CN201291333Y - Spiral bevel gear digital control lapping device - Google Patents

Spiral bevel gear digital control lapping device Download PDF

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Publication number
CN201291333Y
CN201291333Y CNU2008201434703U CN200820143470U CN201291333Y CN 201291333 Y CN201291333 Y CN 201291333Y CN U2008201434703 U CNU2008201434703 U CN U2008201434703U CN 200820143470 U CN200820143470 U CN 200820143470U CN 201291333 Y CN201291333 Y CN 201291333Y
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driven
main shaft
driving
box
ball screw
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沈凤美
柴宝连
王威
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Tianjin No 1 Machine Tool Works
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Tianjin No 1 Machine Tool Works
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Abstract

The utility model discloses a numerical-control spiral bevel gear lapping machine. The machine comprises a lathe body, an upright post, a driving case, a driven case and a numerical-control system, wherein a driving guide rail and a driven guide rail are arranged on the lathe body; the upright post is arranged on the driving guide rail; an automatic moving mechanism is arranged between the bottom of the upright post and the lathe body; the driving case is laterally hung at the lateral surface of the upright post, and an automatic moving mechanism is arranged at the bottom of the driving case; the driven case is arranged on the driven guide rail of the lathe body, and an automatic moving mechanism is arranged between the bottom of the driven case and the lathe body; the driving case and the driven case are respectively provided with a driving main shaft and a driven main shaft, and the inner holes of the driving main shaft and the driven main shaft are respectively provided with a driving gear and a driven gear. The machine has the beneficial effects that the structure is compact, and the operator can access a workpiece to the utmost extent; the automatic gear recognition is realized and the installation distance and the lateral gap of the bevel gear pair are adjusted; by adopting the electrical main shaft technology, the zero transmission of the revolving of the two main shafts, thereby improving the speed, keeping the dynamic stability when in high speed, and improving the production efficiency.

Description

一种弧齿锥齿轮数控研齿机 A CNC grinding machine for spiral bevel gears

技术领域 technical field

本实用新型涉及是锥齿轮副数控研齿机,特别涉及的是一种弧齿锥齿轮数控研齿机。The utility model relates to a bevel gear pair numerical control gear grinding machine, in particular to a spiral bevel gear numerical control gear grinding machine.

背景技术 Background technique

数控弧齿锥齿轮研齿机用于高速、精确地研磨弧齿锥齿轮和准双曲面齿轮,其目的是修正齿轮热处理的变形,提高齿面光洁度,改善接触区位置和大小,达到传动平稳、降低噪音和提高承载的能力。加工方法是将一对锥齿轮安装在研齿机的两个对应主轴上,并保持一定侧隙,同时研大、小轮轴向及偏置距三个方向高速微量抖动,在大轮轴上施加2~50Nm制动力矩,并在两轮啮合点上加一定流量及压力的研磨液,如此研磨直到齿面变白、接触区达到要求为止。The CNC spiral bevel gear grinding machine is used for high-speed and precise grinding of spiral bevel gears and hypoid gears. Its purpose is to correct the deformation of the gear heat treatment, improve the tooth surface finish, improve the position and size of the contact area, and achieve stable transmission. Reduce noise and improve carrying capacity. The processing method is to install a pair of bevel gears on the two corresponding main shafts of the gear grinding machine, and maintain a certain side clearance, and at the same time grind the large and small wheels in the axial direction and offset distance. ~50Nm braking torque, and add a certain flow rate and pressure of grinding fluid to the meshing point of the two wheels, and grind until the tooth surface turns white and the contact area meets the requirements.

现有技术中锥齿轮副研齿机床,其结构主要包括有:床身、滑板、小轮主轴箱、大轮主轴箱、液压系统及加载装置、气动装置、研磨液供给装置及电气控制部分;小轮主轴箱垂直安装并固定不动,采用主轴电机通过皮带轮驱动主动主轴转动。大轮主轴箱安装在大轮箱内部,通过安装在大轮箱侧面的调整滑板上的伺服电机驱动蜗轮付、滚珠丝杠使丝杠作直线运动推动从动箱作研齿所需的大齿轮(即从动轮)垂直于小齿轮(即主动轮)轴线方向的运动、小齿轮轴向运动、大齿轮轴向运动。大轮主轴箱侧挂在调整滑板上,手动丝杠副使调整滑板垂直移动实现主动轮安装距的调整。通过油缸使大轮箱带着从动箱一起做大进大退,手动大轮箱后边的手轮调整从动轮的安装距。大轮箱前进到位后用碟簧加紧。加载方式采用液压马达通过比例阀和比例放大器加载。The structure of the prior art bevel gear grinding machine tool mainly includes: bed, slide plate, small wheel headstock, large wheel headstock, hydraulic system and loading device, pneumatic device, grinding liquid supply device and electrical control part; The small wheel spindle box is vertically installed and fixed, and the spindle motor is used to drive the active spindle to rotate through the belt pulley. The big wheel spindle box is installed inside the big wheel box, and the servo motor installed on the adjustment slide plate on the side of the big wheel box drives the worm gear and the ball screw to make the screw move in a straight line to push the driven box to make the big gear required for grinding teeth. (that is, driven wheel) movement perpendicular to the axis direction of the pinion (ie, driving wheel), the axial movement of the pinion, and the axial movement of the large gear. The main wheel headstock is hung on the adjustment slide plate, and the manual screw pair makes the adjustment slide plate move vertically to adjust the installation distance of the driving wheel. Through the oil cylinder, the large wheel box and the driven box can move forward and backward together, and the hand wheel behind the large wheel box can be used to adjust the installation distance of the driven wheel. After the big wheel box advances in place, it is tightened with a disc spring. The loading method adopts a hydraulic motor to load through a proportional valve and a proportional amplifier.

