The straw chopping and returning self-propelled corn combined harvester
Technical field
The utility model relates to a kind of farm machinery, particularly a kind of straw chopping and returning self-propelled corn combined harvester.
Background technology
According to statistics, at present in China, corn is the staple food crop that is only second to wheat, and cultivated area is big, accounts for 21.1% of national total cultivated area, and the annual production of corn reaches 1.15 hundred million tons.In recent years, along with country continues to increase the input of agricultural production, the mechanization degree of China's Maize Production constantly increases.Whole ground, sowing, intertill and clean tillage, topdress, production link such as threshing all realizes mechanization substantially.But the heaviest link of manual labor in the Maize Production---results are but still based on handwork.Artificial results appropriation of labour power is many, and labour intensity is big,
Up to the present, the new reaping machine product that the unit of each maize harvesting machine of China releases is existing more or less a hundred, although through for many years effort, these types are still immature, and subject matter can be classified as following 2 points:
(1) poor reliability, operating speed is low, and loss is big, uses uneconomical.Its main cause is: these types are mostly with reference to the old model of the former Soviet Union, as Hull pine-2000 type, because the development time of these types early, its transmission and running gear are the mechanical type system, and the corn combined harvester link is many, cause walking and transmission system too complicated, therefore increased the fault rate of mechanical system greatly.And because the agronomy of China's corn planting and results has particularity, and the maize harvesting machine manufacturing enterprise of China is owing to lack research and development strength and research technique, can't carry out controlling suitable improvement to domestic facility because of ground, not acclimatized mostly when this has just caused external type to use at home.
(2) the facility operation quality is poor, and clogging is serious, the cleaning difficulty, and efficient is low.
Because there is very big difference China's maize planting agronomy and other corn main producing region (as the U.S., Russia, Canada, Australia etc.) in the world, be maize planting line-spacing or spacing in the rows all much smaller than other country, the milpa in the unit are, the quantity and weight of fruit ear all are much higher than other Maize Production state.Feeding Capability Requirement during therefore to the work of machine is higher.
In addition, during China harvest corn, the moisture content of seed is higher, so various places require harvesting corn fruit ear (small number of users requires the results seed) mostly, and the fruit ear of results need just can carry out threshing operations through after the long airing.Simultaneously, be subjected to the restriction of China's grain seeding technique, clear up when the land surface behind the harvest corn needs the utmost point, in order to avoid influence next seeding operation.
Therefore, the corn combined harvester technological requirement of China: in the results fruit ear, the bract of fruit ear outer wrapping is divested (making things convenient for airing); And after plucking the fringe end, remaining stalk is handled.For this reason, the corn combine of China is compared with external similar facility need increase corn peeling and two operations of straw-returning, reduces the threshing and cleaning operation, and making task difficulty and obstruction probability is relative increases.
The utility model content
Existing for solving from walking maize harvesting machine travel driving system and workpiece driving system structure complexity, many, the poor reliability of transmission link; Problems such as the facility operation quality is poor, and clogging is serious, the cleaning difficulty, and efficient is low, the disclosure a kind of reasonable in design, easy to operate, the straw chopping and returning self-propelled corn combined harvester of high efficiency.
The utility model adopts following technical scheme:
The straw chopping and returning self-propelled corn combined harvester, comprise the ceding of Taiwan, driver's cabin, engine, ear or transport device, walking chassis, debarker, row's leaf screw feeder, seed recovery bin, fruit ear case, straw cutting apparatus and walking gearbox, the ceding of Taiwan is positioned at the grain header dead ahead; Ear or transport device is positioned at under-cab, and the front end and the ceding of Taiwan are joined, rear end and fruit ear distributor overlap joint; Debarker is positioned at the car load middle and upper part, and the fruit ear distributor is between elevator and debarker; Lower end in the elevator outlet is provided with the impurities removal blower fan; Be provided with row's leaf screw feeder and seed recovery bin in the debarker bottom; The fruit ear case is the self-unloading tanker, is positioned at the car load rear portion; Engine at extreme rear is the power source that drives workpiece and ground-engaging element in the elevator bottom; The walking gearbox is positioned at the preceding bottom on walking chassis, and straw cutting apparatus is fixed on the middle and lower part on walking chassis.
