CN201292372Y - Blast furnace full-wind opening convolution section sampler - Google Patents

Blast furnace full-wind opening convolution section sampler Download PDF

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Publication number
CN201292372Y
CN201292372Y CNU2008201618069U CN200820161806U CN201292372Y CN 201292372 Y CN201292372 Y CN 201292372Y CN U2008201618069 U CNU2008201618069 U CN U2008201618069U CN 200820161806 U CN200820161806 U CN 200820161806U CN 201292372 Y CN201292372 Y CN 201292372Y
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China
Prior art keywords
sampling
sampler
blast furnace
water
air port
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Expired - Fee Related
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CNU2008201618069U
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Chinese (zh)
Inventor
倪立
李小松
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Shanghai Meishan Iron and Steel Co Ltd
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Shanghai Meishan Iron and Steel Co Ltd
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Priority to CNU2008201618069U priority Critical patent/CN201292372Y/en
Application granted granted Critical
Publication of CN201292372Y publication Critical patent/CN201292372Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a blast furnace full blast tuyere raceway sampler belonging to the technical field of detection apparatus for smelting. The sampler comprises a sampling pony truck arranged on a trackway, wherein a sampling rod and a bug dust collection tank are supported on the sampling pony truck; the sampling rod comprises a sampling pipe at the center and a cooling water way at the periphery, the front end of the sampling pipe is provided with a heat resisting detection head, and the rear end of the sampling pipe is connected with the inlet of the bug dust collection tank by an air intake control electromagnetic valve; and the outlet of the bug dust collection tank is connected with a sampling rubber sack by an air-out control electromagnetic valve. The utility model can avoid danger caused by the hand sampling operation; and with the assistance of the cooling water way, the utility model prolongs the service life of the detection head and the sampling rod, thereby being beneficial to the standardized sampling operation, reducing the labor intensity of operating staff, and greatly increasing the working efficiency.