上述现有技术弧齿锥齿轮研齿机存在如下其缺陷:1.机床结构复杂,零件多,制造及装配难度大,难调整,易出现故障。2.齿轮安装距手动调整,误差较大。3.皮带传动,大、小轮主轴有丢转现象,反力矩不精确,影响加工质量4.自动化程度低,效率低。5.劳动强度大。The above-mentioned prior art spiral bevel gear grinding machine has the following defects: 1. The machine tool has a complex structure, many parts, difficult manufacturing and assembly, difficult adjustment, and prone to failure. 2. The gear installation distance is manually adjusted, and the error is large. 3. Belt drive, large and small wheel spindles have lost rotation, and the reaction torque is not accurate, which affects the processing quality 4. Low degree of automation and low efficiency. 5. High labor intensity.

发明内容 Contents of the invention

本实用新型的目的在于克服上述技术的不足,提供一种全自动90°安装弧齿锥齿轮副各种参数的,并通过电气控制使电机对主轴直接加载,保持高速研磨时的动力稳定性,接触区的位置和大小可控,结构简单紧凑,占地面积小,效率高的一种弧齿锥齿轮数控研齿机。The purpose of this utility model is to overcome the deficiencies of the above-mentioned technologies, to provide a fully automatic 90° installation of various parameters of the spiral bevel gear pair, and to directly load the motor to the main shaft through electrical control, so as to maintain the dynamic stability during high-speed grinding. The position and size of the contact area can be controlled, the structure is simple and compact, the occupied area is small, and the efficiency is high.

解决上述技术问题的技术方案是:一种弧齿锥齿轮数控研齿机,该弧齿锥齿轮数控研齿机包括:床身、立柱、主动箱、从动箱、数控系统;在床身上设置有互为90°的主动导轨和从动导轨,所述立柱设置在床身上的主动导轨上,在立柱底部与床身之间设置有沿主动导轨移动的自动移动机构;主动箱侧挂在立柱侧面,主动箱底部设置有能沿立柱侧面垂直方向移动的自动移动机构;所述从动箱设置在床身上的从动导轨上,从动箱的底部与床身之间设置有沿从动导轨移动的自动移动机构;主动箱和从动箱分别设置有相互垂直水平放置的主动主轴和从动主轴,主动主轴和从动主轴的内孔分别安装被研磨主动齿轮的主动齿轮芯轴和从动齿轮的从动齿轮芯轴;主动主轴和从动主轴分别与安装在主动箱和从动箱内部的电机直接连接并由其驱动。The technical solution to solve the above technical problems is: a spiral bevel gear CNC gear grinding machine, the spiral bevel gear CNC gear grinding machine includes: bed, column, driving box, driven box, numerical control system; set on the bed There are active guide rails and driven guide rails at 90° to each other. The column is set on the active guide rail on the bed, and an automatic moving mechanism is set between the bottom of the column and the bed to move along the active guide rail; the side of the active box is hung on the column On the side, the bottom of the active box is provided with an automatic moving mechanism that can move vertically along the side of the column; The moving automatic movement mechanism; the driving box and the driven box are respectively provided with a driving main shaft and a driven main shaft placed vertically and horizontally, and the inner holes of the driving main shaft and the driven main shaft are respectively installed with the driving gear mandrel and the driven gear of the ground driving gear. The driven gear mandrel of the gear; the driving main shaft and the driven main shaft are respectively directly connected to and driven by the motors installed inside the driving box and the driven box.

本实用新型的有益效果是:本实用新型由安装在互为90°的床身上两个数控轴实现水平方向自动移动机构和安装在立柱上实现垂直方向的自动移动机构,实现三个相互垂直方向的直线运动;安装在主、从动箱内的内置电机驱动主轴旋转完成对轴交角呈90°的弧齿锥齿轮副安装距、接触面及研齿运动齿轮副啮合及加载。本实用新型解决了锥齿轮研齿过程的自动认齿、自动啮合及调整侧隙及加载及扭矩显示、按设定程序运动的自动检测并补偿,成为锥齿轮副加工的最终序。具体优点是:The beneficial effects of the utility model are: the utility model realizes three mutual perpendicular directions by two numerical control axes installed on the bed at 90° to each other to realize the automatic movement mechanism in the horizontal direction and the automatic movement mechanism installed on the column to realize the vertical direction. The linear motion; the built-in motor installed in the main and driven boxes drives the main shaft to rotate to complete the installation distance of the spiral bevel gear pair with an angle of 90° to the shaft, the contact surface and the meshing and loading of the grinding motion gear pair. The utility model solves the problems of automatic tooth recognition, automatic meshing and adjustment of backlash, loading and torque display, automatic detection and compensation of movement according to the set program in the bevel gear grinding process, and becomes the final sequence of bevel gear secondary processing. The specific advantages are:

1.机床结构紧凑,占地面积小,操作者能最大限度地接近工件。1. The machine tool has a compact structure and a small footprint, allowing the operator to get close to the workpiece as much as possible.

2.可自动认齿并调整锥齿轮副的安装距及侧隙。2. It can automatically recognize the teeth and adjust the installation distance and backlash of the bevel gear pair.

3.采用电主轴技术,实现两个主轴回转的零传动,可提高速度并保持在高速驶的动力稳定性。3. The electric spindle technology is adopted to realize the zero transmission of the rotation of the two spindles, which can increase the speed and maintain the dynamic stability at high speed.

4.明显提高生产效率。4. Significantly improve production efficiency.

附图说明 Description of drawings

图1是本实用新型立体结构外形示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model;

图2是图1中主动箱剖视图;Fig. 2 is a sectional view of the active box in Fig. 1;

图3a是图1中从动箱剖视图及自动移动结构示意图;Fig. 3 a is a sectional view of the driven box and a schematic diagram of the automatic movement structure in Fig. 1;

图3b是图3a中A-A旋转180度局部剖视图;Fig. 3b is a 180-degree partial cross-sectional view of A-A in Fig. 3a;

图3c是图3a的B-B旋转180度局部剖视图;Fig. 3c is a 180-degree partial cross-sectional view of B-B of Fig. 3a;

图3d是图3a的A向局部视图;Fig. 3d is a partial view of A direction of Fig. 3a;

图3e是图3d中C-C局部剖视图;Figure 3e is a partial sectional view of C-C in Figure 3d;

图4是立柱及自动移动结构剖视图;Fig. 4 is a sectional view of the column and the automatic moving structure;

图5.被研磨的锥齿轮副及其芯轴示意视图。Figure 5. Schematic view of a ground bevel gear pair and its mandrel.