The described ceding of Taiwan adopts combined type to pluck roll structure, the structure of the ceding of Taiwan comprises header frame, plucks the fringe plate, combined type is plucked roller, rice-pulling chain, pluck the fringe transmission case, carry screw feeder, CD-ROM drive motor, nearside divider, guard shield, ceding of Taiwan front end is arranged some nearside dividers is set, nearside divider is connected with guard shield, guard shield two side lower parts are provided with plucks the fringe plate, plucks fringe plate bottom and is provided with combined type and plucks roller, and combined type is plucked roller and plucked the fringe transmission case and be connected, the guard shield rear end is connected with header frame, carries screw feeder to be fixed on the header frame.
Described enclosed hydrostatic pressure system is made up of engine assembly, walking variable pump, solenoid directional control valve, walking variable displacement motor, fuel tank, pressure piping filter, reduction box, engine assembly, walking variable pump, walking variable displacement motor, reduction box connect successively, and solenoid directional control valve connects the walking variable pump.
Combined type is plucked roll structure and is made up of roller point, bearing block, stem pulling section, clear assorted section, wherein on stem pulling section, along the circumferential direction be uniform-distribution with 6 long straight muscle, the rear of stem pulling section is clear assorted section, be welded with spiral helicine reinforcing bar on the clear assorted section, being close to reinforcing bar, to be screwed the cross section be trapezoidal rubber strip, and the stem pulling section front end is by bearing block stationary roll point.
Open type hydraulic system drives the workpiece motion, open type hydraulic system by engine assembly, duplex pump, duplex pump, fuel tank, radiator, return filter, multipath conversion valve, multipath conversion valve, multipath conversion valve, multipath conversion valve, pressure-gradient control valve/direction machine, turn to oil cylinder, fruit ear case oil cylinder, ceding of Taiwan oil cylinder, elevator motor, ceding of Taiwan motor, debarker motor, field-returning machine motor to form; Engine assembly drives duplex pump, duplex pump respectively, controls elevator motor, debarker motor, ceding of Taiwan motor, field-returning machine motor respectively by four multipath conversion valves again; Wherein a road of duplex pump connects pressure-gradient control valve/direction machine, and pressure-gradient control valve/direction machine control turns to oil cylinder to realize turning to function; Multiple directional control valve is controlled fruit ear case oil cylinder, taiwan cut off and landing oil cylinder, field-returning machine hoist cylinder respectively; Finally the fluid through four multipath conversion valves is back to fuel tank by return filter, radiator.
Described mainframe is welded by longeron, crossbeam, column, above the front end of mainframe, be provided with the cab legs connecting hole, below the front end of mainframe, be provided with the drive axle Connection Block, the back of drive axle Connection Block is a gear-box bracket, four engine holders of welding and hydraulic pump bearing above the middle front part of mainframe, four debarker bearings are welded on the postmedian top of mainframe, and the upper and lower of mainframe rear end is respectively equipped with fruit ear case connecting plate, steeraxle Connection Block and diesel oil block.
Described driver's cabin adopts tower structure, has welded ceding of Taiwan rotating shaft connecting plate and hydraulic oil container Connection Block on it respectively, and the above and below of driver's cabin is respectively equipped with connecting hole, and driver's cabin is connected by bolted with mainframe.
The structure of described straw cutting apparatus comprises field-returning machine body, drive pulley, negative pulley wheel, jackshaft and CD-ROM drive motor, and CD-ROM drive motor is connected with the driving drive pulley by jackshaft, and drive pulley is connected with negative pulley wheel by driving belt.
Compared with prior art, the beneficial effects of the utility model are:
(1) application of the enclosed of independent design hydrostatic (all-hydraulic) walking actuation techniques on the straw chopping and returning self-propelled corn reaping machine, it is the once initiative of China's corn harvesting machine industry, this system adopts the power resources of variable pump set amount motor cooperation as the facility running gear, greatly simplified the complexity of the transmission link and the implement structure of whole running gear, improve the reliability of facility work, realized electrodeless variable-speed in the facility walking process having improved the convenience in tractor driver's operating process by the flow that changes hydraulic oil simultaneously.