Description

District's sampler circles round in blast furnace full blast air port
Technical field
The utility model relates to a kind of blast furnace sampler that the district uses that circles round that detects, and especially a kind of blast furnace full blast air port district's sampler that circles round belongs to smelt and detects the utensil technical field.
Background technology
Understand according to the applicant, blast furnace adopts the briquet replacing coke method of coal injection can save the metallurgical coke resource, reduces the environmental pollution that brings because of coking, therefore has bright development prospect.In the practice, how can reach economic coal injection, improve the substitution rate of coal, must fully understand the combustion case that coal dust circles round and distinguishes before the air port.
When prior art was carried out the air port sampling at small furnace, below the blast 150kPa, wind-warm syndrome was less than 1000 ℃, and the hand sampling operation easier is little.But the district of circling round before the air port during blast furnace ordinary production is in high temperature, high pressure conditions, and equipment is difficult to stop in this zone for a long time, so its air port sampling can only carry out under the damping down state usually, and the result can only obtain the coke data before the static air port.Because blast furnace stops coal injection before damping down, therefore can not get unburned coal powder, can only infer that blast furnace circles round distinguish the combustion efficacy of coal injection before the air port by the unburned coal powder that contains that outer gravitational dust collection ash of stove and coal gas wash down in the gas ash.
The utility model content
The purpose of this utility model is: at the problem that above prior art exists, propose a kind of blast furnace full blast air port that can finish sampling operation under landscape condition endlessly district's sampler that circles round, thereby obtain coke data before the required air port
In order to reach above purpose, blast furnace full blast of the present utility model air port circle round the district sampler comprise arrangement sampling dolly in orbit, described sampling dolly upper support thief rod and dust collection jar, described thief rod is made of the stopple coupon and the peripheral cooling water channel at center, the front end of described stopple coupon is high temperature resistant gauge head, the rear end connects the import of dust collection jar by SCS Air Suction Control Solenoid, and the outlet of described dust collection jar accesses the sample rubber bag by the control magnetic valve of giving vent to anger.
Need to use blast furnace full blast air port to circle round district's sampler when carrying out the air port sampling, along the track sample dolly of keeping forging ahead, make high temperature resistant gauge head stretch into the district of circling round of blast-furnace tuyere, open inlet, outlet control magnetic valve, after the rubber bag expansion, the sampling air-flow enters the dust collection jar through stopple coupon, thereby can finish required sampling under the situation of damping down not.Afterwards, close inlet, outlet and control magnetic valve, Pulverized Coal Combustion Products such as the gas in the district of circling round that can will collect and unburned coal powder are by test gas chamber chemical analysis and physics micro-ore deposit facies analysis, and the grasp coal dust circles round before the air port and distinguishes the incendiary behavioural information.
The utility model can be avoided the danger of hand sampling operation, simplifies procedures, and simultaneously by cooling water channel, improves the work-ing life of gauge head and thief rod, helps the stdn sampling operation, alleviates labor intensity of operating personnel, increases substantially working efficiency.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described.
Fig. 1 is the user mode structural representation of an embodiment of the utility model.
Fig. 2 is the structure for amplifying synoptic diagram of thief rod among Fig. 1.
The component name of number designation correspondence is called among the above figure: the distance 1 in the district of circling round, circle round and distinguish 2, the soft district 3 of outer coke, tuyere small sleeve 4, overlap 5 in the air port, tuyere big sleeve 6, cupola well furnace lining 7, cupola well cooling stave 8, air-supply blowpipe 9, special inspection hole cover 10, air-supply belly pipe 11, air-supply bustle pipe 12, tuyere platform 13, thief rod 14, high temperature resistant gauge head 15, the fixed chuck 16 of air port thief rod, high pressure water rising pipe union 17, high pressure water water inlet pipe union 18, stopple coupon nitrogen control magnetic valve 19, stopple coupon gas mixture pipeline 20, thief rod location pulley 21, the two-way windlass 22 of sampling dolly, sampling dolly 23, sampling track 24, sampling track-frame adjustment height screw mandrel group 25, sampling dust collection canister incoming gas control magnetic valve 26, sampling dust collection jar is given vent to anger and is controlled magnetic valve 27, sampling rubber bag 28, dust collection jar 29, stopple coupon 30 manages 31 in the water cooling, high temperature gauge head refractory materials 32, high temperature gauge head connecting fiber bar and thief rod nut 33, sampling duct 34 on the high temperature gauge head, water coolant inner channel 35, the outer water channel 36 of water coolant, magnetic valve carriage 39, fixed telltale mark slide block 40 on the sampling track-frame, the scale 41 on the sampling dolly, sampler operator's console 42.
Embodiment
Embodiment one
District's sampler is circled round as depicted in figs. 1 and 2 in the blast furnace full blast air port of present embodiment, comprises the sampling dolly 23 that is placed on the sampling track 24.The two-way windlass 22 that is controlled by sampler operator's console 43 is equipped with in this sampling dolly bottom, therefore can control sampling dolly 23 as required and advance and retreat along track.Sampling dolly 23 upper supports have thief rod 14 and dust collection jar 29.The center of thief rod 14 is stopple coupons 30, and the periphery of stopple coupon 30 is respectively to form in the water cooling of water coolant inner channel 35 to manage 31, and the water cooling outer tube that forms the outer water channel 36 of water coolant.Water coolant inner channel 35 is communicated with at the front end of stopple coupon 30 with the outer water channel 36 of water coolant, and the rear end is respectively by high pressure water water inlet pipe union 18 and high pressure water rising pipe union 17 external high pressure waters, thereby the formation circulating water flow plays the water cooling effect to thief rod.The front end of stopple coupon 30 is high temperature resistant gauge head 15, and the rear end connects the import of dust collection jar 29 by SCS Air Suction Control Solenoid 26, and the outlet of this dust collection jar accesses sample rubber bag 28 by the control magnetic valve 27 of giving vent to anger.
Sampling track 24 front end fixed triangle supports, this A-frame forms kinematic pair by the thief rod location pulley 21 of upper end with thief rod 14, thereby thief rod is played the effect of supplemental support.In addition, the nitrogen joint by nitrogen solenoid control valve 19 is equipped with in the rear end of stopple coupon 14, is used for external nitrogen, in case of necessity stopple coupon is purged.When beginning to take a sample, open blast-furnace tuyere inspection hole cover 10, making two-way windlass 22 drive sampling dolly 23 by operation sampler operator's console 42 advances along track, thief rod on the sampling dolly stretches into blast-furnace tuyere, send high pressure water cooling thief rod, the SCS Air Suction Control Solenoid 26 of controlled opening dust collection jar and the control magnetic valve 27 of giving vent to anger carry out gas and diffuse the collection dust again.Wait to circle round Pulverized Coal Combustion Products such as the gas in district and unburned coal powder by the stopple coupon 30 in air port sampling gauge head 15, the thief rod, enter sampling dust collection jar 29 by SCS Air Suction Control Solenoid 26, and diffuse by the control magnetic valve 27 of giving vent to anger.Afterwards, take off the sample of each point.Sampling is withdrawed from the sampling dolly after finishing, and closes air port inspection hole cover 10, and closes each magnetic valve, stops sending high pressure water, unloads each dust collection jar 29 and sampling rubber bag 28, the sample censorship, and gross sample finishes.
Facts have proved, the sampler of present embodiment can be realized blast furnace, and (volume is greater than 1000m3, blast 290~300kPa, 1200~1230 ℃ of wind-warm syndrome) not damping down sampling, switching operation is carried out on operator's console fully, by advancing of Long-distance Control sampler, move back switch with valve, avoided sampling operation danger over against blast-furnace tuyere, simplified schedule of operation, shorten the time that thief rod stops simultaneously in stove, improved the work-ing life of high temperature resistant gauge head and thief rod, help the stdn sampling operation, and by the sampling semi-automatic operation, alleviated labor intensity of operating personnel, increased substantially working efficiency.