《附图中序号说明》"Description of Serial Numbers in the Attached Drawings"

100:床身100: bed

101:主动导轨;      102:从动导轨101: active guide rail; 102: driven guide rail

200:主动箱200: active box

201:主动主轴        202:滑套        203:主动箱体201: Active spindle 202: Sliding sleeve 203: Active box

204:气缸            205:推杆        206:气缸204: Cylinder 205: Push rod 206: Cylinder

207:拉杆            208:法兰盘      209:碟簧207: Tie rod 208: Flange 209: Disc spring

210:冷却水套        211:螺钉        212:法兰盘210: cooling water jacket 211: screw 212: flange

213:电机            214:弹性套      215:电机外套213: Motor 214: Elastic sleeve 215: Motor jacket

216:法兰盘          217:活塞        218:活塞216: Flange 217: Piston 218: Piston

300:从动箱300: driven box

301:从动主轴        302:拉杆        303:法兰盘301: Driven spindle 302: Pull rod 303: Flange

304:冷却水套        305:弹性套      306:从动箱体304: cooling water jacket 305: elastic sleeve 306: driven box

307:推杆            308:电机外套    309:气缸307: Push rod 308: Motor jacket 309: Cylinder

310:气缸            311:活塞        312:活塞310: Cylinder 311: Piston 312: Piston

313:法兰盘          314:电机        315:法兰盘313: Flange 314: Motor 315: Flange

316:螺钉            317:碟簧        318:伺服电机316: screw 317: disc spring 318: servo motor

319:轴承座          320:联轴器      321:滚珠丝杠副319: Bearing seat 320: Coupling 321: Ball screw pair

322:滚珠丝杠螺母    323:导向销      324:活塞322: Ball screw nut 323: Guide pin 324: Piston

325:弹簧            326:气缸        327:法兰盘325: Spring 326: Cylinder 327: Flange

328:接近开关        329:轴承        330:垫圈328: Proximity switch 329: Bearing 330: Washer

331:垫圈            332:螺母        333:螺钉331: Washer 332: Nut 333: Screw

334:管接头          335:螺钉        336:螺钉334: pipe joint 335: screw 336: screw

337:接近开关支架337: Proximity switch bracket

400:立柱400: column

401:伺服电机        402:联轴器      403:螺母401: Servo motor 402: Coupling 403: Nut

404:轴承            405:螺钉        406:轴承座404: Bearing 405: Screw 406: Bearing seat

407:滚珠丝杠副      408:螺钉        409:平衡气缸407: Ball screw pair 408: Screw 409: Balance cylinder

410:螺钉            411:螺母        412:过渡接头410: screw 411: nut 412: transition joint

413:螺母            414:关节轴承    415:螺母413: Nut 414: Joint bearing 415: Nut

416:立柱            417:伺服电机    418:联轴器416: Column 417: Servo motor 418: Coupling

419:螺母            420:垫圈        421:垫圈419: Nut 420: Washer 421: Washer

422:轴承            423:滚珠丝杠副  424:螺母座422: Bearing 423: Ball screw pair 424: Nut seat

425:轴承座          426:垂直导轨    427:滚珠丝杠螺母425: Bearing seat 426: Vertical guide rail 427: Ball screw nut

501:主动齿轮芯轴    502:从动齿轮芯轴501: Driving gear mandrel 502: Driven gear mandrel

503:主动齿轮        504:从动齿轮503: driving gear 504: driven gear

具体实施方式 Detailed ways

下面结合附图对本实用新型的实施例进一步详述。Embodiments of the utility model are described in further detail below in conjunction with the accompanying drawings.

如图1所示,本实用新型提供一种弧齿锥齿轮数控研齿机,该数控锥齿轮研齿机包括:床身100、立柱400、主动箱200、从动箱300、数控系统(图未示);在床身100上设置有互为90°的主动导轨101和从动导轨102。As shown in Figure 1, the utility model provides a spiral bevel gear CNC gear grinding machine, the CNC bevel gear grinding machine includes: bed 100, column 400, driving box 200, driven box 300, numerical control system (Fig. not shown); the bed 100 is provided with a driving guide rail 101 and a driven guide rail 102 at 90° to each other.

所述立柱400设置在床身100上的主动导轨101上,在立柱400底部与床身100之间设置有沿主动导轨101移动的自动移动机构;主动箱200侧挂在立柱400侧面,主动箱200底部设置有能沿立柱400侧面垂直方向移动的自动移动机构;所述从动箱300设置在床身100上的从动导轨102上,从动箱300的底部与床身100之间设置有沿从动导轨102移动的自动移动机构;主动箱200和从动箱300分别设置有相互垂直水平放置的主动主轴201和从动主轴301,主动主轴201和从动主轴301的内孔分别安装被研磨主动齿轮503的主动齿轮芯轴501和从动齿轮504的从动齿轮芯轴502;主动主轴201和从动主轴301分别与安装在主动箱200和从动箱300内部的电机213、电机314直接连接并由其驱动。The column 400 is arranged on the active guide rail 101 on the bed 100, and an automatic movement mechanism that moves along the active guide rail 101 is arranged between the bottom of the column 400 and the bed 100; the active box 200 is hung on the side of the column 400, and the active box The bottom of the 200 is provided with an automatic movement mechanism that can move vertically along the side of the column 400; the driven box 300 is arranged on the driven guide rail 102 on the bed 100, and a An automatic moving mechanism that moves along the driven guide rail 102; the driving box 200 and the driven box 300 are respectively provided with a driving main shaft 201 and a driven main shaft 301 placed vertically and horizontally to each other, and the inner holes of the driving main shaft 201 and the driven main shaft 301 are installed respectively. Grinding the driving gear mandrel 501 of driving gear 503 and the driven gear mandrel 502 of driven gear 504; Connect directly and be driven by it.