(2) the novel combined front portion of plucking the roller ceding of Taiwan of independent design can be taken corn ear and be carried backward, the fruit ear taken is during through compound clear assorted section of plucking the roller rear end, the removal of impurities section can be removed operation first to disconnected stalk on the fruit ear and bract, the secondary that so just can alleviate machine effectively draws the operating pressure of working links such as stem, wind-force are assorted clearly, peeling, reduces the pests occurrence rule of facility plugging fault.
(3) the agitator type bract dispatch mechanism of autonomous Design can take debarker the corn ear bract and discharges continuously to facility one side, and this mechanism cooperates with screen cloth, bract can be separated with the seed that wherein is mingled with, so that seed is reclaimed.The vibratory sieve row leaf mechanism that is furnished with on this mechanism and the existing similar facility compare have the efficient height, the anti-advantage of stopping up.
(4) hydraulic-driven is all adopted in the driving of each workpiece of facility.The hydraulic system of domestic existing maize harvesting machine all can only by oil cylinder to taiwan cut off and landing, facility turn to, fruit ear case upset etc. comparatively simply controls, and the product of this project is except that having above function, fluid motor-driven is all adopted in driving in main working parts such as the ceding of Taiwan, elevator, blower fan, debarker, bract dispatch mechanism, straw cutting apparatuss, promptly simplified transmission system, improve the facility reliability again, this technology belongs to initiative at home.
(5) increased hydraulic-driven reverses back and tells function initiatively, on the ceding of Taiwan of this machine and elevator, debarker, straw cutting apparatus, realized counter-rotating, make these facility that automatic clearing function be arranged, the realization of this function, when having changed the existing maize harvesting machine blockage phenomenon of present China, can only adopt labor cleaning's present situation, compare with labor cleaning's method, have safety, efficiently, rapidly, characteristics easily.
Description of drawings
Fig. 1 is a straw chopping and returning type maize harvesting machine front view
Fig. 2 is a straw chopping and returning type maize harvesting machine vertical view
Fig. 3 is a ceding of Taiwan vertical view
Fig. 4 is the mainframe front view
Fig. 5 is the mainframe vertical view
Fig. 6 is the cab legs front view
Fig. 7 is the cab legs left view
Fig. 8 is the field-returning machine vertical view
Fig. 9 is that combined type is plucked the roll shaft mapping
Figure 10 complete machine hydraulic scheme
1; the ceding of Taiwan 2; driver's cabin 3; engine 4; ear or transport device 5; impurities removal blower fan 6; debarker 7; row's leaf screw feeder 8; fruit ear case 9; walking chassis 10; straw cutting apparatus 11; walking gearbox 12; header frame 13; carry screw feeder 14; pluck fringe transmission case 15; combined type is plucked roller 16; pluck fringe plate 17; guard shield 18; nearside divider 19; drive axle Connection Block 20; longeron 21; gear-box bracket 22; engine holder 23; hydraulic pump bearing 24; debarker bearing 25; fruit ear case connecting plate 26; steeraxle Connection Block 27; diesel oil block 28; field-returning machine Connection Block 29; cab legs connecting hole 30; ceding of Taiwan rotating shaft connecting plate 31; hydraulic oil container Connection Block 32; field-returning machine body 33; CD-ROM drive motor 34; jackshaft 35; drive pulley 36; negative pulley wheel 37; roller point 38; bearing block 39; stem pulling section 40; clear assorted section 41; duplex pump 42; duplex pump 43; engine 44; variable pump 45; magnetic valve 46; pressure piping filter 47; variable displacement motor 48; walking gearbox 49; fuel tank 50; oil return filter core 51; heat radiator assembly 52; field-returning machine motor 53; ceding of Taiwan motor 54; debarker motor 55; elevator motor 56; taiwan cut off and landing oil cylinder 57; field-returning machine hoist cylinder 58; fruit ear case overturning oil cylinder 59; turn to oil cylinder 60; pressure-gradient control valve/direction machine 61; multiple directional control valve 62; multiple directional control valve 63; multiple directional control valve 64; multiple directional control valve 65; mainframe 66; seed recovery bin 67; the fruit ear distributor