Claims (6)

1. district's sampler circles round in a blast furnace full blast air port, it is characterized in that: comprise arrangement sampling dolly in orbit, described sampling dolly upper support thief rod and dust collection jar, described thief rod is made of the stopple coupon and the peripheral cooling water channel at center, the front end of described stopple coupon is high temperature resistant gauge head, the rear end connects the import of dust collection jar by SCS Air Suction Control Solenoid, and the outlet of described dust collection jar accesses the sample rubber bag by the control magnetic valve of giving vent to anger.
2. the blast furnace full blast according to claim 1 air port district's sampler that circles round is characterized in that: the periphery of described stopple coupon is respectively to form in the water cooling of water coolant inner channel to manage, and the water cooling outer tube that forms the outer water channel of water coolant.
3. district's sampler circles round in blast furnace full blast according to claim 2 air port, it is characterized in that: described water coolant inner channel is communicated with at the front end of stopple coupon (30) with the outer water channel of water coolant, and the rear end is respectively by union of high pressure water water inlet pipe and the external high pressure water of high pressure water rising pipe union.
4. the blast furnace full blast according to claim 3 air port district's sampler that circles round is characterized in that: described track front end fixed triangle support, described A-frame is by the thief rod location pulley and thief rod formation kinematic pair of upper end.
5. the blast furnace full blast according to claim 4 air port district's sampler that circles round, it is characterized in that: the nitrogen joint by nitrogen solenoid control valve also is equipped with in the rear end of described stopple coupon.
6. the blast furnace full blast according to claim 5 air port district's sampler that circles round, it is characterized in that: the two-way windlass that is controlled by the sampler operator's console is equipped with in described sampling dolly bottom.
CNU2008201618069U 2008-10-13 2008-10-13 Blast furnace full-wind opening convolution section sampler Expired - Fee Related CN201292372Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201618069U CN201292372Y (en) 2008-10-13 2008-10-13 Blast furnace full-wind opening convolution section sampler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNU2008201618069U CN201292372Y (en) 2008-10-13 2008-10-13 Blast furnace full-wind opening convolution section sampler

Publications (1)

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CN201292372Y true CN201292372Y (en) 2009-08-19

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102443667A (en) * 2011-12-07 2012-05-09 首钢总公司 Tuyere raceway sampling and measuring device
CN103361457A (en) * 2012-03-27 2013-10-23 上海梅山钢铁股份有限公司 Machine for sampling coke in rotating area of blast furnace tuyere

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102443667A (en) * 2011-12-07 2012-05-09 首钢总公司 Tuyere raceway sampling and measuring device
CN102443667B (en) * 2011-12-07 2013-04-17 首钢总公司 Tuyere raceway sampling and measuring device
CN103361457A (en) * 2012-03-27 2013-10-23 上海梅山钢铁股份有限公司 Machine for sampling coke in rotating area of blast furnace tuyere
CN103361457B (en) * 2012-03-27 2015-03-18 上海梅山钢铁股份有限公司 Machine for sampling coke in rotating area of blast furnace tuyere

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090819

Termination date: 20161013

CF01 Termination of patent right due to non-payment of annual fee