如图1、图4所示,所述在立柱400底部与床身100之间设置有沿主动导轨101移动的自动移动机构包括:伺服电机417、连接伺服电机的滚珠丝杠副423、滚珠丝杠副连接立柱400底部的螺母座424、螺母座424固定在立柱400底部。As shown in Figures 1 and 4, the automatic movement mechanism that moves along the active guide rail 101 between the bottom of the column 400 and the bed 100 includes: a servo motor 417, a ball screw pair 423 connected to the servo motor, a ball screw The bar pair is connected to the nut seat 424 at the bottom of the column 400 , and the nut seat 424 is fixed at the bottom of the column 400 .

所述滚珠丝杠副423安装在螺母座424内,并以轴承422作支撑,通过垫圈420和421和螺母419固定在轴承座425上。滚珠丝杠副423的端部通过联轴器418与伺服电机417直连,伺服电机417通过螺钉固定到轴承座425的端面上,轴承座425通过螺钉固定到床身100上。伺服电机417驱动滚珠丝杠副423使立柱400沿主动导轨101作直线移动。The ball screw pair 423 is installed in the nut seat 424 , supported by the bearing 422 , and fixed on the bearing seat 425 through the washers 420 and 421 and the nut 419 . The end of the ball screw pair 423 is directly connected to the servo motor 417 through a coupling 418, the servo motor 417 is fixed to the end surface of the bearing seat 425 by screws, and the bearing seat 425 is fixed to the bed 100 by screws. The servo motor 417 drives the ball screw pair 423 to make the column 400 move linearly along the driving guide rail 101 .

如图4所示,所述主动箱200沿立柱400侧面垂直方向移动的自动移动机构包括;安装在立柱400顶部的伺服电机401;与伺服电机401相连接的滚珠丝杠副407;与滚珠丝杠副407固定连接的滚珠丝杠螺母427,该滚珠丝杠螺母固定在主动箱体203的底部。As shown in Figure 4, the automatic moving mechanism that the active box 200 moves vertically along the side of the column 400 includes: a servo motor 401 installed on the top of the column 400; a ball screw pair 407 connected with the servo motor 401; The ball screw nut 427 fixedly connected to the lever pair 407 is fixed on the bottom of the active box body 203 .

更具体的说:立柱400和主动箱200的底部之间沿垂直方向的自动移动机构是:滚珠丝杠副407以轴承404作支撑,通过螺母403固定在轴承座406上,丝杠407的端部通过联轴器402与伺服电机401直连,伺服电机401通过螺钉固定到轴承座406的端面上,轴承座406通过螺钉405固定立柱416上。滚珠丝杠副407通过螺母端面的螺钉固定到主动箱体203上。伺服电机401驱动滚珠丝杠副407使主动箱200沿垂直导轨426(见图1)作垂直方向直线移动。平衡气缸409通过螺母411、过渡接头412、螺母413、关节轴承414和螺母415与主动箱200连接,可帮助滚珠丝杠副407分担一部分主动箱200的重量,减轻滚珠丝杠副407的磨损,延长滚珠丝杠副407的使用寿命。关节轴承414上下两部分允许偏移±2.5度,在气缸杆与主动箱200运动方向不平行时可起到保护气缸的作用。在伺服电机401突然断电的情况下,平衡气缸409通过蓄能器(在气动控制部分)可使主动箱200不下滑,避免造成事故。More specifically: the automatic movement mechanism along the vertical direction between the bottom of the column 400 and the active box 200 is: the ball screw pair 407 is supported by the bearing 404, fixed on the bearing seat 406 by the nut 403, and the end of the lead screw 407 The part is directly connected with the servo motor 401 through the coupling 402, the servo motor 401 is fixed to the end surface of the bearing seat 406 by screws, and the bearing seat 406 is fixed on the column 416 by the screws 405. The ball screw pair 407 is fixed to the driving box 203 by screws on the end face of the nut. The servo motor 401 drives the ball screw pair 407 to make the active box 200 move linearly in the vertical direction along the vertical guide rail 426 (see FIG. 1 ). The balance cylinder 409 is connected with the active box 200 through the nut 411, the transition joint 412, the nut 413, the joint bearing 414 and the nut 415, which can help the ball screw pair 407 to share a part of the weight of the active box 200 and reduce the wear of the ball screw pair 407. Extend the service life of the ball screw pair 407. The upper and lower parts of the joint bearing 414 allow an offset of ±2.5 degrees, which can protect the cylinder when the cylinder rod is not parallel to the movement direction of the active box 200 . Under the situation that servomotor 401 cuts off suddenly, balance cylinder 409 can make active box 200 not slide down by accumulator (in pneumatic control part), avoids causing accident.

如图3a至图3e所示,所述从动箱300的底部与床身100之间设置有沿从动导轨102移动的自动移动机构包括:支撑在床身100上的伺服电机318、连接伺服电机的滚珠丝杠副321、与滚珠丝杠副连接滚珠丝杠螺母322、在滚珠丝杠螺母322和从动箱体306底部通孔之间固定连接有推动从动箱300移动的柔性传动机构。As shown in Fig. 3a to Fig. 3e, an automatic moving mechanism that moves along the driven guide rail 102 is provided between the bottom of the driven box 300 and the bed 100, including: a servo motor 318 supported on the bed 100, a servo motor connected to the The ball screw pair 321 of the motor, the ball screw nut 322 connected with the ball screw pair, and the flexible transmission mechanism that pushes the driven box 300 to move are fixedly connected between the ball screw nut 322 and the through hole at the bottom of the driven box body 306 .