Embodiment
See Fig. 1, Fig. 2; the straw chopping and returning self-propelled corn combined harvester comprises the ceding of Taiwan 1, driver's cabin 2, engine 3, ear or transport device 4, walking chassis 9, debarker 6, row's leaf screw feeder 7, seed recovery bin 66, fruit ear case 8, straw cutting apparatus 10 and walking gearbox 11.The ceding of Taiwan 1 is positioned at the grain header dead ahead, is used to extract fruit ear and carries fruit ear.Ear or transport device 4 is positioned at driver's cabin 2 belows, and the front end and the ceding of Taiwan 1 are joined, and rear end and fruit ear distributor 67 overlap joints are used for the fruit ear that the ceding of Taiwan 1 is taken is transported to fruit ear distributor 67, enter debarker 6 then and carry out peeling.Debarker 6 is positioned at the car load middle and upper part, is used to divest the fruit ear bract, and the fruit ear after the peeling is delivered to fruit ear case 8.Fruit ear distributor 67 is between elevator 4 and debarker 6 assemblings, and the fruit ear that is used for that elevator 4 is transported is assigned to the peeling rollers of debarker 6 equably.Lower end in elevator 4 outlets is provided with the impurities removal blower fan, is used to remove stem stalk and bract.Be provided with row's leaf screw feeder 7 and seed recovery bin 66 in debarker 6 bottoms.Fruit ear case 8 is the self-unloading tanker, is positioned at the car load rear portion, is used to store the usefulness of unloading.Engine 3 is placed on elevator 4 bottoms, is the power source that drives workpiece and ground-engaging element.Walking gearbox 11 is positioned at the preceding bottom on walking chassis 9, and straw cutting apparatus 10 is fixed on the middle and lower part on walking chassis 9.
The ceding of Taiwan 1 adopts combined type to pluck roll structure, as shown in Figure 3, the structure of the ceding of Taiwan 1 comprises header frame 12, plucks fringe plate 16, combined type is plucked roller 15, rice-pulling chain, pluck fringe transmission case 14, carry screw feeder 13, CD-ROM drive motor, nearside divider 18, guard shield 17, ceding of Taiwan front end is arranged some nearside dividers 18 is set, nearside divider 18 is connected with guard shield 17,17 liang of side lower parts of guard shield are provided with plucks fringe plate 16, plucks fringe plate 16 bottoms and is provided with combined type and plucks roller 15, and combined type is plucked roller 15 and plucked fringe transmission case 14 and be connected; Guard shield 17 rear ends are connected with header frame 12, carry screw feeder 13 to be fixed on the header frame 12.The driving force of CD-ROM drive motor output by pluck fringe transmission case 14 speed changes, five tunnel outputs are divided in the commutation back, drive the rice-pulling chain drive sprocket respectively, combined type is plucked roller 15 and carried screw feeder 13 rotary works.Each workpiece is fastenedly connected by bolt and header frame 12, and is connected with cab legs with mainframe 65 with oil cylinder by rotating shaft.
As Fig. 4, shown in Figure 5, mainframe 65 is welded by longeron 20, crossbeam, column, above the front end of mainframe 65, be provided with cab legs connecting hole 29, below the front end of mainframe 65, be provided with drive axle Connection Block 19, the back of drive axle Connection Block is a gear-box bracket 21, four engine holders 22 of welding and hydraulic pump bearing 23 above the middle front part of mainframe 65, four debarker bearings 24 are welded on the postmedian top of mainframe 65, and the upper and lower of mainframe 65 rear ends is respectively equipped with fruit ear case connecting plate 25, steeraxle Connection Block 26 and diesel oil block 27.
Driver's cabin adopts tower structure, as Fig. 6, shown in Figure 7, has welded ceding of Taiwan rotating shaft connecting plate 30 and hydraulic oil container Connection Block 31 on it respectively, and the above and below of driver's cabin is respectively equipped with connecting hole, and driver's cabin and mainframe 65 are connected by bolted.CD-ROM drive motor drives drive pulley by jackshaft and rotates, and drive pulley drives negative pulley wheel and rotor rotary work by driving belt.
