-03-22 | 2023-07-04 | 湖南鼎辰管业有限公司 | A kind of spiral steel pipe production equipment |
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2008
- 2008-10-28 CN CNU2008201739862U patent/CN201313273Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372599A (en) * | 2023-03-22 | 2023-07-04 | 湖南鼎辰管业有限公司 | A kind of spiral steel pipe production equipment |
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| C56 | Change in the name or address of the patentee |
Owner name: QINGDAO GAOXIAO SOFT CONTROL CO., LTD. Free format text: NEW ADDRESS: NO.43, ZHENG STATE ROAD, SIFANG DISTRICT, QINGDAO CITY, SHANDONG PROVINCE, ZIP CODE:266042 |
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Address after: No. 43, Zhengzhou Road, Sifang District, Shandong, Qingdao: 266042 Patentee after: Qingdao Colleges and Universities Soft Control Co., Ltd. Address before: No. 1, Zhengzhou Road, Sifang District, Shandong, Qingdao: 266045 Patentee before: Qingdao Colleges and Universities Soft Control Co., Ltd. |
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| C56 | Change in the name or address of the patentee |
Owner name: MESNAC CO., LTD. Free format text: FORMER NAME: QINGDAO UNIVERSITY SOFT CONTROL CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 266042 No. 43, Zhengzhou Road, Sifang District, Shandong, Qingdao Patentee after: Mesnac Co., Ltd. Address before: 266042 No. 43, Zhengzhou Road, Sifang District, Shandong, Qingdao Patentee before: Qingdao Colleges and Universities Soft Control Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090923 Termination date: 20151028 |
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| EXPY | Termination of patent right or utility model |