所述柔性传动机构包括:内部装有活塞324的气缸326;气缸326一端连接在从动箱体306底部通孔的一侧,气缸326另一端连接法兰盘327;活塞324的内孔紧固套装在滚珠丝杠螺母322外径上,活塞324的一端装在法兰盘327内孔中,活塞324的另一端装在箱体306底部通孔内;在活塞324和法兰盘327之间装有弹簧325;法兰盘327上装有连通气源的气动管接头334;确认活塞324位置的接近开关328安装在固定在法兰盘327上的接近开关支架337上。The flexible transmission mechanism includes: a cylinder 326 with a piston 324 inside; one end of the cylinder 326 is connected to one side of the through hole at the bottom of the driven box body 306, and the other end of the cylinder 326 is connected to the flange 327; the inner hole of the piston 324 is fastened Set on the outer diameter of the ball screw nut 322, one end of the piston 324 is installed in the inner hole of the flange 327, and the other end of the piston 324 is installed in the through hole at the bottom of the box body 306; between the piston 324 and the flange 327 Spring 325 is housed; Pneumatic pipe joint 334 communicating with air source is housed on flange plate 327;

更具体地说:所述从动箱300沿床身导轨102水平方向自动移动机构是:在从动箱306的底部孔内装有活塞324,活塞324装在气缸326内,同时活塞324的一端装在法兰盘327内,另一端装在箱体306下部的孔内。法兰盘327、气缸326和箱体306通过螺钉335、336固定在一起,使活塞324在气缸326内可微量移动并以法兰盘327和箱体306导向。导向销323防止活塞324移动时转动。滚珠丝杠螺母322通过螺钉紧固在活塞324的孔内;滚珠丝杠副321一侧配装在滚珠丝杠螺母322内,滚珠丝杠副321另一侧以轴承329作支撑,通过垫圈330、331和螺母332固定在轴承座319上;滚珠丝杠副321的端部通过联轴器320与伺服电机318直连,伺服电机318通过螺钉固定到轴承座319的端面上,轴承座319通过螺钉333固定到床身上。在活塞324和法兰盘327之间装有弹簧325,间隔设置有4个。法兰盘327上装有气动管接头334,在从动箱300移动过程中该气动管接头始终接通气源,保证活塞324与气缸326连接端面P处不出现间隙,并保证主、从动锥齿轮啮合时使从动轮始终贴着主动锥齿轮齿面。伺服电机318驱动滚珠丝杠副321使滚珠丝杠螺母322及活塞324作轴向移动。活塞324推动弹簧325,弹簧325推动从动箱300沿从动导轨102作直线移动。弹簧325起到柔性传动的作用。接近开关328用来确认活塞324的位置,即活塞324与气缸326连接端面处无间隙时,该开关接通。当从动箱前进到位,即主、从动锥齿轮无侧隙啮合时,弹簧325被压缩,活塞324与气缸326连接端面处出现间隙,气缸326内气体被压缩,压力升高使压力开关(在气动控制部分,图中未表示)发信号,电气控制系统就会使伺服电机318停止转动,丝杠321也停止转动,螺母322和活塞324停止移动,从动箱300停止前进。此时主、从动锥齿轮在内置电机213和314的作用下开始进行双面啮合,正、反向各慢转一圈,来进行齿轮齿面毛刺检测和齿距误差检测,最终确定从动轮的理想的安装距。此时在弹簧325和气缸326的作用下,从动箱300能够在床身上沿从动导轨102浮动,并保证主、从动锥齿轮啮合时使从动轮始终贴着主动锥齿轮齿面。More specifically: the automatic movement mechanism of the driven box 300 along the bed rail 102 horizontal direction is: a piston 324 is installed in the bottom hole of the driven box 306, the piston 324 is installed in the cylinder 326, and one end of the piston 324 is installed In the flange 327, the other end is installed in the hole at the bottom of the casing 306. The flange 327 , the cylinder 326 and the casing 306 are fixed together by screws 335 , 336 , so that the piston 324 can move slightly in the cylinder 326 and be guided by the flange 327 and the casing 306 . The guide pin 323 prevents the piston 324 from turning as it moves. The ball screw nut 322 is fastened in the hole of the piston 324 by screws; one side of the ball screw pair 321 is fitted in the ball screw nut 322, and the other side of the ball screw pair 321 is supported by the bearing 329, and the washer 330 , 331 and nut 332 are fixed on the bearing seat 319; the end of the ball screw pair 321 is directly connected with the servo motor 318 through the coupling 320, the servo motor 318 is fixed to the end surface of the bearing seat 319 by screws, and the bearing seat 319 passes through Screws 333 are fixed to the bed. Between the piston 324 and the flange 327, there are four springs 325 arranged at intervals. The flange 327 is equipped with a pneumatic pipe joint 334, which is always connected to the air source during the movement of the driven box 300, so as to ensure that there is no gap at the connecting end surface P of the piston 324 and the cylinder 326, and to ensure that the driving and driven cones When the gears are engaged, the driven wheel is always attached to the tooth surface of the driving bevel gear. The servo motor 318 drives the ball screw pair 321 to make the ball screw nut 322 and the piston 324 move axially. The piston 324 pushes the spring 325 , and the spring 325 pushes the driven box 300 to move linearly along the driven guide rail 102 . The spring 325 acts as a flexible transmission. The proximity switch 328 is used to confirm the position of the piston 324, that is, when there is no gap at the connecting end surface of the piston 324 and the cylinder 326, the switch is turned on. When the driven box advances in place, that is, when the main and driven bevel gears are meshed without backlash, the spring 325 is compressed, and a gap appears at the connecting end face of the piston 324 and the cylinder 326, the gas in the cylinder 326 is compressed, and the pressure rises to make the pressure switch ( In the pneumatic control part (not shown in the figure) signal, the electric control system will make the servo motor 318 stop rotating, the leading screw 321 also stops rotating, the nut 322 and the piston 324 stop moving, and the driven box 300 stops advancing. At this time, under the action of the built-in motors 213 and 314, the driving and driven bevel gears start to mesh on both sides, and rotate slowly in the forward and reverse directions to detect the burr on the gear tooth surface and the pitch error, and finally determine the driven gear. The ideal installation distance. Now under the effect of spring 325 and cylinder 326, driven box 300 can float along driven guide rail 102 on the bed, and when guaranteeing that the driving and driven bevel gears mesh, the driven gear is always attached to the tooth surface of the driving bevel gear.