As shown in Figure 8, the structure of straw cutting apparatus 10 comprises field-returning machine body 32, drive pulley 35, negative pulley wheel 36, jackshaft 34 and CD-ROM drive motor 33, CD-ROM drive motor 33 is connected with driving drive pulley 35 by jackshaft 34, and drive pulley 35 is connected with negative pulley wheel 36 by driving belt.
Combined type is plucked roll structure as shown in Figure 9, form by roller point 37, bearing block 38, stem pulling section 39, clear assorted section 40, wherein on stem pulling section 39, along the circumferential direction be uniform-distribution with 6 long straight muscle, the rear of stem pulling section is clear assorted section 40, be welded with spiral helicine reinforcing bar on the clear assorted section 40, being close to reinforcing bar, to be screwed the cross section be trapezoidal rubber strip, and stem pulling section 39 front ends are by bearing block 38 stationary roll points 37.
On stem pulling section 39, along the circumferential direction be uniform-distribution with 6 long straight muscle, its effect is to spur downwards entering two maize straws of plucking between the fringe, corn ear terrain clearance on the stalk is constantly descended, when fruit ear with pluck that fringe top installs pluck the fringe plate and contact the time, by impulsive force fruit ear is taken, and carried backward by rice-pulling chain.
The rear of stem pulling section 39 is clear assorted section 40, is welded with spiral helicine reinforcing bar on the clear assorted section 40, and being close to reinforcing bar, to be screwed the cross section be trapezoidal rubber strip.Corn ear that the fringe plate takes is carried backward and (plucking fringe plate length equates with the stem pulling section distance by plucking the fringe plate fully when plucking, pluck the fringe plate in nothing above the clear assorted section) after, can go up the spiral rubber reinforcement with clear assorted section contacts, by about pluck roller the friction effect with rubber of relatively rotating, the excision of foreign material such as disconnected stalk that can will link to each other and bract with fruit ear.Thereby the operating pressure of the secondary that alleviates machine effectively draws working links such as stem, wind-force are assorted clearly, peeling reduces the pests occurrence rule of facility plugging fault.
As shown in figure 10, the enclosed hydrostatic pressure system is made up of engine assembly 43, walking variable pump 44, solenoid directional control valve 45, walking variable displacement motor 47, fuel tank 49, pressure piping filter 46, reduction box 48, engine assembly 43, walking variable pump 44, walking variable displacement motor 47, reduction box 48 connect successively, and solenoid directional control valve 45 connects walking variable pump 44.Engine assembly 43 runnings drive 44 work of walking variable pump, and driving walking variable displacement motor 47 drives walking reduction box 48 and rotates, and car load is moved forward.Control by 45 pairs of walkings of solenoid directional control valve variable pump 44 realizes skidding.
Open type hydraulic system drives the workpiece motion, open type hydraulic system by engine assembly 43, duplex pump 41, duplex pump 42, fuel tank 49, radiator 51, return filter 50, multipath conversion valve 21, multipath conversion valve 22, multipath conversion valve 23, multipath conversion valve 24, pressure-gradient control valve/direction machine 60, turn to oil cylinder 59, fruit ear case oil cylinder 58, ceding of Taiwan oil cylinder 56, elevator motor 55, ceding of Taiwan motor 53, debarker motor 54, field-returning machine motor 52 to form.Engine assembly 43 runnings drive duplex pump 41 and duplex pump 42 work respectively, make elevator motor 55, debarker motor 54, ceding of Taiwan motor 53,52 runnings of field-returning machine motor reach its work purpose respectively by 4 multipath conversion valve controls then.Duplex pump 41 is one tunnel connection pressure-gradient control valve/direction machine 60 wherein, and pressure-gradient control valve/direction machine 60 controls turn to oil cylinder 59; Pressure-gradient control valve/direction machine 60 also connects multipath conversion valve 61, and multipath conversion valve 61 control taiwan cut off and landing oil cylinders 56, field-returning machine hoist cylinder 57, fruit ear case oil cylinder 58 and elevator motor 54 make its work; The logical return filter 50 of hydraulic oil, radiator 51 through four multiple directional control valves are got back to fuel tank.