如图2所示,所述主动主轴201与安装在主动箱200内部的电机213连接结构是:在主动箱体203内设置有电机213,电机213的转子套装在主动主轴201外径上;主动主轴201前端中心孔内滑动装有滑套202,滑套202一侧与主动主轴201中心孔之间装有碟簧209,滑套202内径装有其两端长于滑套的拉杆207,拉杆207的一端位于主动主轴201前端中心孔内,拉杆207的另一端滑动地插入推杆205一端内孔中;推杆205另一端贯穿主动主轴201中心孔与主动主轴201后端的气缸204、气缸206内活塞217、活塞218连接,所述气缸204、气缸206设置在主动箱体203内。As shown in Figure 2, the connection structure between the driving main shaft 201 and the motor 213 installed inside the driving box 200 is: a motor 213 is arranged in the driving box 203, and the rotor of the motor 213 is sleeved on the outer diameter of the driving main shaft 201; Sliding sleeve 202 is installed in the center hole of the front end of the main shaft 201, and disc spring 209 is housed between one side of the sliding sleeve 202 and the center hole of the active main shaft 201, and the inner diameter of the sliding sleeve 202 is equipped with a pull bar 207 whose two ends are longer than the sliding sleeve, and the pull rod 207 One end of the pull rod 207 is inserted into the inner hole of one end of the push rod 205 slidingly; The piston 217 and the piston 218 are connected, and the cylinder 204 and the cylinder 206 are arranged in the active box 203 .

更具体地说:在主动箱体203内通过法兰盘212、法兰盘216安装有内置电机213及电机外套215。电机213转子的中心孔内安装有随电机转子一起转动的主动主轴201,在主动主轴201中心孔内安装有装卸工件的拉杆207及滑套202和碟簧209,在主动主轴201后端中心孔内安装有推动拉杆207的推杆205和防止推杆205前端下垂的弹性套214。在主动箱体203后端安装有两个驱动推杆205运动的气缸204和气缸206,两个气缸的活塞217和活塞218均安装在推杆205的尾端。碟簧209使拉杆207夹紧工件,活塞217和活塞218使拉杆207放松工件。安装主动齿轮503的主动主轴201前端凸出于冷却水套210一端,冷却水套210通过螺钉211、法兰盘212与主动箱体203连接在一起。More specifically: a built-in motor 213 and a motor casing 215 are installed in the active box body 203 through the flange 212 and the flange 216 . The central hole of the motor 213 rotor is equipped with a driving main shaft 201 that rotates with the motor rotor, and a pull bar 207 for loading and unloading workpieces, a sliding sleeve 202 and a disc spring 209 are installed in the central hole of the driving main shaft 201. A push rod 205 for pushing the pull rod 207 and an elastic sleeve 214 for preventing the front end of the push rod 205 from drooping are installed inside. Two cylinders 204 and 206 that drive the movement of the push rod 205 are installed at the rear end of the active box body 203 , and the piston 217 and the piston 218 of the two cylinders are all installed at the tail end of the push rod 205 . The disc spring 209 makes the pull rod 207 clamp the workpiece, and the piston 217 and the piston 218 make the pull rod 207 loosen the workpiece. The front end of the driving main shaft 201 on which the driving gear 503 is installed protrudes from one end of the cooling water jacket 210 , and the cooling water jacket 210 is connected with the driving box 203 through screws 211 and flanges 212 .

如图3a所示,所述从动主轴301与安装在从动箱300内部的电机314连接结构是:在从动箱体306内设置有电机314,电机314的转子套装在从动主轴301外径上;从动主轴301前端中心孔内滑动装有拉杆302的一端,拉杆302与从动主轴301中心孔之间装有碟簧317,碟簧317一端接触法兰盘303,该法兰盘303固定在从动主轴301中心孔内,碟簧317另一端接触拉杆302阶梯轴端面;拉杆302的另一端滑动地套装在推杆307上;推杆307另一端贯穿从动主轴301中心孔与从动主轴301后端的气缸309、气缸310)内活塞311、活塞312连接,所述气缸309、气缸310设置在从动箱体306内。As shown in Figure 3a, the connection structure between the driven main shaft 301 and the motor 314 installed inside the driven box 300 is: a motor 314 is arranged in the driven box 306, and the rotor of the motor 314 is set outside the driven main shaft 301 On the diameter; one end of the pull rod 302 is slid in the center hole of the front end of the driven spindle 301, and a disc spring 317 is installed between the pull rod 302 and the center hole of the driven spindle 301, and one end of the disc spring 317 contacts the flange 303, and the flange 303 is fixed in the center hole of the driven main shaft 301, and the other end of the disc spring 317 contacts the stepped shaft end face of the pull rod 302; the other end of the pull rod 302 is slidably fitted on the push rod 307; Piston 311, piston 312 in cylinder 309, cylinder 310) of driven main shaft 301 rear end are connected, and described cylinder 309, cylinder 310 are arranged in driven casing 306.

更具体地说:在从动箱体306内通过法兰盘313、法兰盘315安装有内置电机314及电机外套308。电机314转子的中心孔内安装有随电机转子一起转动的从动主轴301,在从动主轴301中心孔内安装有装卸工件的拉杆302和碟簧317,在从动主轴301中心孔内安装有推动拉杆302的推杆307和防止推杆前端下垂的弹性套305。在从动箱体306后端安装有两个驱动推杆307运动的气缸309和气缸310,两个气缸的活塞311和活塞312均安装在推杆307的尾端。碟簧317使拉杆302夹紧工件,活塞311和活塞312使拉杆302放松工件。安装从动齿轮504的从动主轴301前端凸出于冷却水套304一端,冷却水套304通过螺钉316、法兰盘315与从动箱体306连接在一起。More specifically: a built-in motor 314 and a motor casing 308 are installed in the driven box body 306 through the flange 313 and the flange 315 . The driven main shaft 301 that rotates with the motor rotor is installed in the central hole of the motor 314 rotors, the pull bar 302 and the disc spring 317 for loading and unloading workpieces are installed in the driven main shaft 301 central hole, and the driven main shaft 301 central hole is equipped with The push rod 307 that pushes the pull rod 302 and the elastic sleeve 305 that prevents the front end of the push rod from drooping. Two cylinders 309 and 310 that drive the movement of the push rod 307 are installed at the rear end of the driven box body 306 , and the piston 311 and the piston 312 of the two cylinders are all installed at the tail end of the push rod 307 . The disc spring 317 makes the pull rod 302 clamp the workpiece, and the piston 311 and the piston 312 make the pull rod 302 loosen the workpiece. The front end of the driven main shaft 301 on which the driven gear 504 is installed protrudes from one end of the cooling water jacket 304 , and the cooling water jacket 304 is connected with the driven box 306 through screws 316 and flanges 315 .

本实用新型通过数控系统对内置在主动箱体、从动箱体内的电机213、电机314控制从而实现对主动主轴、从动主轴的加载。The utility model controls the motor 213 and the motor 314 built in the active box body and the driven box body through the numerical control system so as to realize the loading of the active main shaft and the driven main shaft.

Claims (7)

1.一种弧齿锥齿轮数控研齿机,该弧齿锥齿轮数控研齿机包括:床身、立柱、主动箱、从动箱、数控系统;在床身(100)上设置有互为90°的主动导轨(101)和从动导轨(102),其特征在于,所述立柱(400)设置在床身(100)上的主动导轨(101)上,在立柱(400)底部与床身(100)之间设置有沿主动导轨(101)移动的自动移动机构;主动箱(200)侧挂在立柱(400)侧面,主动箱(200)底部设置有能沿立柱(400)侧面垂直方向移动的自动移动机构;所述从动箱(300)设置在床身(100)上的从动导轨(102)上,从动箱(300)的底部与床身(100)之间设置有沿从动导轨(102)移动的自动移动机构;主动箱(200)和从动箱(300)分别设置有相互垂直水平放置的主动主轴(201)和从动主轴(301),主动主轴(201)和从动主轴(301)的内孔分别安装被研磨主动齿轮(503)的主动齿轮芯轴(501)和从动齿轮(504)的从动齿轮芯轴(502);主动主轴(201)和从动主轴(301)分别与安装在主动箱(200)和从动箱(300)内部的电机(213,314)直接连接并由其驱动。1. A kind of spiral bevel gear numerical control grinding machine, this spiral bevel gear numerical control grinding machine comprises: bed, column, driving box, driven box, numerical control system; The driving guide rail (101) and the driven guide rail (102) of 90° are characterized in that the column (400) is arranged on the active guide rail (101) on the bed (100), at the bottom of the column (400) and the bed An automatic moving mechanism that moves along the active guide rail (101) is arranged between the bodies (100); the active box (200) is side hung on the side of the column (400), and the bottom of the active box (200) is provided with a device that can vertically move along the side of the column (400). The automatic movement mechanism that moves in the direction; the driven box (300) is arranged on the driven guide rail (102) on the bed (100), and the bottom of the driven box (300) and the bed (100) are provided with An automatic moving mechanism that moves along the driven guide rail (102); the driving box (200) and the driven box (300) are respectively provided with a driving main shaft (201) and a driven main shaft (301) placed vertically and horizontally, and the driving main shaft (201 ) and the inner hole of the driven main shaft (301) are installed respectively the driven gear mandrel (501) of the ground driving gear (503) and the driven gear mandrel (502) of the driven gear (504); the driving main shaft (201) and the driven main shaft (301) are respectively directly connected with and driven by the motors (213, 314) installed in the active box (200) and the driven box (300). 2.根据权利要求1所述的一种弧齿锥齿轮数控研齿机,其特征在于,所述在立柱(400)底部与床身(100)之间设置有沿主动导轨(101)移动的自动移动机构包括:伺服电机(417)、连接伺服电机的滚珠丝杠副(423)、滚珠丝杠副连接立柱(400)底部的螺母座(424)、螺母座(424)固定在立柱(400)底部。2. A numerically controlled gear grinding machine for spiral bevel gears according to claim 1, characterized in that, between the bottom of the column (400) and the bed (100), there is a device that moves along the active guide rail (101). The automatic moving mechanism includes: a servo motor (417), a ball screw pair (423) connected to the servo motor, a nut seat (424) at the bottom of the ball screw pair connected to the column (400), and the nut seat (424) is fixed on the column (400 )bottom. 3.根据权利要求1所述的一种弧齿锥齿轮数控研齿机,其特征在于,所述从动箱(300)的底部与床身(100)之间设置有沿从动导轨(102)移动的自动移动机构包括:支撑在床身(100)上的伺服电机(318)、连接伺服电机的滚珠丝杠副(321)、与滚珠丝杠副连接滚珠丝杠螺母(322)、在滚珠丝杠螺母(322)和从动箱体(306)底部通孔之间固定连接有推动从动箱(300)移动的柔性传动机构。3. The CNC gear grinding machine for spiral bevel gears according to claim 1, characterized in that, between the bottom of the driven box (300) and the bed (100), there is a driven guide rail (102 ) moving automatic mechanism includes: a servo motor (318) supported on the bed (100), a ball screw pair (321) connected to the servo motor, a ball screw nut (322) connected to the ball screw pair, A flexible transmission mechanism for pushing the driven box (300) to move is fixedly connected between the ball screw nut (322) and the through hole at the bottom of the driven box (306). 4.根据权利要求3所述的一种弧齿锥齿轮数控研齿机,其特征在于,所述柔性传动机构包括:内部装有活塞(324)的气缸(326);气缸(326)一端连接在从动箱体(306)底部通孔的一侧,气缸(326)另一端连接法兰盘(327);活塞(324)的内孔紧固套装在滚珠丝杠螺母(322)外径上,活塞(324)的一端装在法兰盘(327)内孔中,活塞(324)的另一端装在箱体(306)底部通孔内;在活塞(324)和法兰(327)之间装有弹簧(325);法兰盘(327)上装有连通气源的气动管接头(334);确认活塞(324)位置的接近开关(328)安装在固定在法兰盘(327)上的接近开关支架(337)上。4. A kind of spiral bevel gear CNC gear grinding machine according to claim 3, characterized in that, the flexible transmission mechanism comprises: a cylinder (326) with a piston (324) inside; one end of the cylinder (326) is connected On one side of the through hole at the bottom of the driven box (306), the other end of the cylinder (326) is connected to the flange (327); the inner hole of the piston (324) is tightly fitted on the outer diameter of the ball screw nut (322) One end of the piston (324) is installed in the inner hole of the flange (327), and the other end of the piston (324) is installed in the through hole at the bottom of the casing (306); between the piston (324) and the flange (327) A spring (325) is installed between them; the pneumatic pipe joint (334) connected to the air source is installed on the flange (327); the proximity switch (328) for confirming the position of the piston (324) is installed on the flange (327) on the proximity switch bracket (337). 5.根据权利要求1所述的一种弧齿锥齿轮数控研齿机,其特征在于,所述主动箱(200)沿立柱(400)侧面垂直方向移动的自动移动机构包括;安装在立柱(400)顶部的伺服电机(401);与伺服电机(401)相连接的滚珠丝杠副(407);与滚珠丝杠副(407)固定连接的滚珠丝杠螺母(427),该滚珠丝杠螺母固定在主动箱体(203)的底部。5. A kind of spiral bevel gear CNC gear grinding machine according to claim 1, characterized in that, the automatic movement mechanism for the active box (200) to move vertically along the side of the column (400) comprises; installed on the column ( 400) the servo motor (401) on the top; the ball screw pair (407) connected with the servo motor (401); the ball screw nut (427) fixedly connected with the ball screw pair (407), the ball screw Nut is fixed on the bottom of active casing (203). 6.根据权利要求1所述的一种弧齿锥齿轮数控研齿机,其特征在于,所述主动主轴(201)与安装在主动箱(200)内部的电机(213)连接结构是:在主动箱体(203)内设置有电机(213),电机(213)的转子套装在主动主轴(201)外径上;主动主轴(201)前端中心孔内滑动装有滑套(202),滑套(202)一侧与主动主轴(201)中心孔之间装有碟簧(209),滑套(202)内径装有其两端长于滑套的拉杆(207),拉杆(207)的一端位于主动主轴(201)前端中心孔内,拉杆(207)的另一端滑动地插入推杆(205)一端内孔中;推杆(205)另一端贯穿主动主轴(201)中心孔与主动主轴(201)后端的气缸(204、206)内活塞(217、218)连接,所述气缸(204、206)设置在主动箱体(203)内。6. A kind of spiral bevel gear numerical control grinding machine according to claim 1, characterized in that, the connecting structure between the driving main shaft (201) and the motor (213) installed inside the driving box (200) is: A motor (213) is arranged in the active casing (203), and the rotor of the motor (213) is sleeved on the outer diameter of the active main shaft (201); A disc spring (209) is arranged between one side of the cover (202) and the central hole of the driving main shaft (201), and the inner diameter of the sliding sleeve (202) is equipped with a pull rod (207) whose two ends are longer than the sliding sleeve, and one end of the pull rod (207) Located in the center hole of the front end of the driving spindle (201), the other end of the pull rod (207) is slidably inserted into the inner hole at one end of the push rod (205); the other end of the push rod (205) runs through the center hole of the driving spindle (201) and the driving spindle ( 201) The cylinders (204, 206) at the rear end are connected to the pistons (217, 218), and the cylinders (204, 206) are arranged in the active box (203). 7.根据权利要求1所述的一种弧齿锥齿轮数控研齿机,其特征在于,所述从动主轴(301)与安装在从动箱(300)内部的电机(314)连接结构是:在从动箱体(306)内设置有电机(314),电机(314)的转子套装在从动主轴(301)外径上;从动主轴(301)前端中心孔内滑动装有拉杆(302)的一端,拉杆(302)与从动主轴(301)中心孔之间装有碟簧(317),碟簧(317)一端接触法兰盘(303),该法兰盘(303)固定在从动主轴(301)中心孔内,碟簧(317)另一端接触拉杆(302)阶梯轴端面;拉杆(302)的另一端滑动地套装在推杆(307)上;推杆(307)另一端贯穿从动主轴(301)中心孔与从动主轴(301)后端的气缸(309、310)内活塞(311、312)连接,所述气缸(309、310)设置在从动箱体(306)内。7. The CNC gear grinding machine for spiral bevel gears according to claim 1, characterized in that, the connection structure between the driven main shaft (301) and the motor (314) installed inside the driven box (300) is : be provided with motor (314) in driven casing (306), the rotor sleeve of motor (314) is on the outer diameter of driven main shaft (301); Pull bar ( 302), a disc spring (317) is installed between the pull rod (302) and the center hole of the driven main shaft (301), and one end of the disc spring (317) contacts the flange (303), and the flange (303) is fixed In the center hole of the driven main shaft (301), the other end of the disc spring (317) contacts the stepped shaft end face of the pull rod (302); the other end of the pull rod (302) is slidably fitted on the push rod (307); the push rod (307) The other end passes through the central hole of the driven main shaft (301) and is connected with the piston (311, 312) in the cylinder (309, 310) rear end of the driven main shaft (301), and the cylinder (309, 310) is arranged on the driven box ( 306) within.
CNU2008201434703U 2008-11-25 2008-11-25 Spiral bevel gear digital control lapping device Expired - Fee Related CN201291333Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103028791A (en) * 2012-12-11 2013-04-10 天津精诚机床股份有限公司 Side-hung bevel gear checking machine
CN114131097A (en) * 2021-11-03 2022-03-04 广东中包机械有限公司 Double-cutter moving device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103028791A (en) * 2012-12-11 2013-04-10 天津精诚机床股份有限公司 Side-hung bevel gear checking machine
CN114131097A (en) * 2021-11-03 2022-03-04 广东中包机械有限公司 Double-cutter moving device
CN114131097B (en) * 2021-11-03 2022-11-18 广东中包机械有限公司 Double-cutter moving device

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